Block 5 Falcon 9 first stage returns to port

SpaceX’s first Block 5 first stage for its Falcon 9 rocket, designed to fly a minimum of ten times, has returned to port after its first flight last week.

This is the most interesting detail revealed:

While not visible, the most significant improvements are likely to be found at the base of the first stage’s octaweb – now assembled with bolts instead of welds – in the form of a dramatically improved heat shield around its nine Merlin 1D engines (also upgraded, of course). One of the Falcon recovery technicians showed some exceptional interest in the shield and Merlins, likely documenting their condition in extreme detail to inform engineering reviews of the pathfinder rocket after its first flight test.

The pictures show those bolts quite clearly.

Mars cubesats take picture of Earth and Moon

One of the two MarCO cubesats heading to Mars on the first interplanetary cubesat mission, has taken its a picture of the Earth and the Moon.

NASA set a new distance record for CubeSats on May 8 when a pair of CubeSats called Mars Cube One (MarCO) reached 621,371 miles (1 million kilometers) from Earth. One of the CubeSats, called MarCO-B (and affectionately known as “Wall-E” to the MarCO team) used a fisheye camera to snap its first photo on May 9. That photo is part of the process used by the engineering team to confirm the spacecraft’s high-gain antenna has properly unfolded.

As a bonus, it captured Earth and its moon as tiny specks floating in space.

In a few weeks the two cubesats will make a mid-course correction, also the first time a cubesat has attempted such a thing.

Another delay for SLS

This really isn’t news: Work on the core stage for the first SLS rocket launch appears to face another three month delay, threatening the scheduled June 2020 launch date.

The article outlines in great detail the work being done on the SLS core stage, and where the delays might be coming from, while also being vague about what exactly is causing the delay.

It is unknown if the additional time for completion of final assembly of the whole rocket stage is based on the engine section, the other four elements, or continuing refinement of forward work. Most of the hardware and systems that will fly on EM-1 are being built for the first time and the procedures to connect the five pieces of the Core Stage together will also be attempted for the first time.

Of the five elements, the most recent news had the Forward Skirt near completion of its individual work by the end of the month. Work to cover the liquid oxygen tank with its Thermal Protection System (TPS) foam was in final phases, with the liquid hydrogen tank to follow behind it. The engine section and intertank elements continue to be outfitted with propellant lines, pressure tanks, avionics boxes, wiring, and other equipment.

Once complete, the elements will be assembled vertically in two stacks before a horizontal join of the halves of the rocket kicks off final assembly.

In fact, reading the article’s detailed description of the testing and assembly of SLS’s core stage struck me as incredibly slow-paced, so slow paced that it actually filled me with a sense of ennui. In the time they seem to need to only do an equipment review, SpaceX appears to have upgraded and flown a new version of its Falcon 9 first stage, while also redesigning a new core stage for its Falcon Heavy.

Europa water plume detected in old Galileo data

Using old Galileo data and new techniques of analysis scientists have uncovered a water plume on Europa that the spacecraft flew through in 1997.

Over the course of 5 minutes, spikes the spacecraft recorded with its magnetic and plasma sensors reflected the alterations that a veil of ejected water, from one or many vents, could cause in a region matching the telescope observations, they report today in Nature Astronomy. This indicates that a region of the moon potentially 1000 kilometers long could host such activity, though it is impossible to say whether this is a single plume or many, like the complex system of fractures and vents seen on Enceladus. Indeed, on its own, this evidence was too weak to tie to erupting water in a 2001 study describing it, the authors add, but it fits well with the Hubble and modeled evidence.

As indicated by the quote above, the result has a lot of uncertainty.

Chaos on Mars

chaos terrain

Cool image time! The image on the right, cropped and reduced in resolution to post here, shows an area on Mars that geologists have dubbed “Chaos Terrain.” If you click on the image you can see the full image, which also includes several canyons oriented in what seem to be random directions.

I first heard this geological term for regions on Mars shortly after the first orbital missions circling Mars began taking images back in the 1970s. It applied to places where the terrain was hummocky, a crazy collection of hills forming no pattern at all. Earth does not really have such terrain.

The close-up to the right also shows that at least one of these hills is fractured, made up of several large pieces that have separated over time.

This image was part of the May 2nd image release from the high resolution camera on Mars Reconnaissance Orbiter. What makes it interesting is its location on Mars. The image below shows that location, indicated by a white cross.
» Read more

ULA picks Aerojet Rocketdyne engine for Vulcan upper stage

Capitalism in space: ULA has chosen an Aerojet Rocketdyne engine to power the upper stage of its next generation rocket Vulcan.

The company has not yet made a decision on the engine for the first stage, where Blue Origin’s BE-4 still appears favored over Aerojet Rocketdyne’s AR-1 engine. This decision on the upper stage could partly be a political move, giving Aerojet the upper stage in order to make it easier to give the lower stage to Blue Origin.

ULA is forced to play politics here because politicians are involved. A number of power members of Congress want Aerojet Rocketdyne to get the business, and ULA risks offending these legislators should it abandon that company entirely.

NASA will fly a test drone on 2020 Mars rover mission

NASA today announced that a test drone, dubbed Mars Helicopter, will be flown on the 2020 Mars rover mission.

Once the rover is on the planet’s surface, a suitable location will be found to deploy the helicopter down from the vehicle and place it onto the ground. The rover then will be driven away from the helicopter to a safe distance from which it will relay commands. After its batteries are charged and a myriad of tests are performed, controllers on Earth will command the Mars Helicopter to take its first autonomous flight into history.

“We don’t have a pilot and Earth will be several light minutes away, so there is no way to joystick this mission in real time,” said Aung. “Instead, we have an autonomous capability that will be able to receive and interpret commands from the ground, and then fly the mission on its own.”

The full 30-day flight test campaign will include up to five flights of incrementally farther flight distances, up to a few hundred meters, and longer durations as long as 90 seconds, over a period. On its first flight, the helicopter will make a short vertical climb to 10 feet (3 meters), where it will hover for about 30 seconds.

As a technology demonstration, the Mars Helicopter is considered a high-risk, high-reward project. If it does not work, the Mars 2020 mission will not be impacted. If it does work, helicopters may have a real future as low-flying scouts and aerial vehicles to access locations not reachable by ground travel.

The only word I can think of to express my thoughts on this is “Cool!”

SpaceX successfully launches in Block 5 Falcon 9

Capitalism in space: SpaceX today successfully placed in orbit Bangladesh’s first communications satellite, successfully using its upgraded Block 5 version of the Falcon 9 rocket, its first stage designed to be reused a minimum of ten times.

They successfully recovered the first stage, and will now take it apart to confirm this new version worked as planned. If so, it will be put back together and returned to service.

The leaders in the 2018 launch standings:

14 China
9 SpaceX
5 Russia
5 ULA

The U.S. and China are once again tied at 14 for the nation lead. SpaceX’s launch rate is presently double what it achieved last year, when it launched the most rockets of any private company ever.

Mars Odyssey looks down at Curiosity

Gale Crater

The Mars Odyssey team today released an image the spacecraft took of Gale Crater on January 16, 2018. This image, reduced in resolution, is posted on the right and captures the entire region that the rover Curiosity has been traversing for the past six years. If you click on the image you can view the full resolution original.

I have placed Curiosity’s full route since its landing on this image so that we can see where the rover has been. The actual peak of Mount Sharp is a considerable distance to the south and is not visible in this image. (For the full context of the crater and Curiosity’s travels see my March 2016 post, Pinpointing Curiosity’s location in Gale Crater)

The river-like flow feature cutting through the north rim is called Peace Vallis. Scientists think this was formed by water flowing into the crater when the climate of Mars was wetter and there was a lake inside the crater floor.

You can get another perspective of this same view by looking at the panorama looking north that Curiosity took once it climbed up onto Vera Rubin Ridge.

I have said this before, but this Mars Odyssey image once again illustrates how little of Mars we have so far seen. Curiosity has barely begun its climb into the foothills of Mount Sharp. The mile-high mountains that form the rim of Gale Crater are far away, and will not be walked for probably generations. I do not expect any space probe or explorer to enter Peace Vallis for at least a hundred years, since there are so many other places on Mars to visit and Gale Crater has already gotten its first reconnaissance by Curiosity.

The image also gives as a view of Curiosity’s future travels. Based on this October 3, 2016 press release, Curiosity will eventually head into the mouth of the large canyon directly to the south of its present position. Whether the mission will continue up this canyon wash, using it as the route up Mount Sharp, will depend on many things, including the roughness of the terrain in that canyon and the simple question of whether the rover will be able to operate that long.

If it does, the views then from inside that canyon should be quite breathtaking.

Juno images processed by citizens highlighted at conference

Several Juno images that have been cleverly processed by citizen scientists are being highlighted at a Jupiter conference being held in London this week.

JunoCam images presented at the meeting by citizen scientists Gerald Eichstädt and Seán Doran include an animation showing the evolution of swirling features in the giant planet’s atmosphere and a composite image of Jupiter’s cloud tops.

Gerald Eichstädt, a mathematician working as a software professional, has taken two images from JunoCam and reprojected them to the same vantage point to enable a direct comparison between the images and show the subtle motions within the atmosphere. By modelling the movement of individual pixels in the images, he has created an animation that extrapolates the swirling evolution of the vortices in the atmosphere.

Eichstädt explains: “This animation represents a ‘feasibility test’. Building on this initial work, we can add in more variables that will give us a more detailed description and physical understanding of Jupiter’s atmosphere.”

Seán Doran, in collaboration with Eichstädt, has created a new composite image of Jupiter as seen by Juno as it swung away from Jupiter’s south pole on 1st April 2018. Because Jupiter was larger than JunoCam’s field of view when the main portion of the image was taken, Eichstädt rendered four other images to the same viewing geometry to reconstruct a mosaic of the whole planet. Doran then processed the composite image to balance and blend the overlapping components, sharpen the contrast, and fill gaps.

I have myself highlighted images by both previously at Behind the Black, here and here and here and here. This press release nicely places both in the limelight at last.

Air Force forces delay in next Falcon Heavy launch

Because the Air Force wishes to do more testing and review of both its payload and the rocket, the second launch of SpaceX’s Falcon Heavy has been delayed several months.

The Falcon Heavy mission for the Air Force will be its first for a paying customer. STP-2 has a number of objectives, including demonstrating the new rocket’s capabilities and launching several satellites.

The launch had been set for June.

That the Air Force is on board Falcon Heavy now indicates that it wants to get this rocket certified for military launches as quickly as possible, thus giving it another heavy lift launch option besides the much more expensive Delta Heavy of ULA. This strategy is good for the Air Force, good for the taxpayer, and good for the launch industry. It will lower launch costs while encouraging competition.

A new net for Mr. Steven

Photos of the ship, Mr. Steven, that SpaceX wants to use to recover its rocket fairings show that the company has installed a new net for catching those fairings.

The article theorizes that this heftier net has actually been installed for eventually catching the Falcon 9’s upper stage.

[T]he newly-installed net is by all appearances magnitudes larger, heavier, and stronger than the minimal mesh specimen it is clearly replacing. Given the fact that SpaceX thus far has self-admittedly failed to catch a gliding fairing half in the net, it seems unlikely that such a drastic upgrade would be necessitated by any field-testing that occurred since Mr. Steven’s debut late last year. Rather, a significantly more capable net seems to more readily fit alongside CEO Elon Musk’s tweet reveal three weeks prior that SpaceX would attempt to close the final major loop of Falcon reusability by recovering the orbital upper stage (S2). Estimated to weigh approximately 4000 kilograms empty, the upper stage is a minimum of four times heavier than Falcon 9’s payload fairing halves, Mr Steven’s current meal of choice.

Judging from the new net’s beefy rigging, broader bars, and general appearance, one could safely argue that it looks at least several times stronger than the mesh net before it. One could also argue that the absolutely massive metal arms installed on Mr. Steven are far larger than what might be required to catch the extremely low mass-to-area ratio payload fairings, with structural heft and bulky netting more reminiscent of safety nets present on naval vessels that are designed to catch aircraft and helicopters weighing five metric tons or more.

This is an interesting theory, but I have my doubts. At the same time, I would not dismiss Musk’s willingness to try daring engineering approaches.

China launches Earth observation satellite

China’s Long March 4C rocket today launched an Earth observation remote sensing satellite.

I think I need to put together an outline of all of China’s operational rockets. The 4C appears to be similar to the 4B, but knowing how it differs from their other rockets, and why they have each, would be helpful information.

The leaders in the 2018 launch standings:

14 China
8 SpaceX
5 Russia
5 ULA

China has once again pulled ahead of the U.S., 14-13, in the national standings.

Craters, cones, pits, amid endless plains

Pits, cones, and craters

Cool image time! Buried in the catalog of recent high resolution images from Mars Reconnaissance Orbiter are places on Mars that are inexplicable and fascinating, while also indicative of its vastness. The image on the right, reduced in resolution and cropped to post here, shows us one such place. If you click on the image you can see the full image at high resolution.

The archive posting of this image is titled “Cones near Pits.” As you can see, to the north and east of the pits are some mesas (why they call them cones I do not know).

The pits are unusual, and appear to be some form of collapse. In the larger image several additional mesas can be seen at farther distances, but most of the overall terrain is remarkably flat and featureless, except for numerous small craters that appear either partly buried by dust or significantly eroded.

I am not going to guess at the geology that caused the pits and mesas. What I do want to focus on is the vastness of Mars. This location is on the southern edge of Utopia Basin, the second deepest basin on Mars. It is part of the planet’s endless northern plains, an immense region covering almost half the planet that tends to be at a lower elevation, is relatively smooth, and is thought by some scientists to be evidence of what was once an intermittent ocean. The global map of Mars below indicates the location of the above image with a black cross.
» Read more

Another company enters the smallsat rocket competition

Capitalism in space: Another new smallsat company, Rocket Crafters, has entered the competition, focusing on the development of 3D-printed rocket engines using hybrid fuels.

The company’s Cidco Road facility is notable for what is not there, Gutierrez said. Unlike a more typical rocket engine site, there are no signs warning of explosive materials, no use of super-cold or toxic propellants, and no engines equipped with turbo pumps.

Instead, the rocket fuel consisted of plastic tubes made from the same base materials as Legos, measuring two feet long and weighing about five pounds, that were stacked on shelves and safe to touch. Combined with nitrous oxide — commonly known as “laughing gas” — the small-scale test engine on Monday generated about 200 pounds of thrust firing at half-power. It was one of more than 20 such firings over the past year at the facility Cocoa officials rezoned to allow the tests, which were deemed safe to the surrounding people and environment.

“We’re not the noisiest neighbor in the area,” joked Robert Fabian, senior vice president of the propulsion division.

Most rockets rely on super-cold or “cryogenic” propellants such as liquid oxygen or liquid hydrogen, or solid fuel like the space shuttle’s twin solid rocket boosters used.

Hybrid motors have suffered from uneven burns producing bumpy rides, Fabian said. But Rocket Crafters believes it has found a low-cost solution providing a smooth, consistent burn: 3-D printed cylinders of fuel formed in ridged and beaded layers.

We shall see. They hope to fly by 2020, at the earliest. They will be joining an increasingly crowded field. If their design works, however, they will certainly carve out a significant market share, as hybrid fuels are so much safer and easier to handle than traditional propellants.

The aging data relay spacecraft orbiting Mars

By the 2020s, NASA and other space agencies sending landers and rovers to Mars will be faced with a data-relay crisis, as the orbiters they presently use to provide communications with the Martian surface are aging, and no replacements are presently planned.

The venerable Mars Global Surveyor (MGS) and Mars Odyssey spacecraft were the first to employ data relay capabilities in the modern era of Mars exploration. They operated as relays for the twin Mars Exploration Rover missions until the arrival of the Mars Reconnaissance Orbiter (MRO) in 2006.

MGS entered into a safe mode in November 2006 and NASA later declared the mission over in January 2007 after the space agency failed to reestablish contact with the aging orbiter. The 12-year-old MRO and 17-year-old Odyssey have served as the primary data relays for Mars surface missions since.

More important, funding for a dedicated communications satellite called NEMO, planned for launch in 2022, has disappeared.

However, funding for NeMO has been largely phased out in favor of directing limited funds towards the development of the Mars Sample Return mission. Mars Sample Return has the primary objective of fetching samples that scientists plan to collect and cache using the Mars 2020 rover currently under development. The current Planetary Science Decadal Survey has listed the flagship sample return mission as the primary objective for NASA’s Mars program in the 2020s, along with requisite funding. The existing fleet of orbiting spacecraft at Mars, while aging, are in generally good health meaning the postponement of a new orbiter will require careful management of existing orbital assets into the next decade.

One of the reasons there is no funding for NEMO is that NASA has had to steal money from its planetary program to fund the cost overruns on the James Webb Telescope. Though this was never admitted publicly, the cuts that the Obama administration imposed on the planetary program were partly to pay for Webb. Thus, not only has that telescope killed almost all of NASA’s entire astrophysics program, it has damaged the planetary program as well.

The two Mars cubesats flying in formation with InSight

Even as the InSight lander heads to Mars, it is being accompanied by two test cubesats, the first such smallsats to ever fly an interplanetary mission.

The MARCO mission objective is a challenging one. The team will provide a dedicated relay during Mars InSight’s descent to the surface of the Red Planet on November 26, 2018. Rather than entering orbit, the CubeSats will pass 2,175 miles (3,500 kilometers) from Mars during the larger mission’s crucial landing phase. Mars will be 97.5 million miles (157 million kilometers) away at the time, making for an 8.7-light-minute communications lag from Mars to the Earth. The lag means that NASA engineers will need to wait 8.7 minutes to see whether the landing was successful, equivalent to Curiosity’s “seven minutes of terror;” meanwhile, if all goes well, MARCO will have a front-row seat to the show. While the success of the InSight mission isn’t dependent on MARCO, the CubeSats will provide a black box data recorder of all aspects of the mission’s descent.

If these cubesats succeed in accomplishing their engineering test missions, their true innovation will not be engineering but cost reduction. If they prove that cubesats can be designed as interplanetary probes, the costs to build and launch such missions will be drastically reduced. Not only do cubesats routinely use cheaper off-the-shelf components, they are far lighter than standard satellites, which means a smaller, cheaper rocket can launch them.

The data-relay test of these cubesats however is quite important, nonetheless. See my post above.

SpaceX sets May 10 for next launch, the first for Falcon 9’s final design

Capitalism in space: After analyzing the data from Friday’s static fire dress rehearsal, SpaceX has now scheduled the launch of Bangabandhu-1, Bangladesh’s first communications satellite, for May 10.

The significance of this launch is that it will be the first of what SpaceX calls the Block 5 version of this Falcon 9 first stage, a final design intended for many reuses and quick turnaround.

The star of the show is the new, unflown first stage core 1046, which is the first “Block 5” Falcon 9 first stage. Block 5 is the final major upgrade to the Falcon 9, the culmination of over 10 years of development and evolution of SpaceX’s workhorse rocket.

Block 5 has numerous advantages over past versions of the Falcon 9, notably including higher thrust engines, improved and more resilient recovery hardware, and the ability to be reflown within 48 hours of landing after a previous mission. Block 5 was also designed to meet – and in some cases exceed – NASA’s strict Commercial Crew Program requirements, which SpaceX must follow in order to be able to fly NASA astronauts, expected to begin in early 2019.

Block 5 cores are also expected to be reused 10 times before undergoing any major refurbishment, and SpaceX hopes to fly each booster up to 100 times before it is retired.

NASA has demanded that SpaceX fly at least seven different launches with the Block 5 stages before it will permit its astronauts on board (unlike SLS, where NASA has even considered flying astronauts on board with no previous test flights). Thus, getting this rocket flying is crucial to getting Americans back in space, on an American-made rocket.

Dragon returns successfully from ISS

Capitalism in space: A reused Dragon capsule successfully splashed down on Saturday, returning after a month-long cargo mission to ISS.

The successful splashdown Saturday marked the conclusion of SpaceX’s 14th resupply mission to the space station under the space transport company’s more than $3 billion, 20-launch cargo contract with NASA. It was the third round-trip cargo flight with a reused Dragon capsule.

I await the first time one of these capsules completes its third flight into space. That will be significant.

ULA workers go on strike

ULA’s workers went on strike today, their union rejecting the company’s final contract offer.

A major point of contention, the union said, were changes made to the contracts that offered employees less general flexibility, most notably when it comes to travel. Teams often travel between Vandenberg and the Cape to support missions, such as Saturday’s successful Atlas V launch of NASA’s InSight spacecraft now bound for Mars.

“A big part of it is how they have people travel from different locations to launch,” said Jody Bennett, chief of staff and aerospace negotiator for the union. “It doesn’t give them a lot of family time. They can force you to pack up, leave and go someplace for 30 days.”

“A month away from home is a long time, especially if it’s forced on you,” Bennett said, noting that travel beyond 30 days is voluntary.

This travel clause might relate to ULA’s effort to compete with SpaceX. They have trimmed their workforce, which means they might need to bring workers in from other locations when they do a launch, rather than hire more at each launch location and have them on standby all the time.

Either way, the timing of the strike is interesting, as it arrives just after a launch with the next ULA launch not scheduled until the end of July. It seems everyone, both company and union, have timed this to do as little harm to the company as possible.

Atlas 5 successfully launches Mars lander InSight

ULA’s Atlas 5 rocket early this morning successfully launched NASA’s newest Mars lander InSight.

InSight will drill a seismic probe into the Martian surface and monitor earthquake activity. This will be the first time such monitoring will occur, and the probe is planned to do it for at least two years.

The launch puts the U.S. back in a tie with China for the lead in launches this year. The standings:

13 China
8 SpaceX
5 Russia
5 ULA

Volcano or Impact?

Elliptical crater with flow features

Cool image time! Yesterday the Mars Reconnaissance Orbiter (MRO) team released its monthly image dump of more than 500 new photographs, taken by the spacecraft’s high resolution camera. As I have started to do in the past few months, I am reviewing this collection and plan to post a few of the more interesting images over the next month. On the right is the first of this series. I have cropped and reduced the resolution to show here, but you can see the full resolution version if you click on the image.

The MRO team labels this image an “elliptical crater with flow features.” The first impression one gets from the image is that the impact that caused the crater came from the side and hit the ground obliquely, creating the crater’s oval shape and the lava-type flow features in the crater’s floor.

As is almost always the case with Martian geology, beware of first impressions. You need to give any feature both a more detailed look as well as a broader view to have any chance at understanding its context and geology.
» Read more

Russian to fly on Orion?

In negotiations between NASA and Roscosmos on their hoped-for partnership to build the Lunar Orbital Platform-Gateway (LOP-G), it has been proposed that when SLS carries Orion and the platform’s Russian airlock to lunar orbit a Russian will go as well.

“Within the framework of talks, draft plans of future manned missions to the lunar stations have been made. Among other issues, the possibility to send one Russian cosmonaut as part of the crew of the Orion spacecraft that will drag the Russian airlock module to the moon is on the agenda. The Russian cosmonaut will have to ensure the integration of the module with the station,” the source said.

A source in Russia’s Rocket and Space Corporation Energia (RSC Energia) that would produce the module confirmed this information to Sputnik, saying that four manned missions were expected to be sent to the station and the Russian cosmonaut should accompany the Russian-made module during its transportation to the Earth satellite.

This all sounds so wonderful. Too bad it is so unconnected with reality. Congress has yet to provide any funds for LOP-G. At the moment, SLS/Orion is only funded through its first manned mission.

At the same time, I am getting the feeling that both NASA and Congress expect SLS/Orion’s $4 billion-plus annual budget that it has gotten since the program started in the late 2000s will simply continue, giving them the money to build this Potemkin Village in orbit around the Moon while funding the Russian contributions.

That’s what happened with ISS. The U.S. footed most of the bills for the Russian portion of ISS, and the Russians are now hoping we will do the same for LOP-G. Sadly, I also expect our corrupt Congress will go along, focused as they are in only distributing pork to local districts while encouraging a global international village having nothing to do with American interests. They see LOP-G not as exploring space, but as a jobs program, both here in the U.S. and in Russia.

And a jobs program is exactly what it is. Just like it will take SLS/Orion almost two decades to complete its first manned launch, LOP-G will likely not get anything built in orbit around the Moon for more than a decade. Don’t expect anything substantial assembled in lunar orbit before the mid-2030s, at the earliest.

Serious fire at ISRO facility

An extensive fire at one of India’s main satellite testing facilities caused extension damage yesterday.

Top sources at SAC said the fire has caused serious damage to the “antenna test facility” as some specialised equipment have been damaged. The hi-tech “antenna test facility” of Isro is of paramount importance as antennas are the most crucial communication component in satellites. Moreover, the testing is also critical to space operations and requires very expensive and hi-tech equipment.

A top official said, “Space programmes are expensive but the silver line is that no satellite payload was damaged in the fire inside the antenna test facility.”

While an inquest will be held to probe what caused the fire, the fire service department said that it could be due to a short circuit. However, the SAC sources say, “The police will probe the cause of the fire. The facility has a strong protocol to battle fire caused due to short circuits. That is why the probe will cover the possibility of foul play and even sabotage.”

This is a serious. Space facilities and their operations have to be far strongly protected against fire than ordinary facilities due to the presence of volatile fuels. For a space facility to experience such an extensive fire suggests either someone was getting very sloppy, or (as suggested above) there was sabotage.

More problems uncovered during testing of the James Webb Space Telescope

During ground tests of the James Webb Space Telescope engineers have discovered an additional quite astonishing problem that will certainly delay the project again.

In a presentation at a meeting of the National Academies’ Space Studies Board here May 3, Greg Robinson, the JWST program director at NASA Headquarters, said some “screws and washers” appear to have come off the spacecraft during recent environmental testing at a Northrop Grumman facility in Southern California.

Technicians found the items after the spacecraft element of JWST, which includes the bus and sunshield but not its optics and instruments, was moved last weekend from one chamber for acoustics tests to another to prepare for vibration testing.

“Right now we believe that all of this hardware — we’re talking screws and washers here — come from the sunshield cover,” he said. “We’re looking at what this really means and what is the recovery plan.” The problem, he said, was only a couple of days old, and he had few additional details about the problem. “It’s not terrible news, but it’s not good news, either,” he said. [emphasis mine]

The absurd spin expressed by the program director above is garbage. This is unbelievable and entirely unacceptable. On spacecraft, especially those that are not planned for in-space maintenance like Webb, screws are routinely sealed with some form of glue so that they will not unscrew themselves during the vibrations of launch. This is standard space engineering and has been for more than a half century.

That some screws came off Webb during testing suggests a quality control problem at Northrop Grumman that is beyond comprehension.

China’s Long March 3B rocket puts communications satellite in orbit

China successfully placed a communications satellite into orbit yesterday using its Long March 3B rocket, that country’s second most powerful rocket.

The article says that the Long March 3B is China’s most powerful rocket, but I think this is based on the assumption that the Long March 5 is not yet operational. Since the 5 has had one successful launch, I am counting it as the most powerful, with the 3B second.

The updated leader list for the 2018 launch standings:

13 China
8 SpaceX
5 Russia
4 ULA.

China now leads the U.S. 13 to 12 in the national rankings. I expect these numbers to change a lot in May.

GAO predicts more delays and cost increases in NASA’s big projects

The Government Accountability Office is predicting more delays and cost increases for most of NASA’s big projects in its tenth annual report.

The cost and schedule performance” of NASA’s major projects “has deteriorated, but the extent of cost deterioration is unknown” because NASA does not have a cost estimate for Orion. Orion is “one of the largest projects in the portfolio” and NASA “expects cost growth.”

As for schedule, “the average launch delay for the portfolio was 12 months, the highest delay GAO has reported in its 10 years” of making these assessments. GAO said the 12-month average delay is up from 7 months in last year’s assessment.

Further, NASA faces the risk of more cost and schedule growth because of “new, large, complex projects that will enter the portfolio and expensive projects remaining the portfolio longer than expected.” Europa Clipper, the Wide-Field Infrared Survey Telescope (WFIRST), the Lunar Orbital Platform-Gateway, and Europa Lander are cited as examples of those future large, complex projects. GAO did give NASA credit for putting processes in place to control the costs of Europa Clipper and WFIRST.

GAO identified nine existing projects as the biggest contributors to the poor cost and schedule performance: SLS, Exploration Ground Systems (EGS), the Space Network Ground Segment Sustainment (SGSS) cited in the 2017 report, Mars 2020, the James Webb Space Telescope (JWST), ICESat-2, NISAR, ICON, and GRACE-FO (GRACE-Follow On).

Orion has cost already cost the taxpayer about $15 billion, all of which will only buy the taxpayer three capsules (two unmanned test flights and a single manned flight). And yet they don’t have enough money yet, and NASA can’t provide a total cost estimate? To me, this appears to be outright theft. Building three capsules simply shouldn’t cost that much. (Note: the report claims Orion has cost about $6.6 billion. My number above comes from actual appropriations by Congress specifically for Orion. I think my number is a far more accurate reflection of the project’s true cost.)

Though the report expresses concerns about schedule delays in the commercial crew program, it is with the NASA-run projects that the report finds the worst cost overruns and delays. All of the usual suspects above come in for criticism: Webb, WFIRST, SLS (and its associated ground facilities), Orion, LOP-G.

I will make a prediction: All these NASA projects will be cited for further cost overruns and further delays in next year’s GAO report. By that time, we shall have also seen the first test flights of the commercial crew capsules by Boeing and SpaceX.

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