Cracks have been found in the first Orion capsule intended to fly in space.

Government space marches on! Cracks have been found in the first Orion capsule intended to fly in space.

The cracks were discovered during a proof pressure test the week of Nov. 5. Proof testing, in which a pressure vessel is subject to stresses greater than those it is expected to encounter during routine use, is one of the many preflight tests NASA is performing on Orion to certify the craft is safe for astronauts, agency spokeswoman Rachel Kraft said. “The cracks are in three adjacent, radial ribs of this integrally machined, aluminum bulkhead,” Kraft wrote in an email. “This hardware will be repaired and will not need to be remanufactured.”

“Long-term budget pressures on NASA mount.”

Why SLS will surely die: “Long-term budget pressures on NASA mount.”

Whether the cheaper, more efficient, and competitive commercial space program will survive remains unknown. It could be that our brilliant Congress, which wants SLS, will keep that very expensive program alive just long enough to choke the life out of the commercial space program. Then, with the government part of private space dead from lack of support, they will suddenly be faced with the gigantic bill from the NASA-built SLS and will, as they have done repeatedly during the past four decades, blanch at paying the actually construction and launch costs, and will kill that too.

At the AIAA meeting this week in Pasadena, NASA officials admitted that the Space Launch System (SLS) will likely cost half a billion dollars per launch

It’s only money! At the AIAA meeting this week in Pasadena, NASA officials admitted that the Space Launch System (SLS) will likely cost half a billion dollars per launch.

That means that after only two flights this rocket will have cost about the same as the entire manned commercial program, from which three different space companies are building three different methods for getting humans into space. After three missions it will cost more, and after four missions it will have cost double. And this is assuming that the half billion dollar “target” number ends up correct.

We can’t afford this. We never could, which is why the Saturn 5 rocket was abandoned, and why the shuttle never fulfilled its stated goal of lowering the cost of access to space and after thirty years was abandoned as well. Instead, we have got to find a cheaper way to do this, and to my mind, competition and private enterprise is the only hope.

The outfitting of the first Orion capsule, scheduled to take seventeen months, has begun.

The outfitting of the first Orion capsule, scheduled to take seventeen months, has begun.

The article also notes that about 400 Lockheed Martin employees will participate in this work.

I might very well be wrong, but this seems to be a very long time and a very large workforce for “turning what is a shell of a structure into a real spaceship.” I wonder if the work is being stretched out, partly to delay its completion to better match up with the long timeline of the heavy lift rocket, and partly to keep these jobs alive and feed the pork to some congressional districts.

NASA today unveiled for the press the Orion capsule scheduled for the program’s first test flight in 2014.

NASA today unveiled for the press the Orion capsule scheduled for the program’s first test flight in 2014.

Today’s unveiling was essentially a PR event designed to boost political support for the Space Launch System (SLS) and the Orion capsule program. And though we should definitely give kudos to Lockheed Martin for its progress on Orion, it is also important to note that the building of this capsule took 8 years and about $6.5 billion. And it won’t go into space for still another two years at best. Compare that to SpaceX’s Dragon, which took about four years from concept to launch, with a cost of about $1 billion.

It is this contrast that is worrying the political supporters of SLS and Orion. Consider for example this quote from the above article:

But the Orion schedule assumes steady funding by Congress, which is an open question given the current debate over federal budget deficits, taxes and a general push to reduce federal spending. “We have to be concerned about that because we are in an era of government spending where you have to do more with a limited amount,” Nelson said. “That, of course, is going to be one of the main things we’re going to have to look at in the future.” [emphasis mine]

Nelson has been a big backer of SLS from the moment Congress decided to force it down NASA’s throat. It is very clear from his comments above however that he recognizes the political difficulties that this very expensive program faces.

As I’ve said before, I expect SLS to die sometime in the next three years. Faced with a ungodly federal deficit, the next Congress is going to look for ways to save money and — assuming the commercial space companies like SpaceX continue to have success — Congress will see this program as one of those ways.

NASA has delayed the first test flight of Orion’s launch abort system by two years to 2017.

NASA has delayed the first test flight of Orion’s launch abort system by two years to 2017.

NASA officials have been warning since last year that work on Orion would be slowed to keep pace with the development of SLS and its launch infrastructure. The agency has proposed trimming Orion’s $1.2 billion budget back to $1 billion for 2013. With the high-altitude abort test facing at least a budget-driven delay, the Langley team has proposed conducting one or more less-expensive tests in its place. Ortiz said conducting a hot-fire test in 2015 or 2016 would “keep the [launch abort system] project moving forward and help alleviate risk.”

I predict that Dragon will not only test its launch abort system first, it will have humans flying on it before Orion. And Dragon will do this for a fraction of the total cost that Orion and SLS spend per year. I also predict that when Dragon does this, Congress will finally begin noticing this disparity, and SLS will die unlaunched.

Congressman Frank Wolf (R-Virginia) has backed down and modified the language he had inserted in the NASA budget bill that would have limited the number of commercial space companies NASA could subsidize.

Good news: Congressman Frank Wolf (R-Virginia) has backed down and modified the language he had inserted in the NASA budget bill that would have limited the number of commercial space companies NASA could subsidize.

From Clark Lindsey:

Rep. Frank Wolf (R-VA) , who is Chairman on the Commerce-Justice-Science subcommittee of the House Appropriations committee, put language into the recent House budget for NASA that requiree NASA to down-select immediately to one primary contractor in the commercial crew program. This would obviously eliminate competition on price and rule out redundancy in case one system is grounded. He has now relented and is willing to allow for “2.5 (two full and one partial) CCiCAP awards”.

As I wrote earlier, the success of Dragon is putting strong political pressure on Congress to support the independent commercial space companies over the NASA-built and very expensive Space Launch System (SLS) that Congress had mandated. Expect to see more elected officials back down in the coming year, with the eventually elimination of SLS from the budget.

The Space Launch System is a threat to JSC, Texas jobs

An op-ed in Houston: “The Space Launch System is a threat to JSC, Texas jobs.”

It appears that even some NASA employees are beginning to see the madness of spending billions on a launch system that will likely only fly one mission almost a decade from now. And it will seem even more mad to more people should Dragon and Cygnus prove successful in the coming year.

To put it bluntly, the long term politics are very much hostile to SLS. It is going to die, if only because the federal government is bankrupt and can’t afford it. I just wish our elected officials had the brains to realize this now rather than three years down the road.

Assuming it gets the necessary funds, Boeing anticipates flight tests of its CST-100 reusable manned capsule in 2016.

More news from commercial space: Assuming it gets the necessary funds, Boeing anticipates flight tests of its CST-100 reusable manned capsule by 2016.

This story is part of the on-going lobbying effort to convince the Luddites in Congress to subsidize the new commercial space companies. To get some context, even if Congress gives NASA all of the money it has requested for this program, the annual cost will still be less than a third of the NASA-built Space Launch System, and will get us four different ways to get humans and cargo into orbit, and do it in far less time.

Pick a destination already!

A report issued today illustrates once again to me that those running our space program in both Congress and the Obama administration have a profound lack of common sense or basic intelligence:

The NASA Advisory Council (NAC) – a body that provides the NASA Administrator with counsel and advice on programs and issues of importance to the Agency – has insisted a human exploration plan, or at least a destination, should be selected as soon as possible.

This request specifically applies to the Space Launch System (SLS), the heavy-lift rocket mandated by Congress that will use the Orion capsule. SLS is also the same rocket system that is costing the taxpayers $3 billion per year, and is expected to cost between $18 to $60 billion total by the time it flies its first operational mission in about nine years. The advisory council also noted that

While the vehicle hardware development is now moving forward at full speed, specific destinations – or a roadmap – is still lacking from NASA’s exploration plan.

It took nine different committees plus a central committee formed from the original nine committees to come to this Earth-shattering conclusion.

To put it in plain English, Congress and the Obama administration have committed billions of taxpayer dollars to the construction of a rocket and manned capsule without ever putting much thought into the specific mission they want to send that rocket and capsule on.
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Stupidity on display

In hearings Wednesday, several members of Congress suggested that NASA force the new competing commercial space companies to combine their efforts in order to save money.

Rep. Frank Wolf (R-Va.) asked NASA Administrator Charles Bolden during a March 21 hearing on the agency’s 2013 budget the same question he asked of the White House’s chief science adviser last month: would NASA’s partnership with commercial companies to develop astronaut transports be cheaper if the companies competing for NASA funds combined their efforts into a single “all for one and one for all” project?

Similarly, Senator Kay Bailey Hutchison (R-Texas) made the same stupid argument in her continuing effort to keep the funding of the Space Launch System, the rocket-formerly-called-Constellation, as high as possible, at the cost of cutting everything else in NASA if necessary.

If you needed any evidence that members of Congress are ignorant idiots, you only need read the comments of these elected officials at these hearings to get your proof. Wolf or Hutchison as well as several others from both parties very clearly haven’t the slightest idea what these various space companies are building. Nor do they have the faintest notion of the difficulties entailed in building these manned space vessels.
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Explaining the limits of the Congressionally mandated Space Launch System

Explaining the limits of the Congressionally mandated Space Launch System.

In trying to explain why SLS can never function as a crew ferry for ISS, I think Muncy also illustrates why the whole system makes no sense and is really a complete waste of money. Consider this:

SLS’s first uncrewed test flight would be in December 2017, with the first crewed mission nearly four years later, in late 2021. Even worse, NASA’s plan showed that Orion and SLS would be able to fly only one exploration mission every two (or more) years.

We are spending a lot of money for very little results.

Using its Space Launch System and Orion capsule, NASA is aiming for an unmanned test flight around the Moon in December 2017.

Using its Space Launch System (SLS) and Orion capsule, NASA is aiming for an unmanned test flight around the Moon in December 2017.

Two important tidbits revealed by this article: First, the first test flight of Orion will use a Delta 4 Heavy rocket. Two, NASA hopes to have its heavy lift SLS rocket ready for the 2017 mission.

Forgive me for being cynical, but I will believe the second tidbit only when it happens.

ATK prepares for another test firing of its five-segment solid rocket motor.

ATK prepares for another test firing of its five-segment solid rocket motor.

The qualification campaign, led by rocket-builder ATK, will prove the solid-fueled motor is ready to help propel the Space Launch System from Earth on two test flights in 2017 and 2021.

Though obviously funded out of the Space Launch System program (SLS), there is no guarantee at this moment that ATK’s solid rocket will be used in these test flights. NASA has said that they are considering all options for picking the launch rocket.

In a sense, we are now seeing a side benefit produced by relying on independent and competing private companies to get into space. It has placed pressure on NASA and the companies building SLS to perform. Unlike in the past, when failure to produce a new rocket or spaceship meant that NASA would simply propose a new concept and start again, now failure will mean that someone else might get the work. The result: SLS might actually get built, for less money and faster.

Though I don’t see how NASA can possibly cut the costs down to compete with these private companies, their effort might succeed enough for Congress to keep the money spigots open until the rocket gets built.

Even as I say this I remain skeptical. Considering the federal budget situation, the politics of the upcoming election, and the strong possibility that private companies will successfully provide that launch capability at a tenth the cost, I expect that sometime in the next two or three years Congress will finally balk at SLS’s cost, and eliminate it.

Ed Weiler quit NASA over Mars planetary program cuts to be announced Monday

Ed Weiler quit NASA in September because of the cuts to the Mars planetary program that the Obama administration will announce on Monday.

Weiler was NASA’s chief science administrator for most of the past thirty years.

As I have already noted, the programs that NASA shouldn’t cut are its planetary and astronomy programs. Far better to dump the Space Launch System, which eats up a lot more cash and will end up producing nothing. By doing so you would not only reduce NASA’s actual budget — thereby saving the federal government money — you could simultaneously increase the budgets of the planetary and astronomy programs.

NASA is soliciting private aerospace companies to bid on building their designs for rocket upper stage that will send the Orion capsule beyond Earth orbit.

NASA is soliciting private aerospace companies to bid on building their own designs for the rocket upper stage that will send the Orion capsule beyond Earth orbit.

This is good news: Rather than design the upper stage themselves, NASA is behaving like a customer and looking for someone else to provide them the product, much as the agency has been doing in buying from private companies crew and cargo services for ISS. Using this approach the agency is more likely to get its upper stage quickly and at less cost.

Space exploration and the unexpected consequences of government decisions

On Thursday, December 15, 2011, NASA management announced what seemed at first glance to be a very boring managerial decision. Future contracts with any aerospace company to launch astronauts to and from the International Space Station (ISS) will follow the same contractual arrangements used by NASA and SpaceX and Orbital Sciences for supplying cargo to the space station.

As boring that sounds, this is probably the most important decision NASA managers have made since the 1960s. Not only will this contractual approach lower the cost and accelerate the speed of developing a new generation of manned spaceships, it will transfer control of space exploration from NASA — an overweight and bloated government agency — to the free and competitive open market.

To me, however, the decision illustrates a number of unexpected consequences, none of which have been noted by anyone in the discussions that followed NASA’s announcement back in mid-December.
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NASA budget compromise

Congress has come up with a NASA budget compromise. More details here.

Overall, the NASA budget is cut by about a half billion dollars, the total matching what the agency got in 2009. The key figures are $406 million for commercial manned space, $3 billion for NASA’s in-house heavy-lift rocket and capsule, and $529 million to finish the Webb telescope.

I predict that the $3 billion will be a waste of money, the project getting cancelled before completion.

NASA halting work on its J-2X rocket engine

Par for the course: NASA, having successfully completed a 500 second test of the J-2X rocket engine, has halted all further development work on that engine.

The NASA program to build the heavy-lift rocket is expected to get $1.2 billion per year, and yet it doesn’t have enough money to develop both its first and second stages simultaneously? Kind of proves my point that NASA’s fixed labor costs, imposed on it by Congress, makes it impossible for the agency to ever build anything at a competitive price.

The result: every project dies stillborn.

NASA picks the Delta 4 Heavy to launch Orion into orbit on its first test flight

NASA has chosen the Delta 4 Heavy rocket to launch the Orion capsule into orbit for its first test flight in 2014.

So, tell me again why NASA needs to spend $18 to $62 billion for a new rocket, when it already can hire Lockheed Martin to do the same thing? Though the Delta 4 Heavy can only get about 28 tons into low Earth orbit, and only about 10 tons into geosynchronous orbit — far less than the planned heavy-lift Space Launch System rocket — Boeing Lockheed has a variety of proposed upgrades to Delta 4 Heavy that could bring these numbers way up. Building these upgrades would surely be far cheaper than starting from scratch to build SLS.

Corrected above as per comments below.

NASA moves first flight test of Orion capsule up three years to 2014

NASA has moved the scheduled first flight test of the Orion capsule up three years to 2014.

This action, while good, was almost certainly triggered by the competition from the private space companies. The managers at NASA are finally realizing that if they don’t speed up deployment of their own spacecraft, they will certainly lose in the competition for government dollars. That they will have to use another rocket other than their heavy-lift vehicle for this launch, however, will not help that particular project’s lobbying effort.

Either way, I think this action is only further proof that the more competition we have, the quicker we will get into space. And the journey will cost less too, not only because it will take less time and therefore less money, but the competition between companies (or NASA) will force everyone — including NASA — to lower costs to show they can do it better.

Elon Musk and the forgotten word

Elon Musk at National Press Club

When Elon Musk gave his speech at the National Press Club on September 29, he was asked one question to which he really did not know the answer. He faked it, but his response illustrated how completely forgotten is one fundamental fact about American society — even though this fact is the very reason the United States became the world’s most wealthy and powerful nation less than two centuries after its founding.

To explain this fundamental fact I think I need to take a step back and talk about the ongoing war taking place right now over how the United States should get its astronauts into space. On one side we have NASA and Congress, who want NASA to build a new heavy-lift rocket to carry its Orion capsule beyond Earth orbit. On the other side we have a host of independent new space companies, all vying for the chance to launch humans and cargo into space for fun and profit.

Which is right? What system should the United State choose?
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