An engineering analysis of the Falcon 9 first stage landing failure

Link here.

SpaceX founder and chief technology officer Elon Musk tweeted that “excess lateral velocity caused it [the booster] to tip over post landing.” In a later tweet that was subsequently withdrawn, Musk then indicated that “the issue was stiction in the biprop throttle valve, resulting in control system phase lag.” In this statement, Musk was referring to “stiction” — or static friction — in the valve controlling the throttling of the engine. The friction appears to have momentarily slowed the response of the engine, causing the control system to command more of an extreme reaction from the propulsion system than was required. As a result, the control system entered a form of hysteresis, a condition in which the control response lags behind changes in the effect causing it.

Despite the failure of the latest attempt, SpaceX will be encouraged by the landing accuracy of the Falcon 9 and the bigger-picture success of its guidance, navigation and control (GNC) system in bringing the booster back to the drone ship. The GNC also worked as designed during the prior landing attempt in January, which ended in the destruction of the vehicle following a hard touchdown on the edge of the platform.

Why SpaceX’s first stage failure is really a magnificent success

Yesterday SpaceX attempted for the second time to land the first stage of its Falcon 9 rocket on an unmanned barge in the Atlantic. They failed, spectacularly.

I however consider this attempt to be a magnificent success. I also think they could fail at achieving this vertical landing for the next twenty launches and still those failures would each be a magnificent success.

Why? How can an engineering failure like this really be considered an achievement? It is very simple. Even if SpaceX continues to fail in its effort to recover its Falcon 9 first stage and reuse it, the possibility that they might succeed — demonstrated time after time by the company with each launch — has struck terror in the hearts of every other aerospace launch company. Each landing attempt shows SpaceX’s commitment to lowering launch costs while developing cutting edge engineering capabilities. Each attempt shows the world that they are the world’s leading launch company.

The result? Every other launch company in the world, both old and new, are scrambling desperately to lower their own costs as well as improve their own engineering.
» Read more

Another successful Dragon/Falcon 9 launch

The competition heats up: SpaceX has successfully launched another Dragon freighter to ISS.

We await word on whether the first stage was able to successfully land vertically on a barge in the Atlantic.

Update: Musk reports that the first stage landed on the barge but “too hard for survival.” Expect some interesting video to follow. I have posted SpaceX’s video of the launch below the fold. Beginning at about 22:45, after first stage separation, you can see it maintain a vertical orientation as it begins its descent.
» Read more

Tank tests for launch abort rocket

The competition heats up: This week SpaceX conducted at Vandenberg a tank test of the booster rocket that will be used for its Dragon in-flight launch abort test later this year.

That they are doing these tank tests at Vandenberg is interesting. I would think the actual abort test would take place at Kennedy, where astronauts will be launched. Either the company is taking advantage of its second launchpad to save time while Kennedy is in use for Monday’s Dragon launch, or they will actually do this launch abort test out west. In truth the test can be done from Vandenberg. The flight path will be different, but the technical requirements will be essentially the same.

Note that this booster is for the in-flight launch abort flight, scheduled at this moment for July, not the launchpad abort test, scheduled at this moment for May 2.

Also, it is interesting to compare the pictures of SpaceX’s Vandenberg launchpad in this article with the pictures I took when I visited Vandenberg two weeks ago. Then, the pad was quiet, with no rocket visible (though it is likely that this booster stage was inside the building being prepared). Now it is quite busy.

SpaceX to try a first stage recovery again on April 13

The competition heats up: In its next launch on Monday, SpaceX will once again try to safely land its first stage on an ocean barge, allowing it to reuse that stage on later flights.

Monday afternoon is certainly going to be an exciting day for space cadets. First, at 4 pm (Eastern) the head of ULA will reveal the design of that company’s new rocket. Then, at 4:33 pm (Eastern), SpaceX will launch Dragon to ISS while attempting to return the first stage safely.

A photo tour of Vandenberg Air Force Base

Yesterday, as part of my visit to Vandenberg Air Force Base to give a space history lecture to the local section of the American Institute of Aeronautics and Astronautics, I was given a short tour of these west coast launch facilities. While Kennedy is used for launches that circle the equator, Vandenberg, with its southern-facing coast, launches rockets that head south over the ocean for a polar orbit.

We only had time to go inside one launchpad, where unfortunately I was not permitted to take pictures. However, the images I did get will give you a reasonable sense of the layout for this spaceport, which is increasingly becoming a spaceport for private launch companies like ULA and SpaceX. Though the bulk of business for both companies here might be military and government payloads, the future is still going to include a lot of private payloads. The images also help to highlight the differences between these two companies, as well as some past history, as one of these launchpads was once intended for the space shuttle, though never used for that purpose.
» Read more

Russia abandons super-rocket designed to compete with SLS

The competition heats up: Russia has decided to abandon an expensive attempt to build an SLS-like super-rocket and will instead focus on incremental development of its smaller but less costly Angara rocket.

Facing significant budgetary pressures, the Russian space agency, Roscosmos, has indefinitely postponed its ambitious effort to develop a super-heavy rocket to rival NASA’s next-generation Space Launch System, SLS. Instead, Russia will focus on radical upgrades of its brand-new but smaller Angara-5 rocket which had its inaugural flight in Dec. 2014, the agency’s Scientific and Technical Council, NTS, decided on Thursday, Mar. 12.

For Russia’s space industry, it appears that these budgetary pressures have been a blessing in disguise. Rather than waste billions on an inefficient rocket for which there is no commercial demand — as NASA is doing with SLS (under orders from a wasteful Congress) — they will instead work on further upgrades of Angara, much like SpaceX has done with its Falcon family of rockets. This will cost far less, is very efficient, and provides them a better chance to compete for commercial launches that can help pay for it all. And best of all, it offers them the least costly path to future interplanetary missions, which means they might actually be able to make those missions happen. To quote the article again:

By switching upper stages of the existing Angara from kerosene to the more potent hydrogen fuel, engineers might be able to boost the rocket’s payload from current 25 tons to 35 tons for missions to the low Earth orbit. According to Roscosmos, Angara-A5V could be used for piloted missions to the vicinity of the Moon and to its surface.

In a sense, the race is now on between Angara-A5V and Falcon Heavy. It shall be quite exciting to watch this competition unfold between big government and private enterprise over the next few decades.

NASA schedules commercial manned demo missions to ISS

The competition heats up: NASA has now added to its ISS schedule the planned launch dates for the first demo missions of SpaceX’s and Boeing’s privately built manned capsules.

For Boeing, its CST-100 will first launch on an uncrewed test flight to the Station via the “Boe-OFT” mission in Apr, 2017 – on a 30 days mission, ending with a parachute assisted return. Should all go to place, the second mission will involve a crew – yet to be selected – on a mission designated “Boe-CFT”, launching in July, 2017, on a 14 day mission to the ISS.

The [planning] dates show SpaceX to be the most advanced in the Commercial Crew path, with their projected test flight dates currently set to win the honor of being the first Commercial Crew vehicle to arrive at the orbital outpost. That first Dragon 2 mission, designated “SpX-DM1″, has a December, 2016 launch date, ahead of a 30 day mission – most of which will be docked to the ISS – ending with a parachute assisted landing in the Pacific ocean. This would be followed by “SpX-DM2″, a crewed flight, launching in April of 2017, on a 14 day mission. This would mark the first time astronauts have launched from American soil on a US built spacecraft since Atlantis’ STS-135 mission in 2011.

American manned space exploration should begin to get very exciting in the next two years, with multiple companies now capable of putting humans in space.

SpaceX has another successful commercial launch

The competition heats up: SpaceX’s Falcon 9 rocket successfully launched its first two-satellite payload to geosynchronouse orbit on Sunday.

The satellites were unusual in that they both have replaced all their chemical engines with ion engines, thus saving weight and cost.

While the satellites will need six to seven times longer to reach the desired orbit, the cost savings is enormous. “The advantage of that, of course, is you don’t carry liquid chemical fuel, which is very heavy,” Betaharon said. “This particular satellite, each of them weigh around 2,000 kilograms. Typically, if you get a satellite like that from other manufacturers, or even from Boeing using chemical propulsion, they would weigh something around 3,500 to 4,000 kilograms, or in some cases maybe more. That’s why, because it’s lower mass, we managed to put two of them on one rocket, which right away reduces your launch costs in half.”

When ABS and Eutelsat signed up for Falcon 9 launch services several years ago, the rocket cost about $60 million. “We paid under $30 million for each satellite, which is almost unheard of,” Betaharon said.

More information about the new satellite designs can be found here.

Nonetheless, the combined weight of the two satellites plus the need to get them to geosynchronous orbit forced SpaceX to forgo another attempt to land its first stage vertical. The rocket needed the fuel to get the satellites where they had to go.

A dozen launches for Arianespace in 2015?

The competition heats up: Arianespace’s launch manifest for 2015 predicts a busy year, with a hoped for pace of one launch per month.

What I like most in the article however is what this paragraph says:

The launch provider won nine contracts for geostationary satellites in 2014, and eight of them are the right size to ride in the Ariane 5’s lower berth, [said Stephane Israel, Arianespace’s chairman and CEO] in an interview with Spaceflight Now.

SpaceX has emerged as the chief rival to the veteran French-based launch company, which started the commercial launch business when it was founded in 1980. SpaceX and Arianespace cinched the same number of commercial launch contracts last year. Partly in response to SpaceX’s bargain prices and partly as an initiative to ensure the Ariane 5 has a steady balance of heavier and lighter payloads, Arianespace cut prices for customers with smaller satellites. [emphasis mine]

I love how competition has lowered costs while simultaneously increasing the launch rate for multiple companies. Before SpaceX arrived to challenge established companies like Arianespace the accepted wisdom in the launch industry was that it was foolish to have more rockets capable of launching at lower costs, because there simply wasn’t enough business to justify it. You’d supposedly end up with idle facilities costing money with no payloads to launch. I always thought that theory was hogwash. Elon Musk and SpaceX have definitely proven it so.

Another Falcon 9 launch success

The competition heats up: A Falcon 9 rocket today successfully put a NASA solar observation satellite into orbit.

They have also said that they have achieved splashdown of the first stage, though no details yet on how soft that splashdown was.

Update: SpaceX reports that “the first stage successfully soft landed in the Atlantic Ocean within 10 meters of its target. The vehicle was nicely vertical and the data captured during this test suggests a high probability of being able to land the stage on the drone ship in better weather.”

No barge landing attempt today for Falcon 9

Because of high seas SpaceX will not attempt to land its Falcon 9 first stage on its floating barge today.

The drone ship was designed to operate in all but the most extreme weather. We are experiencing just such weather in the Atlantic with waves reaching up to three stories in height crashing over the decks. Also, only three of the drone ship’s four engines are functioning, making station-keeping in the face of such wave action extremely difficult.

They will still attempt a soft splashdown of the first stage in the ocean.

Though this kind of repeated soft splashdown test is essential to prove their ability to bring the first stage down safely, it certainly isn’t as exciting as landing the first stage on a barge. Nonetheless, in previous attempts they have been unable to get really good video of the soft splashdown. Maybe they will do better this time, though the high seas suggest it won’t be easy.

Weather 90% go for Falcon 9 launch today

The weather looks almost perfect for tonight’s Falcon 9 launch.

The Falcon 9 will put a solar observation satellite into orbit. While many left wing media outlets will wax poetic about this is Al Gore’s satellite, it is hardly that. It might have been built initially under his misguided idea of creating a propaganda satellite to take daily images of the Earth (images that are essentially of little use for climate studies), DSCOVR has been very carefully redesigned to give it a real purpose, monitoring the solar activity of the Sun and providing a replacement/back-up for ACE, which is now more than a decade overdue for replacement.

The Falcon 9 launch will also attempt again to land intact its first stage on a floating barge. If this attempt succeeds the entire future of space travel will be reshaped.

Air Force to open bidding on launches

The competition heats up? An unnamed Air Force official has said that they intend to open up competitive bidding on as many as 10 military launches through 2017.

This might be part of the agreement between SpaceX and the Air Force that included SpaceX dropping its lawsuit and the Air Force giving a spy satellite launch that SpaceX wanted to bid on to ULA. In exchange, the Air Force will allow SpaceX to bid on a number of GPS satellite launches.

Then again, this is not an official announcement. Until it actually happens officially, I would not trust the Air Force to do what it should or promised.

Air Force gives more launches to ULA

The heat of competition? The Air Force has added three launches to its $4 billion bulk-buy contract with ULA, including one that SpaceX had hoped to bid on.

The timing of this contract award, worth $383 million, is most intriguing, coming as it does mere days after SpaceX had dropped its lawsuit with the Air Force. It is almost as if the Air Force was waiting for that lawsuit to go away before it gave more contracts to ULA. Note also the launch cost for these three launches: $383 million for 3 launches, or about $127 million per launch. That’s more than twice what SpaceX charges for a Falcon 9 launch.

It sure looks to me like the Air Force does not have the taxpayers’ interests at heart, and instead is working an inside deal to help its buddies at ULA.

SpaceX animation of Falcon Heavy launch

The competition heats up: SpaceX has released a short animation showing the launch of its Falcon Heavy rocket, with all three of its Falcon 9 first stage boosters returning to the launchpad and landing vertically.

I have posted this animation below the fold. When NASA makes these kinds of animations, which the agency has been doing for more than forty years now, I pay little heed. They don’t signal any achievement, merely the dreams of the engineers there. In the case of SpaceX, however, I pay close attention, because the company’s track record is that they are likely to make this animation quite real in a surprisingly short period of time.

Enjoy!
» Read more

SpaceX moving forward on manned flight

At a briefing today SpaceX outlined its plans for testing its manned Dragon capsule as well as the rough schedule for the two launch abort tests it must first fly before putting humans on Dragon.

The first test, a launchpad abort test, is expected to take place in about a month. The second, an abort test from an in-flight Falcon 9, is also expected to occur this year.

If all goes well, NASA hopes to have both SpaceX and Boeing flying American astronauts to ISS by 2017.

Next Falcon 9 launch delayed two weeks.

In the heat of competition: The next Falcon 9 launch and attempt to land the first stage has been delayed to no earlier than February 9.

The rocket will carry a NASA solar observatory,

No explanation for the delay was given, but, because there was no indication it is connected to the payload, I stronly suspect it is because SpaceX needed more time to make some modifications to the first stage in preparation for the vertical landing attempt.

It was interesting to get back from a weekend trip to the mountains and find that over the weekend almost every press in the country had published a story about the last first stage landing attempt. SpaceX’s effort to do this has truly captured the interest of a lot of people who normally poo-poo this space stuff.

Falcon Heavy launch still set for 2015

The competition heats up: According to SpaceX officials, the first test flight of their Falcon Heavy rocket is still on schedule to occur sometime in the third quarter of 2015.

We should all take this schedule with a grain of salt. Back in 2013 SpaceX had scheduled the first Falcon Heavy launch for the second half of 2014. Then in April 2014 they said it would occur early in 2015. Now they say the third quarter of 2015. I would not be surprised if there are further delays beyond this.

Nonetheless, I have no doubt that they will launch this rocket. SpaceX has consistently delivered on its promises, which is one reason it has grabbed so much of the launch market in such a short time.

1 38 39 40 41 42 48