Tag: engineering

Recovered Falcon 9 first stage prepped for launch

8:53 am

The competition heats up: SpaceX on Tuesday revealed that last week it has completed the standard static fire testing of the recovered Falcon 9 first stage that it plans to relaunch in March.

A March launch would mean an 11-month turnaround, which is far from optimal, but understandable for the first time. SpaceX’s founder and chief executive, Elon Musk, has acknowledged the company must do better in the future if resuable flight is to become economically viable. He says the next—and likely final—iteration of the Falcon 9 rocket will be optimized for reuse. “Block 5 is the final upgrade of the Falcon architecture,” he tweeted earlier this year. “Significantly improves performance & ease of reusability. Flies end of year.”

It now seems likely that SpaceX will fly the landed boosters it currently has, at most once or twice, before retiring them, instead of multiple times. Although the company hasn’t elaborated on the problems with the engines, booster structure, or composite materials that have shown wear and tear after their orbital launches and returns, Musk is confident that changes to the Block 5 version of the rocket will solve the problem. “I think the F9 boosters could be used almost indefinitely, so long as there is scheduled maintenance and careful inspections,” he has said.

In other words, SpaceX has had — for the first time in history — the opportunity to inspect a number of used first stage rockets, and that precious knowledge is making it possible for them to upgrade the stage design to make future stages more hardy. In fact, those future stages won’t be stages, but reusable vessels that SpaceX could even name if it wished.

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Plotting the interstellar path to Proxima Centauri

8:40 am

Scientists have calculated the slingshot route that Breakthrough Starshot’s tiny interstellar spacecraft should take in order to reach Proxima Centauri while also gathering the maximum scientific data while zipping past the binary stars of Alpha Centauri.

The solution is for the probe’s sail to be redeployed upon arrival so that the spacecraft would be optimally decelerated by the incoming radiation from the stars in the Alpha Centauri system. René Heller, an astrophysicist working on preparations for the upcoming Exoplanet mission PLATO, found a congenial spirit in IT specialist Michael Hippke, who set up the computer simulations. The two scientists based their calculations on a space probe weighing less than 100 grams in total, which is mounted to a 100,000-square-metre sail, equivalent to the area of 14 soccer fields. During the approach to Alpha Centauri, the braking force would increase. The stronger the braking force, the more effectively the spacecraft’s speed can be reduced upon arrival. Vice versa, the same physics could be used to accelerate the sail at departure from the solar system, using the sun as a photon cannon.

The tiny spacecraft would first need to approach the star Alpha Centauri A as close as around four million kilometres, corresponding to five stellar radii, at a maximum speed of 13,800 kilometres per second (4.6 per cent of the speed of light). At even higher speeds, the probe would simply overshoot the star.

While most of this is hardly revolutionary, this is still the first time anyone has done the hard math based upon a real mission concept.

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SpaceX to double leased space at Los Angeles port

10:16 pm

The competition heats up: SpaceX has requested a doubling of its leased space the port of Los Angeles in order to facilitate the return of first stages launched from Vandenberg.

The Board of Harbor Commissioners will vote at its Thursday morning meeting on a deal to enlarge Space Exploration Technologies Corp.’s footprint at San Pedro’s outer harbor. The company hopes to lease 4.6 acres of land and water area along Berths 51 to 53 for $23,735 a month, plus insurance and any incidental costs.

In addition to extra space, the lease agreement allows the company to have berthing rights, install a chain-link fence around the property, build a concrete rocket-support pedestal, and add an office trailer, guard shack and portable restrooms, according to a staff report prepared for the commission.

According to the article, the increased space is needed because of the company’s plans to launch every two weeks from its pads at Kennedy and Vandenberg.

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U.S. 2020 Mars rover faces delays

9:26 pm

A new inspector general report has pinpointed a number of issues that could cause a delay in the 2020 launch of the next American Mars rover mission.

The biggest risk to the mission, according to NASA OIG, is the sampling system that will be used to collect and store samples of Martian rock and soil that a future mission will gather for return to Earth. That system, an essential part of the mission, has several key technologies that are less mature than planned at this phase of the mission’s development. “The immaturity of the critical technologies related to the Sampling System is concerning because, according to Mars 2020 Project managers, the Sampling System is the rover’s most complex new development component with delays likely to eat into the Project’s schedule reserve and, in the worst case scenario, could delay launch,” OIG stated.

I find it puzzling that the sampling system is an issue. This rover is essentially based on Curiosity, which has very sophisticated equipment for grabbing and even storing samples for periods of time. I don’t understand why such systems could not be quickly revised for future retrieval.

Nonetheless, there are other problems however.

Two instruments on the Mars 2020 mission have also suffered problems. One, called MOXIE, is designed to test the ability to generate oxygen on Mars, saw its estimated increase by more than 50 percent during its development. NASA has taken steps to reduce some of that cost growth by eliminating development of an engineering model and skipping further design improvements in one element of MOXIE.

Another instrument designed to study atmospheric conditions on Mars, MEDA, has suffered delays because of a “financial reorganization” by its developer, Spain’s National Institute for Aerospace Technology. OIG concluded in its report that MEDA is unlikely to be ready for delivery to NASA in April 2018, as currently scheduled. That could require adding MEDA to the rover later in the overall assembly process, or flying the mission without the instrument.

One of the reasons the Obama administration decided to make this 2020 rover mission a reboot of Curiosity was to save cost and development time. Thus, it does not speak well for NASA’s planetary program that they are having these problems.

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Japanese experiment to remove space junk fails

7:22 pm

A Japanese experiment designed to test technology for removing space junk and flown on that country’s most recent cargo ship to ISS has failed to deploy its tether as planned.

The system, designed by the Japanese space agency (JAXA) and a fishing net company, should have unfurled a 700-meter (2,300 ft) tether from a space station resupply vehicle that was returning to Earth. According to JAXA scientists, however, the system appears to have faltered.

This only adds another technical failure to a string of technical failures by Japanese spacecraft. And even though the cargo ship operated as planned, its launch was delayed when engineers discovered a leak during testing. Overall, it increasingly appears that Japan’s space program has the same kind of quality control problems as Russia.

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India to launch spare GPS satellite because of single satellite failure

8:42 am

Because of the failure of the atomic clocks on one of its GPS satellites have failed, India now plans to launch one of their spare satellites to increase the system’s redundancy.

The article does not say whether they will make any changes to the clocks on the spare satellite, which are the same as the failed clocks on the Indian satellite and were all built by the same European company that built the clocks on Europe’s Galileo GPS satellites that are also failing.

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Next Falcon 9 launch delayed as SpaceX rearranges manifest

8:13 am

Because the launchpad at Kennedy is not quite ready for the planned February 3 launch of a commercial satellite, SpaceX has rearranged its launch manifest to switch that launch with the next Dragon mission to ISS, essentially delaying their next launch by two weeks.

With [launchpad] 39A still not ready to debut in its new role with SpaceX, the first mission set to launch from this pad – the Falcon 9 launch with EchoStar 23 – was pushed to the right a number of times. Although 39A is very close to being ready to conduct launches, EchoStar 23’s launch date was deemed to be too close to the mid-February target for the CRS-10 Dragon mission.

SpaceX and NASA discussed the situation on Friday night, before deciding it would be prudent to place EchoStar 23’s launch after CRS-10, allowing engineers to finalize modification and checkout work on the famous pad and simultaneously avoid a potential delay to the important Dragon mission to the Station.

The real problem here is that SpaceX had planned to have two working launchpads by this time, but doesn’t because their first pad was damaged in the September 1 Falcon 9 launchpad explosion. The consequences is that, for at least the next month, they will not be able to set a pace of a launch every two weeks.

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Soyuz launches successfully from French Guiana

8:53 am

A Russian Soyuz rocket, built for Arianespace and launched from French Guiana, successfully placed a commercial satellite in geosynchronous orbit on Friday.

The launch has some significance. First, it was the first time a Soyuz rocket placed a payload into geosynchronous orbit. Second, the payload was the first satellite built by a German company in more than 25 years

Finally, and most important, it demonstrated that at least one configuration of the Soyuz rocket is still operational as Russia investigates the corrupt practices at the company that has been building upper stage engines for both its Soyuz and Proton rockets.

Update: Russia has revealed that this on-going investigation will now delay the next Proton rocket launch for 3.5 months. This means that launch will occur sometime in May, and will occur just weeks short of a full year after the last Proton launch on June 9, 2016.

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Making a Linux laptop

3:22 pm

Yesterday while I was sitting at my desk working on my Linux desktop computer, I got a phone call from someone from “Windows Technical Support.” The man on the line said to me, quite nicely, that they had noticed a problem with my computer and wanted to help me fix it.

I said, “You are talking about my Windows desktop computer, the one I am working right now, correct?”

The man said sweetly, “Yes, sir. That’s the computer we have seen a problem with.”

I answered sweetly, “I just want to be sure, so let me ask again. You are referring to the Windows computer in front of me, the one on my desk?”

He responded, “Yes sir. Could you press your start menu please and go to settings?”

Unfortunately, I had too much work to do, and couldn’t spend more time with him. I would have liked to have led him along for as long as possible, but simple didn’t have the time. Instead, I said, “Um, I can’t really go to my Windows settings because my desktop is a Linux computer, and has been for a decade. Have you heard of Linux?”

Instantly the phone went dead.

I tell this tale because it is only one more reason I abandoned Windows back in 2006. With Linux I have no viruses to worry about, and scammers like this can’t do me any harm.

Anyway, this post really isn’t about Windows scammers. Instead, I want to relate my experience this past week in setting up my first Linux laptop, following the step-by-step instructions provided by James Stephens and posted here on Behind the Black last year in the following series:
» Read more

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ISS twin study suggests weightlessness stresses the body in unexpected ways

9:21 am

The first preliminary results from NASA’s comparison of Scott Kelly, who spent 340 days on ISS, and his twin brother Mark, who did not, suggests that weightlessness stresses the body’s genetic system in ways not previously measured.

Preliminary results are in from NASA’s unprecedented twin study — a detailed probe of the genetic differences between astronaut Scott Kelly, who spent nearly a consecutive year in space, and his identical twin Mark. Measurements taken before, during and after Scott Kelly’s mission reveal changes in gene expression, DNA methylation and other biological markers that are likely attributable to his time in orbit.

From the lengths of the twins’ chromosomes to the microbiomes in their guts, “almost everyone is reporting that we see differences”, says Christopher Mason, a geneticist at Weill Cornell Medical College in New York City. He and other project scientists reported the early results on 26 January in Galveston, Texas, at a meeting of scientists working in NASA’s Human Research Program. “The data are so fresh that some of them are still coming off the sequencing machines,” Mason says.

It remains unclear at this point the medical consequences of these genetic changes. The data from this first experiment is still too preliminary, and it only involves looking at two people, a sample that is obviously too small. Nonetheless, it is a beginning, and of some significance.

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Fifty years ago today: the Apollo 1 launchpad fire

9:12 am

Link here.

Fifty years ago Friday, the first – but sadly not the last – fatal spaceflight accident struck NASA when a fire claimed the lives of Virgil “Gus” Grissom, Roger Chaffee, and Ed White during a training exercise at Launch Complex 34. The accident, a major setback for the struggling Apollo program, ushered in the first understanding of the “bad day” effects of schedule pressure for spaceflight and brought with it words and reminders that still echo today.

The article provides a very detailed and accurate look at the history and causes of the accident, as well as its consequences, which even today influence American space engineering.

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Jupiter’s Little Red Spot

9:24 am

Little Red Spot

Cool image time! The image on the right, cropped to show here, is focused in on Jupiter’s Little Red Spot, a storm that formed by the merger of three smaller storms about a decade ago. The cropped image comes from a wider view of Jupiter from Juno that is quite amazing.

Note that the Little Red Spot, while only a third the size the more well known Giant Red Spot, is still about the size of the Earth.

This storm is the third largest anticyclonic reddish oval on the planet, which Earth-based observers have tracked for the last 23 years. An anticyclone is a weather phenomenon with large-scale circulation of winds around a central region of high atmospheric pressure. They rotate clockwise in the northern hemisphere, and counterclockwise in the southern hemisphere. The Little Red Spot shows very little color, just a pale brown smudge in the center. The color is very similar to the surroundings, making it difficult to see as it blends in with the clouds nearby. Citizen scientists Gerald Eichstaedt and John Rogers processed the image and drafted the caption.

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UAE’S 2020 Mars mission still on schedule

8:59 am

The first Mars mission by the United Arab Emirates, dubbed Hope, is still be on schedule for its 2020 launch, according to the mission’s project manager.

Omran Sharaf said: “The mission has been on track so far. We’ve completed the PDR — Preliminary Design Review — and hopefully we’ll hold the CDR [Critical Design Review] soon.” His comments came during his presentation on ‘How Could the UAE Get to Mars?’ on the second and final day of the [Project Space] forum, held at Dubai World Trade Centre for the first time. Project Space is held under the patronage of Shaikh Hamdan Bin Mohammad Bin Rashid Al Maktoum, Crown Prince of Dubai. Shaikh Hamdan is the chairman of the Mohammad Bin Rashid Space Centre (MBRSC), organiser of Project Space.

During Wednesday’s talk on EMM, Sharaf added that “the system design has been completed … and we’re starting to work on the engineering models of the mission. So this is the current phase of the mission”.

Like most stories about space coming from the UAE, they spend more time listing the titles of the bigwigs running the project than providing much specific information about the project itself. I remain skeptical they can pull this off.

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Boeing unveils its spacesuit for Starliner missions

12:52 am

The competition heats up: Boeing today unveiled the streamlined but snazzy spacesuit it plans to use on its Starliner manned ferry flights to and from ISS.

This tidbit though I think illustrates the new mindset, to make things simpler and cheaper and more focused on their actual purpose.

Boeing’s suit, designed with the Massachusetts-based David Clark Co., weighs about 12 pounds, compared to 30 pounds for NASA’s orange suits formally called the Advanced Crew Escape Suit, or ACES. …The “get us home suit,” as Ferguson called it, couldn’t be used for a spacewalk. It’s intended to provide air and cooling to keep astronauts safe during launch and landings back on land, and during emergencies, like if a micrometeoroid strike caused a loss of cabin pressure.

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A Saturn moon makes waves

9:57 am

Daphnis makes waves

Cool image time! The image above, taken on January 16, 2017 during one of Cassini’s ring-grazing passes as it enters its last year at Saturn, has been reduced and cropped to post here. It shows clearly the waves caused by the gravity of the moon Daphnis as its travels within a gap in the rings of Saturn.

Daphnis (5 miles or 8 kilometers across) orbits within the 42-kilometer (26-mile) wide Keeler Gap. Cassini’s viewing angle causes the gap to appear narrower than it actually is, due to foreshorteneing. The little moon’s gravity raises waves in the edges of the gap in both the horizontal and vertical directions.

The image also shows many details about Daphnis itself, including a ridge at its equator that is thought to be an accumulation of material gathered from the rings.

The strangeness of Saturn’s rings is well illustrated here. Though made up of many solid particles, as a group the rings act almost like liquid. Note for example the ring on the far side of Daphnis. Its edge gets pulled out slightly as the moon goes by, but then the gravity of the rest of the ring pulls it back.

The universe is a wonderful place, as it is. No need to make up stuff (such as faces on Mars or fake civilizations on the Moon), as our imagination is probably insufficient to match the weirdness that is really out there.

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Google Lunar X-Prize finalists named

9:03 am

The competition heats up: The five finalists for the Google Lunar X-Prize have now been set.

Five teams remain in the running: Israel’s SpaceIL, Florida-based Moon Express, an international team known as Synergy Moon, India’s Team Indus and Japan’s Hakuto.

SpaceIL plans to fly on a SpaceX Falcon 9 rocket, which recently returned to flight following a launch pad accident. Team Indus and Hakuto will share a ride on an Indian PSLV launcher. Moon Express is banking on a launch from startup Rocket Lab, which is developing a small rocket called Electron. Whether it wins the XPrize or not, Moon Express is building a business to provide lunar transportation and services, such as research and mineral extraction, Chief Executive Bob Richards said in an interview. Synergy Moon is counting on one of its partners, Mojave, Calif.-based Interorbital Systems, for its launch aboard a new rocket known as Neptune.

To win, one of these teams must fly its mission before the end of 2017.

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Newly discovered quality control problems ground Russia’s Proton

8:52 am

Confirmed: As a result of its investigation into the problems during a June 9, 2016 launch, Roscosmos has now grounded its Proton rocket for at least the next six months due to the discovery of systemic quality control problems throughout the entire Proton construction process.

On January 23, the Kazakh-based division of the Interfax news agency reported the likelihood of an unusually lengthy delay with Proton missions, which could last several months. A day later, the Kommersant newspaper reported that a recent firing test had revealed technical problems with RD-0210 and RD-0212 engines, which propel the second and third stage of the Proton rocket respectively. The failure of the engine was reportedly traced to illegal replacement of precious heat-resistant alloys within the engine’s components with less expensive but failure-prone materials. The report in the Kommersant echoed the results of the investigation into the 2015 Proton failure, which found that low-quality material in the turbo-pump shaft of the engine had led to the accident.

On Jan. 20, 2017, Head of Roskosmos Igor Komarov chaired a meeting of the top managers at the Voronezh Mechanical Plant, VMZ, which manufactures rocket engines, including those used on the third stage of the Soyuz rocket and on the second and third stages of Proton. The high-profile meeting followed a decision to return already manufactured RD-0110 engines from Soyuz rockets back to Voronezh, after such an engine had been suspected as the culprit in the loss of the Progress MS-04 cargo ship on Dec. 1, 2016, as it ascended to orbit onboard a Soyuz-U rocket. [emphasis mine]

The worst part of this story, from an American perspective, is that it might result in a complete grounding of Russia’s entire rocket fleet, since some of these issues involve the Soyuz rocket as well. All manned flights to ISS will stop, which might force us to abandon it for a time.

Read the article. It suggests that Russia’s space industry is now in big big trouble.

Update: The Russians are replacing the entire Soyuz capsule that they had planned to use for the March manned mission to ISS.

“Spaceship No. 734 may be replaced by spacecraft No. 735 over a leak in the descent module [of the 734th space vehicle]. This is not yet known for sure. The spacecraft will be returned for a check,” the source said.

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Japan launches first military satellite

9:04 am

The competition heats up: Japan today successfully launched its first military satellite.

Faced with an increased military challenge from China, even as the U.S. is becoming less willing to provide it military support, Japan has upped its military program significantly. This success is especially welcome, considering the string of engineering failures that Japan has experienced recently.

The Tuesday launch marks the successful resumption of a programme that was halted last year by an embarrassing mishap. The first of the three satellites, which was meant to go into space from Europe’s Space port in French Guiana, was crushed during a flight from Japan after a blue tarpaulin covering its transport box blocked valves meant to equalize the internal air pressure as the cargo aircraft descended. The accident damaged sensitive antennas, government sources told Reuters in July.

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Proton launch delayed again, possibly for months

10:56 pm

The first Russian Proton launch since June and presently scheduled for February 2nd could possibly be delayed again, possibly for months this time.

The launch of a Proton carrier rocket with the EchoStar-21 satellite could be postponed yet again, a source at Baikonur cosmodrome told Interfax on Monday. “Preparations continue for the launch of the Proton carrier rocket. However, given a combination of factors, a lengthy pause cannot be ruled out which may lead the launch to be postponed by several months,” the source said. It was reported that the Proton launch with the EchoStar-21 satellite was slated for February 2 but then postponed again by a week for non-technical reasons.

It is very unclear what is causing these repeated delays which has produced possibly the longest gap between Proton launches in quite awhile.

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Chinese lunar sample return mission set for November

10:06 am

The competition heats up: China has scheduled for November its next mission to the Moon, the first lunar sample return mission since the American Apollo manned missions and the first robotic sample return mission since the Soviets did it in 1976.

China has announced that its Chang’e-5 automated Moon surface sampling and return mission will launch in late November 2017. The 8.2-tonne probe will launch on a Long March 5 rocket from the Wenchang Satellite Launch Centre on Hainan island, and attempt the first lunar sample return since the Soviet Union’s Luna 24 mission in 1976.

The mission will be complex, with some of the key technologies and techniques involved will also be applicable for a Chinese Mars sample return mission, planned for around 2030, as well as future crewed journeys to the lunar surface. “The lunar probe is comprised of four parts: an orbiter, a return module, an ascender and a lander,” state media Xinhua quoted Ye Peijian, one of China’s leading aerospace experts, as saying.

Having soft-landed on the Moon and drilled for and collected samples, an ascent module will perform an automated docking with an orbiter in a lunar orbit 380,000 km away from Earth. The orbiter will then head on a trajectory for home, with the return module separating from the orbiter close to Earth and making a high speed atmospheric ‘skip’ reentry.

Without question the Chinese program is ramping up, and it is doing so in a very rational and pragmatic manner. It is also clear that they are carefully developing the technologies necessary to later launch manned missions to the Moon, which could also include sending their first space stations on lunar orbital missions.

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Bigelow proposes extending life of its ISS module beyond its two year demo

9:50 pm

Bigelow Aerospace is in negotiations with NASA to allow use on ISS of its demonstration inflatable BEAM module beyond its planned two year test mission.

BEAM is designed for a two-year mission on the ISS. The module is closed off from the rest of the station most of the time, with astronauts periodically entering BEAM to check the status of the module and instruments mounted inside.

NASA has previously indicated that it would dispose of BEAM at the end of its two-year mission, using the station’s robotic arm to detach the module and allow it to burn up in the atmosphere. There are no immediate plans, though, for use of the docking port where BEAM is installed after that two-year mission ends, opening the possibility for an extended mission.

Robert Bigelow has previously suggested there was commercial interest in the module. As a NASA press conference in April 2016 prior to the launch of BEAM, he said there were four different groups, both countries and companies, interested in flying experiments in BEAM. “We’re hoping that, maybe in half a year or something, we can get permission from NASA to accommodate these people in some way,” he said then.

It is typical NASA behavior to throw this module out after two years, rather than find a way to use it.

Posted from a hotel room in St. Louis, Missouri.

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India delays next launch of its largest rocket

6:44 am

India has delayed the next launch of its GSLV rocket from January to no earlier than March in order to conduct tests on the rocket.

This does not change the schedule for the next launch of their smaller PSLV rocket, which is still set for February and will launch a record of over a hundred satellites, most of which are smallsats.

Posted from Tucson Internationa Airport. I am heading to St. Louis today to give a lecture to the local chapter there of the AIAA.

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