Battle of the heavy lift rockets

Check out this very detailed and informative look at unstated competiton between NASA’s SLS rocket and SpaceX’s heavy lift rocket plans that are even more powerful than the Falcon Heavy.

Key quote: “It is clear SpaceX envisions a rocket far more powerful than even the fully evolved Block 2 SLS – a NASA rocket that isn’t set to be launched until the 2030s.”

The SpaceX rocket hinges on whether the company can successfully build its new Raptor engine. If they do, they will have their heavy lift rocket in the air and functioning far sooner than NASA, and for far far far less money.

The decision on manned spaceflight

The rumors are swirling. Today alone the news included three different articles about NASA’s upcoming decision to down-select to either one or two in its manned commercial crew program.

The third article above speculates that the decision will be made shortly after this weekend, maybe as soon as next week. It also outlines in nice detail the companies who are competing for the contract.

I strongly expect NASA to pick two companies, not one, as the agency has repeatedly said it wants to have redundancy and competition in manned space flight. To this I agree whole-heartedly. Right now, if I was a betting man (which I am not), I would pick SpaceX and Sierra Nevada as the two companies to get the nod.

If NASA only picks one company that I don’t think there is much doubt that it will be SpaceX.

And then again, government agencies, because of politics, have sometimes made some incredibly stupid decisions. For example, back in the 1970s the company that proposed the space shuttle was rejected for another big space company that had more political clout, which then turned around and essentially stole the first company’s designs to build the space shuttle from them. It just took longer and cost more.

Single sensor caused Falcon 9R failure

SpaceX has identified the cause of the failure of last week’s Falcon 9R test flight failure as a single sensor.

On the Falcon 9R, there was no backup for this sensor, so the rocket was required to self-destruct when the sensor failed. On a Falcon 9, other sensors would have picked up the slack and the rocket would have continued in flight.

That the sensor is used by the Falcon 9, however, explains why they have delayed the next commercial flight. They probably want to make sure they understand why the sensor failed so they can reduce the chance of failure on the Falcon 9.

A new Falcon 1 to compete against SpaceX

The competition heats up: A rocket launch start-up created by former SpaceX engineers seeks to build their own Falcon 1 rocket for the small satellite market.

Their rocket, called Firefly, will use a number of new and old technological ideas. The highlighted words in this paragraph, however, stood out to me the most:

Just as Firefly is drawing on a lot of government research in its aerospike technology, the company is using a key element of the SpaceX Merlin engine—the pintle injector—in its new engine’s combustion chamber. Markusic, who jumped ship from NASA to SpaceX after the agency sent him to Kwajalein Atoll in the Marshall Islands to observe the first flight of the Falcon 1, says he started working on the technology—also used on the Apollo program’s lunar-descent engine —at SpaceX and when he was developing a liquid-fuel alternative to the hybrid engine used on Virgin Galactic’s SpaceShipTwo. [emphasis mine]

It only took one trip to see SpaceX in operation for this NASA engineer to become a former NASA engineer.

SpaceX delays commercial launch 24 hours

SpaceX has delayed its next commercial launch one day to Wednesday in order to make sure the issues that caused its Falcon 9R test rocket to self-destruct are irrelevant to the full Falcon 9 rocket.

Seems like a prudent decision that is also not overly timid. If this had been the NASA of the past few decades, they would have generally delayed the launch for far longer.

Falcon 9R destroyed during failed test flight

In a test flight today of SpaceX’s Falcon 9R vertical take off and landing rocket the rocket was destroyed when ground controllers detected an “anomaly.”

Falcon 9R is a three engine version of the Falcon 9 first stage, designed to test designs for making that first stage capable of landing vertically. It has flown successfully a number of previous times, but this time it appears something was not quite right during the flight and ground controllers had to destroy it for safety reasons.

Is this a set back? Of course. Is it a failure? Not really, as it was a test flight of very cutting edge technology and even failures will teach you something to improve the engineering.

Competition with SpaceX forced ULA CEO out

A news story today in Defense News speculates that the competitive pressure from SpaceX is what forced ULA’s CEO to step down.

Changes at the CEO level are usually accompanied by a change in how business is done, said Byron Callan, an analyst with Capital Alpha Partners. “Generally, when you see abrupt leadership changes, there’s an abrupt change of strategic or tactical course needed,” Callan said. “You don’t make those changes unless you see something that needs fast corrective action.”

Caceres said he expects to see layoffs and a streamlining of ULA to find all possible cost savings. “My sense is you’re going to see at ULA a restructuring of some sort, because ultimately they’re going to have to find a way to be a lot more competitive on price,” he said.

This restructuring is entirely the result of the new competition from SpaceX, as repeatedly noted by the article.

What private manned spaceship will NASA pick?

Speculation grows on the upcoming down-select decision by NASA of its manned commercial space program.

Next up is the announcement of the transition to the Commercial Crew Transportation Capability (CCtCap) contracts, to be announced later this month, or early in September, depending on political direction. Although the source selection process is obviously an internal debate, with its results embargoed until the time of the NASA announcement, it is hoped that two of the commercial crew providers will move forward with additional funding.

At the ASAP meeting, Ms. Lueders expressed “NASA’s desire to continue the partnerships even after the announcement, including with companies not selected.” That continued association may be in the form of unfunded Space Act Agreements (SAA), not unlike that which Blue Origin is currently working under, as it develops a crew capsule outside of the trio working with CCiCAP funding. “People are recognizing the value of competition and have an appreciation for shared knowledge,” added Ms. Lueders. “NASA has learned from the companies and the companies have learned from NASA. It would be a big plus to continue the relationships.”

As to which companies are likely to win through to the CCtCap phase, that is a tightly kept secret. However, over recent months, sources have noted NASA’s strong affection toward the multi-capable Dream Chaser, while SpaceX has a growing track record with its Falcon 9 and cargo-Dragon combinations via its Commercial Resupply Services (CRS) missions. [emphasis mine]

My sense in the last few months has also leaned heavily in favor of Dragon and Dream Chaser, both of whom appear to be moving forward with construction at a fast pace. Boeing meanwhile has instead made it seem that it wishes to invest as little capital in its project as possible, unless it wins the competition. While the first two companies have unveiled real hardware, Boeing continues to show us mostly mock-ups.

New footage of the Falcon 9 soft spashdown

SpaceX has released new additional footage showing the controlled descent and soft spash down of the first stage of its Falcon 9 rocket during its July launch. I’ve posted it below.

As they note on their webpage, “Towards the end of the video, the camera operator attempted to zoom in and unfortunately lost sight of the stage and was unable to capture the tip over into the water.” Nonetheless, the controlled nature of the stage’s descent says that they succeeded, and need only try to do this over land to prove they can recover their first stage.

The flight of gifted engineers from NASA

Rather than work in NASA, the best young engineers today are increasingly heading to get jobs at private companies like SpaceX and XCOR.

It is a long article, worth reading in its entirety, but this quote will give the essence:

As a NASA engineering co-op student at Johnson Space Center, Hoffman trained in various divisions of the federal space agency to sign on eventually as a civil servant. She graduated from college this year after receiving a generous offer from NASA, doubly prestigious considering the substantial reductions in force hitting Johnson Space Center in recent months. She did have every intention of joining that force — had actually accepted the offer, in fact — when she received an invitation to visit a friend at his new job with rising commercial launch company SpaceX.

Hoffman took him up on the offer, flying out to Los Angeles in the spring for a private tour. Driving up to the SpaceX headquarters, she was struck by how unassuming it was, how small compared to NASA, how plain on the outside and rather like a warehouse.

As she walked through the complex, she was also surprised to find open work areas where NASA would have had endless hallways, offices and desks. Hoffman described SpaceX as resembling a giant workshop, a hive of activity in which employees stood working on nitty-gritty mechanical and electrical engineering. Everything in the shop was bound for space or was related to space. No one sat around talking to friends in the morning, “another level from what you see at NASA,” she said. “They’re very purpose-driven. It looked like every project was getting the attention it deserved.”

Seeing SpaceX in production forced Hoffman to acknowledge NASA might not be the best fit for her. The tour reminded her of the many mentors who had gone into the commercial sector of the space industry in search of better pay and more say in the direction their employers take. She thought back to the attrition she saw firsthand at Johnson Space Center and how understaffed divisions struggled to maintain operations.

At NASA young engineers find that they spend a lot of time with bureaucracy, the pace is slow, their projects often get canceled or delayed, and the creative job satisfaction is poor. At private companies like SpaceX, things are getting built now. With that choice, no wonder the decision to go private is increasingly easy.

Another former SpaceX employee sues

SpaceX has been hit by its second lawsuit in a week from a former employee.

The lawsuit, filed in Los Angeles Superior Court, alleges that SpaceX supervisors impose schedules on their employees that make it impossible for them to take statutorily required rest periods every four hours or first or second meal breaks as required by California law.

I consider this suit a bigger threat to the company than the first. The first suit merely claimed that the company didn’t give its fired employees the 60 day warning as required by law. If they win, they will get some payments, but the company will be able to continue as before.

This second suit, if successfully, could force the company to change its aggressive culture, where employees are expected to work very hard, sometimes 60-80 hour weeks, to make things happen quickly. While those work hours might seem abusive to some, to most of the people working there it is what they want to do. A successful lawsuit here could force the company to literally stop them from working. The conditions then might be more relaxed, but the ability to make progress will be stymied, and the costs for making that progress will go up considerably.

ULA CEO steps down

Faced with stiff competition from SpaceX, United Launch Alliance (ULA) announced today a change in leadership.

United Launch Alliance has named a new president and chief executive to replace Michael Gass, who led the Atlas and Delta rocket company since its inception in 2006. Gass will be replaced effective immediately as president and CEO by Tory Bruno, an executive at Lockheed Martin Corp., which formed ULA in December 2006 in a 50-50 joint venture with Boeing Co., ULA said in a statement Tuesday. Gass is retiring at the end of the year, according to ULA.

Despite Gass’s planned retirement, the abrupt nature of his departure has everything to do with the competition from SpaceX, something that every single article about this change at ULA noted.

Dragon launch abort tests scheduled

The competition heats up: SpaceX has scheduled its Dragon launch abort tests for November and January.

The Hawthorne, California-based company plans to conduct a pad abort test at Cape Canaveral Air Force Station, Florida, in November, followed by an in-flight abort test from Vandenberg Air Force Base in California in January, Garrett Reisman, SpaceX Dragon Rider program manager, said here Aug. 6 at the American Institute of Aeronautics and Astronautics Space 2014 conference.

In the pad-abort test, Dragon will be mounted to a mocked-up SpaceX Falcon 9 rocket and use its hydrazine-fueled SuperDraco thrusters to boost itself up and away from the pad, as it might need to do in the event of a major problem just before or during liftoff. The in-flight test will attempt to repeat the feat at altitude.

In related news, two former SpaceX employees who were terminated in July when the company laid off about 400 people in an annual restructuring of its workforce have sued the company for not giving them ample notice as required by California law.

The California law is pretty clear, which means these employees will likely win, which also sounds to me like a good reason to shift SpaceX’s entire operation to Texas and its new spaceport in Brownsville.

Congress applies pressure to ULA and the Air Force

Two congressional committees are holding up approval of a budget revision for the Air Force’s launch program because of concerns about cost overruns and the program’s dependency on a Russian rocket engine.

Such requests must be approved by each of the four congressional defense committees, and so far, the EELV proposal has won the support of only two. The Senate Appropriations Defense subcommittee and the House Appropriations Defense subcommittee have green-lighted the plan, while the House and Senate Armed Services committees have deferred approval, according to budget documents dated July 25 and July 31, obtained by Defense News.

[The Senate Armed Services Committee] (SASC) asked the Air Force to draw up a plan, by Sept. 30, “that leads to the production of a liquid rocket engine by 2019,” according to one of the documents, sent to Pentagon Comptroller Michael McCord by SASC Chairman Carl Levin, D-Mich.

Meanwhile, others legislators are questioning the program’s cost overruns. Though only hinted at in the article, this hold up is also related to SpaceX’s demand that the bidding for Air Force launches be opened up to competition.

Video of the Falcon 9 first stage doing a soft splashdown

Video taken from a chase plane during the July 14 Falcon 9 launch shows the first stage appearing from out of the low clouds, engines firing, vertical and ready for landing. The video, below the fold, also shows the stage slowing just before it hits the water, much like the test vehicles Grasshopper and Falcon 9R do.

Though SpaceX has already claimed their first stage had done this during the July 14 launch, this video proves it. All they need to do now to recover their first stage is to direct it to a land-based landing site.

Hat tip to Doug Messier and Parabolic Arc for this story.
» Read more

U.S./Russian owned launch company ILS cuts workforce by 25%

The competition heats up: Business loses because of its recent Proton launch failures, combined with strong market competition from SpaceX, today forced International Launch Services (ILS) to cut its work force by 25%.

The company is anticipating a launch rate drop from an average of 7 to 8 missions a year down to 3 to 4. The article also noted one more additional detail that will affect the future market value of Proton:

So far in 2014, the commercial satellites ordered have been mainly at the lighter end of the market for geostationary-orbiting telecommunications spacecraft. This follows a couple of years in which heavier satellites dominated.

Commercial Proton rockets are typically used to launch heavier satellites one at a time. The market’s move to lighter spacecraft has benefited Space Exploration Technologies Corp. of Hawthorne, California, whose Falcon 9 rocket has accumulated commercial orders; and also benefited Arianespace, whose Ariane 5 heavy-lift vehicle’s lower position is reserved for smaller satellites.

The weight of commercial satellites is almost certainly going to continue to drop in the coming years as technology improves and satellite companies work to reduce the cost to launch. In that climate, the Proton’s ability to put big commercial payloads into orbit will become a liability, not an asset. Ariane 5 has the same problem, in that it still needs a big payload for its upper position in order to make a launch cost effective.

Both Falcon 9, with its very low launch costs, and Russia’s new Angara rocket, with its modular design to handle all kinds of payload sizes, are better suited to this new competitive market.

SpaceX’s next commercial launch set for tomorrow

The competition heats up: Just three weeks after its previous commercial launch SpaceX is scheduled to put AsiaSat 8 into orbit at 1:25 am tomorrow.

If Tuesday morning’s launch goes well, SpaceX will follow it with another commercial launch just three weeks later, also for Asiasat.

The article above notes how this will be the first launch for Asiasat from the U.S. in more than a decade. They had switched to Russian launchers because of cost and the difficulties of working under U.S. security requirements. The security problems still remain, but might be solved if SpaceX builds its own private spaceport.

William Wade, AsiaSat president and CEO, is excited for the upcoming launches, but confirmed the company’s experience here has not been as easy as at other launch sites. Access to Cape Canaveral Air Force Station for roughly 60 employees, shareholders and customers now in town — most not U.S. citizens and many who are Chinese nationals – has been difficult. “That is proving to be somewhat cumbersome,” Wade said. “We have to go through all the security clearances, which is expected, but we are finding as a foreign company that it is a bit more difficult conducting our launches there.”

SpaceX launch schedule heats up

A close look at SpaceX’s launch schedule through the rest of 2014 calls for six Falcon 9 launches, including two before the end of August.

If the company is successfully in maintaining this schedule, they will end any doubts about their ability to transform the launch industry. Every other launch company will have to match their prices, or lose their customers.

One paragraph in the article does tell us that there are limits to the re-usability of the Falcon 9 first stage, even if they do succeed in bringing it back safely to a vertical landing on land.
» Read more

SpaceX scores first in its suit against the Air Force

A federal judge has denied the motion of the Air Force and ULA to dismiss SpaceX’s suit against their block buy launch contract that excludes competition from any other company.

The judge also required the parties go to mediation to settle their differences. Both rulings give added weight to SpaceX’s main complaint, that the company as well as others should have the right to compete for this Air Force launch work.

Falcon 9 soft lands on water

SpaceX claimed in a press release on Tuesday that it had successfully completed a soft splashdown of the first stage of its Falcon 9 rocket in its launch earlier this month.

Video below the fold. The quality is not great because of a buildup of ice on the camera, but it does show they were able to restart the engines twice after separation. It also shows the landing legs deploy just before the stage hovers above the water.
» Read more

Falcon 9 launch

The competition heats up: SpaceX’s Falcon 9 has successfully launched six Orbcomm commercial satellites into orbit.

The six satellites still must be deployed. We will know if this is successful sometime in the next hour or so. Also, no news yet on SpaceX’s effort to recover the rocket’s first stage after a soft splashdown in the ocean.

Update: All 6 Orbcomm satellites have successfully deployed.

Update 2: From Elon Musk as to the first stage recovery: “Rocket booster reentry, landing burn & leg deploy were good, but lost hull integrity right after splashdown (aka kaboom).”

Air Force certifies Falcon 9

The competition heats up: The Air Force today certified that SpaceX’s Falcon 9 rocket had completed three successful flights.

This certification is a preliminary okay before the official certification. What it means is that the Air Force is agreeing that the Falcon 9 is capable of launching its satellites, which also means that the official certification is almost certain.

SpaceX’s Falcon Heavy rocket gets a customer

The competition heats up: The commercial satellite company Inmarsat has booked SpaceX’s Falcon Heavy rocket for one firm launch and two additional options.

The firm contract is for the launch, scheduled perhaps aggressively for late 2016, of a satellite being built for both Inmarsat and Arabsat of Riyadh, Saudi Arabia. Arabsat will use the satellite for conventional telecommunications services for its wholly owned Hellas-Sat fleet operator of Greece. The Inmarsat payload uses S-band to provide mobile communications in Europe as part of a satellite-terrestrial broadband network, which is a new business line for Inmarsat.

Inmarsat’s launch contract is for a rocket that has not even yet been tested once, which tells us something about the faith they have in SpaceX. While I would be shocked if they didn’t have an option to pull out should there be significant delays or problems in launching Falcon Heavy, that they are willing to commit to it now is a convincing endorsement of SpaceX.

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