SpaceX barge damaged from fire after 1st stage landing

The drone barge used by SpaceX to successfully land a 1st stage during its October 11 launch was subsequently damaged by a fire on board during the return to port.

The exact series of events is unclear, but it is understood the booster leaked some of its residue RP-1 fuel, which flowed along the deck of the ASDS and pooled near the containers at the aft of the drone ship.

The booster then continued post-landing operations, designed to safe the booster ahead of crews boarding the ship to complete the safing process ahead of the trip back to port. At some point shortly after landing there was an ignition of the pooled RP-1, likely via the purging of the Triethylaluminum-Triethylborane (TEA-TEB) that is used as the first stage ignitor. This has to be purged as part of the safing procedures for allowing crew near the rocket. Fire hoses – staged on the deck of the ship – quickly doused the fire. However, the garage containing the robot – nicknamed “Roomba” or “OctaGrabber” (among other names) – was caught in the fire and damaged.

This was confirmed by the lack of the robot in view under the rocket during the ASDS’ return to Port.

It appears they are repairing the damages and that future barge landings will not be affected.

Vector signs deal to launch from Wallops

Capitalism in space: Vector has signed an agreement with the Mid-Atlantic Regional Spaceport on Wallops Island, Virginia to do commercial launches of its smallsat rocket there.

Vector Space Systems officials and Virginia Secretary of Transportation Aubrey Layne announced during a demonstration of the Vector-R launch vehicle at Launch Pad 0-B on Wallops Island that Vector has contracted to conduct three commercial orbital missions in the next two years from the Wallops spaceport, with an option for five additional launches.

Vector still needs to complete its test program, as its Vector-R rocket has not yet reached orbit.

Blue Origin successfully completes first test of BE-4 rocket engine

Capitalism in space: Blue Origin has successfully conducted the first static fire test of its BE-4 rocket engine.

The test was six seconds long. The company has not released any further details, other than to say it was a success. This not only puts them closer to building their New Glenn rocket, it increases the chances that ULA will choose this engine for its Vulcan rocket.

Iridium switches two upcoming launches to reused Falcon 9 first stages

Capitalism in space: Iridium has revised its launch agreements for two upcoming launches using the Falcon 9 rocket to have both use previously flown first stages.

While the article provides a lot of good background on SpaceX’s increasing sales of reused first stages, including the fact that 20% of SpaceX’s launches this year might end up using re-used first stages, an amazing number consider this is also the first year they are doing so, this quote from the article however is even more astonishing:

Importantly for Iridium, and for the launch market as a whole, Iridium revealed in its announcement that the cost of insuring the Iridium NEXT-4 and -5 missions did not change with the switch to flight-proven boosters. “Iridium confirmed with its insurers that there is no increase in premium for the launch program as a result of the use of flight-proven Falcon 9 rockets, further supporting Iridium’s conclusion that the risk profile is unchanged,” noted the release.

Overall, this is an excellent sign that the all-important insurance market element of spaceflight continues to see no increased risk with launching atop flight-proven boosters.

One of my sources close to SpaceX says that the company will likely not fly these reused first stages intact more than twice, but will still salvage the engines for additional reuses. Considering the engines are the most expensive component, this makes great sense. Even if SpaceX doesn’t fly a first stage intact, it has developed an efficient and effective method for recovering the engines for reuse.

Higher insurance rates for Proton threaten its market viability

Capitalism in space: Because the insurance industry is presently charging significantly more to insure a Proton launch than it charges for Falcon 9 or Ariane 5, the Russian share of the launch market is threatened.

Insurance premiums for launches of International Launch Services’ Russian Proton rocket, which satellite operators and insurers say is a necessary third leg for the commercial market — the SpaceX Falcon 9 and the ArianeGroup Ariane 5 being the other two — total about 12% of the insured value. That compares with 3-4% for Ariane 5 and 4-5% for the Falcon 9.

In dollar terms, that means that ILS customers seeking a $200 million policy covering the the value of the satellite, the launch and the satellite’s first year in orbit, would pay a $24 million premium. The same customer launching the same satellite on Falcon 9 or the Ariane 5 would pay no more than $10 million, and possibly less.

The industry cites the quality control problems experienced by the entire Russian space industry, and Proton in particular, in the past decade for this differential. They say they expect these rates to fall if Proton continues its string of successful launches, now totaling 12 in a row.

The article also includes an interesting interview with Kirk Pysher, the head of International Launch Services (ILS), which handles the commercial launches of Proton for Russia. He mentions the possibility that Russia will self-insure so private customers will no longer have bear the cost of these higher rates, thus making ILS more competitive with SpaceX and ArianeGroup.

I think there is another unstated reason why the insurance company is charging more. In the past five years Russia consolidated its entire aerospace industry into a single corporation, Roscosmos, run by the government. I suspect that insurers do not trust this set-up for being the best vehicle for achieving efficiency and good quality control, and that is why they are still taking a wait-and-see attitude on whether Russia has gotten a handle on the quality control issues that caused so many failures in recent years.

Bigelow and ULA propose lunar station

Capitalism in space: Bigelow, builders of expandable space station modules, and ULA, building of rockets, have jointly proposed building an inexpensive lunar space station for NASA, to be launched by 2022.

The announcement build upon existing work between the two companies to study launching B330 modules, originally on the Atlas 5, Bigelow Aerospace President Robert Bigelow said in an Oct. 17 interview. He said his company decided to shift to the Vulcan vehicle and then build upon its capabilities, such as the ACES upper stage that is intended to also serve as a refuelable space tug. “There is synchronicity between what ULA has in the way of capabilities and what we’re doing,” Bigelow said. “We decided to collaborate and prepare a proposal that the White House and NASA could accept as part of an overall space plan.”

Bigelow emphasized he saw this proposal as a public-private partnership. He estimated NASA’s share of the costs to be $2.3 billion, in addition to the “hundreds of millions” being spent by both Bigelow Aerospace and ULA. “It’s executable within four years of receiving funding and NASA giving us the word,” he said.

The lunar depot would be available for both NASA and commercial uses, according to Bigelow. It could be visited by NASA Orion spacecraft launched by the Space Launch System, but he said it’s possible other spacecraft, like a version of SpaceX’s Dragon spacecraft, could also provide transportation to and from the facility.

Bigelow also went out of his way to say that this proposal was not meant to replace NASA’s proposed Deep Space Gateway, also a lunar space station, but as a quicker and cheaper supplement that could be launched and put into service while the gateway was being built.

In other words, Bigelow wishes to be to the Deep Space Gateway what SpaceX has been to SLS/Orion, the real thing while Congress continues to pour money into a parallel boondoggle that never goes anywhere.

Japanese metal manufacturer faked specifications to hundreds of companies

Holy moly! Kobe Steel, a major Japanese supplier of steel and other metals worldwide, has admitted that it faked the specifications to metals shipped to hundreds of companies over the past decade.

Last week, Kobe Steel admitted that staff fudged reports on the strength and durability of products requested by its clients—including those from the airline industry, cars, space rockets, and Japan’s bullet trains. The company estimated that four percent of aluminum and copper products shipped from September 2016 to August 2017 were falsely labelled, Automotive News reported.

But on Friday, the company’s CEO, Hiroya Kawasaki, revealed the scandal has impacted about 500 companies—doubling the initial count—and now includes steel products, too. The practice of falsely labeling data to meet customer’s specifications could date back more than 10 years, according to the Financial Times.

For rockets the concern is less serious as they generally are not built for a long lifespan, but for airplanes and cars this news could be devastating, requiring major rebuilds on many operating vehicles.

Highlights from Elon Musk’s Reddit session yesterday

Link here. Musk focused a lot on the technical engineering stuff that the geeks love. The take-away is that development is proceeding on the big rocket that will make the Falcon Heavy seem small, and that they are definitely incorporating the idea of point-to-point Earth transportation into its design.

Let me add that Musk needs to come up with a usable name for his big new rocket. A name that includes an obscenity, as it does now, is not good marketing. And if it is, then we are closer to the coming dark age than I can possibly imagine.

Scaled Composites flies experimental plane for mystery customer

Scaled Composites earlier this week completed the first maiden flight of a new experimental plane, the Model 401, for an unnamed customer.

Details of the first flight are sketchy, though Scaled posted a video on Facebook showing the takeoff of Vehicle Number 1. The Model 401 prototypes have an identical outer design with a 38-ft (11.6 m) wingspan and identical performance characteristics. Lightweight construction allows for an empty weight of 4,000 lb (1,814 kg) and a takeoff weight of 8,000 lb (3,628 kg).

The Model 401 uses a single Pratt & Whitney JTD-15D-5D engine punching 3,045 lb of thrust. This provides for a speed of Mach 0.6 (456 mph, 735 km/h) and a service ceiling of 30,000 ft (10,000 m) with a flight endurance of three hours.

Two of these have been built, so far. The picture of the plane at the link suggests it is stealth designed so that radar will have trouble detecting it. The specifications above suggest to me that it is possibly a military training plane. I would welcome the speculations of my many aviation readers

Motor for ArianeGroup’s next generation rockets ready for testing

Capitalism in space: The first full scale solid rocket motor for ArianeGroup’s next generation rockets, the Ariane 6 and the Vega-C, is now ready for testing.

The P120C is the largest solid-propellant rocket motor ever built in one segment. Each P120C will hold over 140 tonnes of propellant in a carbon fibre casing almost 11.5 m long and about 3.4 m in diameter. It is derived from Vega’s current first stage motor, the P80, which holds 88 tonnes of propellant.

The design builds on existing expertise and lessons learned with Vega’s P80, and it increases Vega performance with Vega-C. Two or four P120Cs will be strapped onto Ariane 6 as boosters for liftoff.

The use of this solid rocket on both the upgraded Vega-C and the larger Ariane 6 illustrates how the privately controlled ArianeGroup is trying to reduce costs. In the past, Arianespace would have had different companies within the ESA build different solid rockets for Vega-C and Ariane 6 in order to distribute the work to different member countries, even though having two different development contracts would have increased costs.

Mysterious SpaceX launch scheduled for November 10

Capitalism in space: SpaceX has a launch scheduled for November 10 in which nothing is known about its payload.

The mystery payload is intriguing, but the article revealed something more significant: This launch, set for November 10, will take place on launchpad 39-A, which means that the first Falcon Heavy launch cannot occur until January 10, at the earliest. According to SpaceX, they will need sixty days to reconfigure that launchpad to the Falcon Heavy after they switch launches back to launchpad 40. That reconfiguration thus cannot begin until after the November 10 launch.

ULA’s Atlas 5 successfully launches surveillance satellite

Capitalism in space: ULA today successfully launched a reconnaissance satellite using its Atlas 5 rocket.

This was ULA’s seventh launch for the year, putting them behind the launch rate since the company’s formation of about a dozen launches per year. At the moment the seven launches matches 2008, the year with the fewest launches. With only two launches listed for the rest of the year, 2017 could be the first time since 2010 that ULA has not reached double digits in launches.

Whether this drop represents a long term drop in business is unclear. The company is definitely under price pressure from SpaceX and others, but that pressure had not significantly reduced their launch rate in the past four years. It will take a few more years to see.

Morgan Stanley analysts see SpaceX value growing to $50 billion

Capitalism in space: A report from Morgan Stanley on Friday said that the value of SpaceX could grow to $50 billion, more than doubling its present value, if it successfully launches its proposed broadband satellite constellation.

I like this quote from the article:

Reducing the cost to launch a satellite to about $60 million, from the $200 million that United Launch Alliance charged through most of the last decade, was a monumental breakthrough. SpaceX is trying to reduce its cost to $5 million per mission, and Morgan Stanley says the launch business “generates limited operating income.”

As they say, the proof is in the pudding, and you might say that SpaceX in the past five years has launched a lot of pudding.

Blue Origin considering military certification for New Glenn

Capitlism in space: Blue Origin is in discussions with military and national security officials in order to find out what the company must do to get its New Glenn rocket, presently under development, certified to bid on military launches.

Only a few days ago I speculated that Blue Origin might have a chance to bid on the Air Force’s new request for proposals for launches after 2022. This story confirms that they are thinking the same thing.

Trump appoints private sector businessman to head NOAA

President Trump today nominated Barry Myers, the head of the private company AccuWeather, to be chief of NOAA.

This pick will likely accelerate the shift at NOAA from government-built weather satellites to buying the product from the private sector, a shift that NOAA has strongly resisted so far. The article above illustrates that resistance, as it immediately gives space to the naysayers.

But some scientists worry that Myers’ ties to AccuWeather could present conflicts of interest, and note that Myers has no direct experience with the agency’s broader research portfolio, which includes the climate, oceans and fisheries. “I think the science community has real cause for concern,” says Andrew Rosenberg, head of the Center for Science and Democracy at the Union of Concerned Scientists in Cambridge, Massachusetts.

Rosenberg notes that Myers was an early proponent of carving out a larger role for the private sector in providing weather services. And in 2005, while Myers served as executive vice president and general counsel, AccuWeather lobbied for legislation to prevent the National Weather Service from competing with private firms in providing products including basic weather forecasting. “Is he going to recuse himself from decisions which might potentially be of interest to his company down the road?” asks Rosenberg.

I am not surprised that the Union of Concerned Scientists opposes this shift. They have been a big government, centralized-control advocate for decades. The simple fact is, however, that a lot of money is made predicting the weather. There is no reason the government should be paying for these satellites and providing this service free. If the government didn’t do it, the private weather companies like AccuWeather and the Weather Channel would quickly take over, because — like television networks and communications companies — they need the satellites for their businesses.

Would the data be as available for scientists doing climate research? Maybe in the beginning the private companies would be reluctant to release what to them is proprietary data. As more competing companies got their satellites launched, however, the competition would force them all to make their data available for research, and researchers would end up with more data, not less.

SpaceX launches another satellite, recovers 1st stage

Capitalism in space: SpaceX today has just successfully launched a commercial satellite, using a previously flown first stage, which it was able to successfully land and recover for the second time. I can’t wait for the first time they fly one of these first stages for the third time.

This was SpaceX’s 15th launch for the year, which ties them with the Russians for most launches so far in 2017. It also puts them one short of doubling their previous yearly launch record of 8, and also puts them only one behind the record for most launches by a U.S. company since 1986 (ULA launched 16 times in 2009).

Air Force shifting to commercial space products

In order to save money and speed development, the Air Force is shifting its policy from building all its own space products to buying them from commercial companies.

The desire to leverage more commercial technology came after the Army concluded that a pre-planned modernization path would have taken until 2032 to complete, and ultimately would have cost more than desired, James Mingus, director of the Army’s Mission Command Center of Excellence, said Oct. 10 at the Association of the United States Army conference here. “We are going to halt programs that are not sufficiently, or cannot be sufficiently remedied; we are going to fix those programs we need to be able to “fight tonight,” and then we are going to pivot to an ‘adapt and buy’ approach,” he said.

Being able to “fight tonight” means maintaining the necessary telecommunications infrastructure to engage in combat at a moment’s notice. Beyond keeping that capability steady, the Army wants to apply commercial solutions, which Mingus said “probably meet the majority” of the Army’s needs.

This process began when SpaceX forced the Air Force to open up its launch bids to competition. It has continued as commercial space has shown itself to be fast and innovative and capable of meeting the Air Force’s needs quickly and cheaply. It has probably been accelerated again by the Trump administration itself. In the end, by trusting private enterprise to provide the Air Force what it needs, the country’s economy will grow, and it will do so efficiently, while the government will save money and get what it needs, sooner.

NanoRacks and Moon Express team up for lunar missions

Capitalism in space: The private space company Moon Express has signed an agreement with NanoRacks to help manage its planned lunar commercial missions.

Under the agreement, NanoRacks, a company best known for transporting satellites and other payloads to the International Space Station, will handle sales, marketing and technical support for payloads that will fly on Moon Express’ series of lunar lander missions, starting in early 2018. “The primary goal of our alliance with NanoRacks is to ensure a great customer experience,” said Bob Richards, founder and chief executive of Moon Express, in a statement. “Our companies share a culture of customer focus, and together we will be able to provide end to end support from payload concept to mission operations.”

NanoRacks does similar work for researchers and cubesat manufacturers who want access to ISS. They act as the go-between, bundling the different projects and arranging them with NASA.

Private company to build its own ISS airlock

Capitalism in space: The private company NanoRacks has raised the funds necessary to build its own ISS airlock and install it in 2019.

“The reason we want our own airlock is this airlock is going to be five times bigger than the current airlock, and it’s going to be far more commercial,” Manber said in a Sept. 27 presentation at the International Astronautical Congress in Adelaide, Australia. In addition to satellite deployments and experiments, he said the module will be commercial “real estate” on the station, with the ability to mount payloads on its exterior. “It’s getting us more into the real estate business and space station operations,” he said.

Manber said the module was on track to launch in 2019, carried to the station in the trunk of a SpaceX Dragon cargo resupply spacecraft. A formal manifesting of the payload on a resupply flight is now being finalized, he said, while the airlock itself is being manufactured.

What this suggests to me is that ISS might not go away in 2024, but instead slowly shift to private ownership and operation, all for profit. This deal appears to lay the groundwork for this shift.

Air Force releases request for launch proposals

Capitalism in space: The Air Force has released a new request for proposals for providing launch services after 2022.

The Air Force has released a request for proposal for its next iteration of the Evolved Expendable Launch Vehicle, known as EELV, to be used on space lift such as the Atlas V, Delta IV, and Falcon 9 rocket systems. The service said Thursday it plans to award “at least three agreements” for prototype development as part of its Launch Services Agreement strategy.

The news comes amid the Air Force’s attempt to move away from its use of Russian-made RD-180 engines.

Though I doubt Blue Origin will have launched enough to get certified by the Air Force when the contracts are awarded in 2020, expect them to demand a pie of the action soon thereafter.

Stratollite completes five day balloon test flight

Capitalism in space: World View’s first test flight of its stratollite high altitude balloon out of its Tucson launch site has successfully achieved a five day mission.

The vehicle hovered between 55,000 and 75,000 feet, while successfully testing out equipment designed to steer the balloon and keep it relatively stable at the same spot. Onboard were a 50.6-megapixel Canon EOS 5DS camera to do Earth observations, as well as communications equipment from the US military’s Southern Command. The military is interested in using the stratollite to look for human and drug trafficking, as well as maritime piracy.

World View says it’s going to bring down the stratollite sometime today, after hitting all of its critical milestones. “This is an enormous leap in our development program and we are certain the stratollite is going to forge a new path in how we observe, react to and collect data about our planet,” Jane Poynter, CEO of World View, said in a statement.

It is pretty clear that World View has shifted its focus from high altitude tourist flights in a balloon to high altitude reconnaissance and research flights, suggesting that they found the customer demand for the tourist flights at $75,000 each to be weak.

TeamIndus still searching for funds for Google Lunar X-Prize mission

Capitalism in space: TeamIndus, one of the five finalists in the Google Lunar X-Prize mission, is still searching for the funds it needs to pay for its launch.

Bengaluru-based aerospace start-up TeamIndus is scouting for funds and sponsors to build a spacecraft with a rover for landing and exploring the lunar surface. “The total budget of the moon mission is about Rs 450 crore, out of which we have raised more than half (Rs 225 crore) and have spent. We’re trying to accumulate the rest through sponsors and others interested in this mission,” TeamIndus Fleet Commander Rahul Narayan told reporters here on Thursday.

They have a contract to launch on India’s PSLV rocket, but have been trying to raise the funds needed to pay for it now for months. In July they had raised half the needed funds. Though this article says they have raised more than half (in Indian money: Rs 225 crore), that number remains half of the total budget listed (Rs 450 crore). From this it appears they have not yet found any additional sponsorship.

MDA becomes Maxar

Capitalism in space: The space company MDA has acquired DigitalGlobe and reorganized itself under the new name Maxar Technologies.

The acquisition and name change appears to be part of a strategy to make this long time Canadian company an international company able to do U.S. military missions.

MDA undertook a major corporate reorganization in May 2016 as part of its “U.S. Access Plan” strategy, including the appointment of Mr. Lance and the formation of SSL MDA Holdings, Inc., with its headquarters in San Francisco, which manages and controls all of the Company’s operations across Canada, the U.S. and internationally. This process was completed under the guidance and approval of the U.S. Department of Defense, whereby SSL MDA Holdings operates under a Security Control Agreement. This structure allows the Company to pursue and execute U.S. government programs that require security clearances.

Maxar’s SSL division is the one building a satellite servicing mission for DARPA, and has been sued (unsuccessfully) by Orbital ATK for getting favorable treatment by the government, including federal monies, even though it is a foreign company. This reorganization apparently is aimed at eliminating Maxar’s foreign status in the U.S.

The name change also succeeds in making the company more marketable. MDA, which stands for MacDonald, Dettwiler and Associates Ltd, always sounded like an accountant firm. Maxar is much better.

ArianeGroup struggles with the concept of reusability

Capitalism in space: ArianeGroup, the company building ESA’s next generation rocket Ariane 6, is debating when and if it should introduce reusability into its design.

[Patrick Bonguet, head of the Ariane 6 program,] said ArianeGroup is studying reusability with Prometheus “in order to be sure to take the right path at the right moment.” Those efforts are mostly to prevent Europe from being caught flat-footed in the wake of other reusable launch systems, namely from SpaceX and now also Blue Origin.

Reusability is far from a primary focus, however. “We still have not understood, would we save money by reusing? At least with our launch rate?” he asked. “We hope to launch 12 times a year. If we reuse 12 times, that means we only manufacture one time per year. It is difficult for us to have that.”

Bonguet said reusability would essentially erase the production efficiencies ArianeGroup is striving for, starving the Ariane 6 industrial base of the work upon which it relies. A smaller tip-toe into reusability could come through salvaging Ariane 6’s payload fairings. Swiss manufacturer Ruag Space is developing reusable fairings, which Bonguet said are of interest to ArianeGroup.

I guarantee that by the mid-2020s they will entirely be “caught flat-footed” if they have not begun by then the use of reusable rockets.

First Flight

The last part in Doug Messier’s series on the commercial aviation/space history, First Flight, is now available.

Messier brings his history of Virgin Galactic up to the present, and then compares their efforts to build a reusable suborbital spacecraft with that of Blue Origin and its New Shepard design. For Virgin Galactic, the comparison does not reflect well upon them. While fourteen years have passed since the company began its so far unsuccessful effort to reach suborbital space, Blue Origin has already done it multiple times, with a reusable ship. And it took Blue Origin about half the time to make that happen.

Sierra Nevada and Canada sign agreement for using Dream Chaser

Capitalism in space: Sierra Nevada has signed an agreement with the Canadian Space Agency (CSA) to study ways in which Canada might utilize the company’s reusable Dream Chaser spacecraft.

This agreement is very preliminary, with no apparent specific plans announced nor any exchange of money. It is however another signal of the strong interest that foreign governments have in buying time on Dream Chaser, once it is operational.

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