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Lockheed Martin opens factory to build smallsats on an assembly-line basis

Capitalism in space: As part of fulfilling a contract won from the Space Force, Lockheed Martin has now opened a new factory in Colorado expressly designed to build smallsats on an assembly-line basis.

Lockheed Martin’s 20,000-square-foot factory is located at the company’s Waterton campus near Denver, Colorado. It has six parallel assembly lines and capacity to manufacture 180 small satellites per year, Kevin Huttenhoff, Lockheed Martin’s senior manager for space data transport, told SpaceNews. The first satellites to be made at the facility are for the U.S. Space Force’s Space Development Agency. SDA plans to build a mesh network of hundreds of data transport and missile-detection sensor satellites in low Earth orbit.

Lockheed Martin in February 2022 won a $700 million contract to produce 42 communications satellites for SDA’s Transport Layer Tranche 1. The company in November 2020 also won a $187.5 million contract to manufacture 10 Transport Layer Tranche 0 satellites that are scheduled to launch later this month. The Transport Layer Tranche 1 satellites — projected to launch in late 2024 — will be made at the new factory. The Tranche 0 satellites were assembled at a different facility where Lockheed Martin manufactures Global Positioning System (GPS) spacecraft.

The multiple assembly lines allows the company to configure each for a different customer and satellite, with one for example producing smallsats for a military contract while another produces smallsats for a commercial customer.

Of all the big space companies, Lockheed Martin has made the most moves quickly adapting to the new space market of new rockets and small satellites. Not only has it built this facility, it has been an major investor in several new smallsat rocket companies, including Rocket Lab and ABL. It also opened its first assembly-line smallsat factory in 2017.

Genesis cover

On Christmas Eve 1968 three Americans became the first humans to visit another world. What they did to celebrate was unexpected and profound, and will be remembered throughout all human history. Genesis: the Story of Apollo 8, Robert Zimmerman's classic history of humanity's first journey to another world, tells that story, and it is now available as both an ebook and an audiobook, both with a foreword by Valerie Anders and a new introduction by Robert Zimmerman.

 

The print edition can be purchased at Amazon. from any other book seller, or direct from my ebook publisher, ebookit. The ebook is available everywhere for $5.99 (before discount) at amazon, or direct from my ebook publisher, ebookit. If you buy it from ebookit you don't support the big tech companies and the author gets a bigger cut much sooner.


The audiobook is also available at all these vendors, and is also free with a 30-day trial membership to Audible.
 

"Not simply about one mission, [Genesis] is also the history of America's quest for the moon... Zimmerman has done a masterful job of tying disparate events together into a solid account of one of America's greatest human triumphs."--San Antonio Express-News

2 comments

  • MDN

    Good to see but 180 satellites a year does not impress me much. SpaceX launched that many Starlink V1.5s in just 3 flights (60 per flight) before cutting over to the new/bigger V2 minis which go up 22 at a time.

    I will grant that this is likely intended to support many different missions which imposes more complexity, but presumably the core satellite bus, engine and fuel system, electrical system, solar arrays, etc. are all standardized. Otherwise it’s not really much of sn assembly line.

    Every journey starts with a first step though, snd as Bob notes they are really the first of the legacy players to at least step off of the porch and out the front gate.

  • Edward

    MDN wrote: “I will grant that this is likely intended to support many different missions which imposes more complexity, but presumably the core satellite bus, engine and fuel system, electrical system, solar arrays, etc. are all standardized. Otherwise it’s not really much of sn assembly line.

    Standardized satellite busses definitely simplify everything. However, the company reports having six different assembly lines (average of 30 satellites per year from each line, or one satellite every 12 days (roughly 1-3/4 weeks)), which would allow for mass assembly of up to six different busses. Automobile factories run somewhat similarly, where autos with different chassis are built on different assembly lines.

    I think that we are all in agreement that Lockheed Martin is adapting to the new space economy. If only they can get their half-owned launch company, ULA, to also adapt to reusability, then that could become competitive, too.

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