Mitsubishi develops technology to 3D print cubesat antennas in space using sunlight
Capitalism in space: Mitsubishi this week announced a new technology it had developed that will allow small cubesats to 3D print antennas in space much larger than the satellite itself, using the sun’s ultraviolet radiation to harden the resin.
The full press release can be read here [pdf].
– On-orbit manufacturing eliminates the need for an antenna structure that can withstand vibrations and shocks during launch, which is required for conventional antenna reflectors, making it possible to reduce the weight and thickness of antenna reflectors, thereby contributing to the reduction of satellite weight and launch costs.
– Assuming the use of a 3U CubeSat (100 x 100 x 300 mm) specification, an antenna reflector with a diameter of 165 mm, which is larger than the size of the CubeSat bus, was fabricated in air, and a gain of 23.5 dB was confirmed in the Ku band (13.5 GHz).
Obviously this is still in development, but once viable commercially it will expand the capabilities of cubesats enormously, especially for interplanetary missions which need larger antennas for communications.
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Capitalism in space: Mitsubishi this week announced a new technology it had developed that will allow small cubesats to 3D print antennas in space much larger than the satellite itself, using the sun’s ultraviolet radiation to harden the resin.
The full press release can be read here [pdf].
– On-orbit manufacturing eliminates the need for an antenna structure that can withstand vibrations and shocks during launch, which is required for conventional antenna reflectors, making it possible to reduce the weight and thickness of antenna reflectors, thereby contributing to the reduction of satellite weight and launch costs.
– Assuming the use of a 3U CubeSat (100 x 100 x 300 mm) specification, an antenna reflector with a diameter of 165 mm, which is larger than the size of the CubeSat bus, was fabricated in air, and a gain of 23.5 dB was confirmed in the Ku band (13.5 GHz).
Obviously this is still in development, but once viable commercially it will expand the capabilities of cubesats enormously, especially for interplanetary missions which need larger antennas for communications.
The support of my readers through the years has given me the freedom and ability to analyze objectively the ongoing renaissance in space, as well as the cultural changes -- for good or ill -- that are happening across America. Four years ago, just before the 2020 election I wrote that Joe Biden's mental health was suspect. Only in this year has the propaganda mainstream media decided to recognize that basic fact.
Fourteen years ago I wrote that SLS and Orion were a bad ideas, a waste of money, would be years behind schedule, and better replaced by commercial private enterprise. Even today NASA and Congress refuse to recognize this reality.
In 2020 when the world panicked over COVID I wrote that the panic was unnecessary, that the virus was apparently simply a variation of the flu, that masks were not simply pointless but if worn incorrectly were a health threat, that the lockdowns were a disaster and did nothing to stop the spread of COVID. Only in the past year have some of our so-called experts in the health field have begun to recognize these facts.
Your help allows me to do this kind of intelligent analysis. I take no advertising or sponsors, so my reporting isn't influenced by donations by established space or drug companies. Instead, I rely entirely on donations and subscriptions from my readers, which gives me the freedom to write what I think, unencumbered by outside influences.
Please consider supporting my work here at Behind the Black.
You can support me either by giving a one-time contribution or a regular subscription. There are five ways of doing so:
1. Zelle: This is the only internet method that charges no fees. All you have to do is use the Zelle link at your internet bank and give my name and email address (zimmerman at nasw dot org). What you donate is what I get.
2. Patreon: Go to my website there and pick one of five monthly subscription amounts, or by making a one-time donation.
3. A Paypal Donation:
5. Donate by check, payable to Robert Zimmerman and mailed to
Behind The Black
c/o Robert Zimmerman
P.O.Box 1262
Cortaro, AZ 85652
You can also support me by buying one of my books, as noted in the boxes interspersed throughout the webpage or shown in the menu above. And if you buy the books through the ebookit links, I get a larger cut and I get it sooner.
This is an outstanding development. Massive kudos for such out of the box thinking. I hope they are generous with their IP.
One can imagine additive-manufacturing bots that build entire satellites, space stations or spaceships, drawing their raw materials from a tanker, and working as a coordinated swarm. An orbiting factory could produce many different space vehicles at a high rate for very low cost! Or they could be specialized to build such things as heat shields… why take a heat shield to orbit when you can have one installed before you renter?
WOW !
Ray B., Issac A., as well as so many past and recent SciFi artists should have fun with this.
Not to mention the “resin” manufactures … as in “Fifth Element”.
Love it !!
In zero gee, blobs want to be spheres…I wish them all the best.
This looks very promising. I have resin printers in our Lab for experimenting with satellite bus designs. Keeping the resin in place in micro-gravity would be the hard part. UV solidified resin is straightforward. I have some. The future I coming faster than anyone wants to admit.
The full press release talks about extrusion, which would mean that the material is no longer liquid, at the extrusion point, and not as susceptible to the forces of surface tension. Done right, they will not form spherical blobs but will be able to retain their intended shapes.
When I was in college, my local student AIAA organization pondered NASA’s Getaway Special (GAS https://en.wikipedia.org/wiki/Getaway_Special ) offer, to test an inflatable antenna, which had similar shape-retention problems (again, the tendency to form a spherical shape no matter the intended shape). Eventually the group went for a different idea: test flame propagation in free fall (zero g).
One of the problems with being Earthbound is the experiences that we learn from. Thinking off the planet is difficult, as we learn to design with gravity and its effects in mind as well as the effects due to atmospheric pressure. We have some experience with vacuum chambers, which helps us overcome the latter bias in our thinking, but the former is difficult to overcome. We will have to learn a new way of thinking as we do more and more experiments in space.
I’ve done a lot of extrusion of different polymers for filament 3D printers. This is doable, just takes a longer nozzle to maintain shape as it hardens coming out. Maybe use a nozzle that is semi-transparent to UV. Just have to experiment with the parameters until you get it right. I assume they have a reservoir and are metering out with a gear pump? Although zero-gravity might cause problems with that? Maybe you have a preloaded barrel with single screw.
I’ve been pushing 3D printers in space at work for years, but never get any actual traction. Also, think of all the situations on Earth where a giant vacuum chamber is required and how expensive that is. Now imagine that space is an infinitely large and free vacuum chamber.
There is so much money to be made up there.
I’ll bet that the Japanese have a prototype machine up on ISS soon. I think their Kibo module has a Exposed Facility for checking out stuff like this. Probably a lot more development work needs to be on before spending a bunch of money on in-situ testing.
Just as SpaceX changed how people think rockets are supposed to work, maybe someday this process will become ubiquitous as well.