Tag: SpaceX

The competition really heats up: The SpaceX investigation into the September 1 Falcon 9 launchpad explosion has apparently also included looking into the possibility that sabotage could have played a part.

As part of the investigation, SpaceX officials had come across something suspicious they wanted to check out, according to three industry officials with knowledge of the episode. SpaceX had still images from video that appeared to show an odd shadow, then a white spot on the roof of a nearby building belonging to ULA, a joint venture between Lockheed Martin and Boeing. The SpaceX representative explained to the ULA officials on site that it was trying to run down all possible leads in what was a cordial, not accusatory, encounter, according to the industry sources, who spoke on the condition of anonymity because of the ongoing investigation.

The building, which had been used to refurbish rocket motors known as the SMARF, is just more than a mile away from the launchpad and has a clear line of sight to it. A representative from ULA ultimately denied the SpaceX employee access to the roof and instead called Air Force investigators, who inspected the roof and didn’t find anything connecting it to the rocket explosion, the officials said.

To quote Sherlock Holmes, “When you have eliminated the impossible, whatever remains, however improbable, must be the truth.” In this case, it appears that they have eliminated this impossibility, though it is interesting that SpaceX felt compelled to consider it.

Though its investigation into the September 1 Falcon 9 launchpad explosion is not yet complete, and no launch has actually been scheduled, SpaceX and the Air Force 45th Space Wing that supervises the launch range at Cape Canaveral have penciled November 17 as the target date for SpaceX’s next launch.

The date has been chosen merely for “planning purposes” and I would not be surprised it no launch happens.

On September 23, SpaceX released an update outlining the status of its investigation into the September 1 Falcon 9 launchpad explosion.

The report noted the following:

• The data points to “a large breach in the cryogenic helium system of the second stage liquid oxygen tank” as the source of the explosion, though what caused the breach remains as yet unknown.
• The cause of this failure and the previous launch failure in June 2015 are not related.
• The report summarized some of the launchpad damage, noting that while the pad itself needs extensive repairs,
  

  …the Falcon Support Building adjacent to the pad was unaffected, and per standard procedure was unoccupied at the time of the anomaly. The new liquid oxygen farm – e.g. the tanks and plumbing that hold our super-chilled liquid oxygen – was unaffected and remains in good working order. The RP-1 (kerosene) fuel farm was also largely unaffected. The pad’s control systems are also in relatively good condition.

• The report also noted that, “pending the results of the investigation, we anticipate returning to flight as early as the November timeframe.”

While this report suggests they have made some progress, the fundamental cause of the explosion remains unknown.

The competition heats up: Despite the admitted difficulty of its investigation into its September 1 Falcon 9 launchpad explosion, SpaceX today said that they are aiming to resume launches as soon as November.

“We’re anticipating getting back to flight — being down for about three months — and getting back to flight in the November time frame,” Chief Operating Officer Gwynne Shotwell said Tuesday at an event in Paris. “We’ll obviously take another look at the rocket, focus on the ground systems.”

They have not said yet what payload they will launch, though it is clear that first launch will not be the Falcon Heavy demo launch, which has now been rescheduled for the 1st quarter fo 2017.

In the heat of competition: Doug Messier has written an excellent essay today raising some serious questions about SpaceX and its methods of operation.

The issues he raises go the heart of the company’s future. Moreover, he notes the unusual nature of the September 1 launchpad explosion that, unless explained, threatens the company business model.

The rarity of a satellite launch vehicle exploding during fueling had people racking their brains and scouring the Internet to find out the last time something like this happened. At least in the United States, that turned out to be more than 50 years ago when rocketry was in its infancy and accidents were much more frequent.

The lack of any modern precedents and the speed of the accident — Musk tweeted that engineers were reviewing around 3,000 channels of telemetry and video data that cover only 35-55 milliseconds — are making the investigation challenging. Musk has said it is the most difficult of the six failure investigations the company has conducted since it was founded in 2002.

Messier also takes a close look at SpaceX’s overall approach to innovation and development, and notes its unusual and somewhat risky nature.

Read it all. It provides valuable information for anyone who wants to understand honestly the state of the American launch industry.

In a series of tweets today Elon Musk put out a call for any videos anyone might have of last week’s Falcon 9 launchpad explosion.

“Still working on the Falcon fireball investigation. Turning out to be the most difficult and complex failure we have ever had in 14 years,” Musk wrote. “Important to note that this happened during a routine filling operation. Engines were not on, and there was no apparent heat source. Particularly trying to understand the quieter bang sound a few seconds before the fireball goes off. May come from rocket or something else,” he said.

Musk also answered questions and responded to comments from the public. When Twitter user @ashwin7002 tweeted at Musk that “there are some videos on YouTube claiming something hit the rocket. Any reality there?” Musk replied, “We have not ruled that out.”

NASA and SpaceX have released detailed statements about Thursday’s Falcon 9 launchpad explosion, summarizing what is known at the moment as well as the state of the investigation.

Not surprisingly, the failure will cause delays in SpaceX’s upcoming plans as well as force the company to shift launches to a different launchpad that will not be ready until November.

The competion on display: SpaceX has installed its first recovered first stage on permanent display outside the company’s offices in California.

The link includes a lot of pictures showing the installation process, where they used a crane to place the stage upright.

The competition heats up: A Japanese supplier of carbon fiber materials has announced that it and SpaceX are negotiating a multi-year deal worth possibly as much as $3 billion.

The multiyear deal with Tesla founder Elon Musk’s 14-year-old venture is estimated to be worth 200 billion yen to 300 billion yen ($1.99 billion to $2.98 billion) in total. The two sides are aiming to finalize the agreement this fall after hammering out prices, time frames and other terms. SpaceX aims to hold down expenses by re-using rockets and spacecraft. Originally, the company made rockets mostly out of aluminum to keep costs low, using carbon fiber only for a few parts, such as connecting joints.

The U.S. company said in a statement, “Toray is one of a number of suppliers we work with to meet our carbon fiber needs for Falcon rocket and Dragon spacecraft production, and we haven’t announced any new agreements at this time. As our business continues to grow, the amount of carbon fiber we use may continue to grow.”[emphasis mine]

The deal is not yet final, but the highlighted language above suggests to me that, based on SpaceX’s engineering tests of its recovered first stages, it has decided it is worthwhile replacing aluminum with carbon fiber for many more of its rocket parts. The fiber might cost more, but if the first stage is going to be reused, the cost can be distributed over several launches. And because carbon fiber is lighter than aluminum, it will allow their rockets to launch a larger payload.

The competition heats up: SpaceX has completed a full duration test firing of one of its recovered first stages.

The JCSAT-14 stage [which was the third recovered stage and the second to land on a barge] isn’t expected to fly again due to the initial evaluations into damage received via its high-velocity return. However, it will still provide useful test data. “Most recent rocket took max damage, due to very high entry velocity,” noted Elon Musk. “Will be our life leader for ground tests to confirm others are good.”

That testing on the JCSAT-14 booster began on Thursday, with the stage placed on the test stand at McGregor – ironically after the stand was vacated by the JCSAT-16 first stage – which recently completed testing and has since been shipped to Florida for its launch next month. The returned stage is also sported a new cap, which may be providing some simulated weight to aid the required data gathering during the test firing.

The booster conducted a long firing of 2 minutes 30 seconds (the duration of first stage flight), that began around 7pm local time on Thursday (per L2 McGregor), which will provide vital data on the returned stage as SpaceX continue preparations for validating one of its recovered booster for a re-launch later this year.

It is once again important to point out that SpaceX’s engineers here have an enormous advantage over every other rocket engineer who has ever lived. They have in hand a recovered first stage that was actually used to launch a satellite into orbit, giving them the ability to test it and find out precisely how such equipment fares during launch. This will give them the ability, unavailable to others, to make engineering improvements that will make future first stages even more reliable and reusable.