Lawsuit could delay Cygnus cargo flight in April

A lawsuit between Orbital Sciences and one of its subcontractors threatens to delay the planned April launch of Antares/Cygnus to ISS.

The lawsuit, filed Oct. 21 with the U.S. District Court for the Eastern District of Virginia, centers around a roughly $2 million contract Orbital Sciences awarded in 2013 to defendants Integrated Systems and Machinery of Smithtown, New York, and its owner, Kevin Huber. The contract called for Huber’s company to build new gimbals and cylinders for the hydraulic system used by the slow-moving, truck-like Transporter Erector vehicle that hauls Orbital’s Antares cargo rocket and Cygnus space freighter out of their Wallops Island, Virginia, hangar and raises them vertical at their Mid-Atlantic Regional Spaceport launch pad over a kilometer away.

Orbital’s third cargo run to the ISS — which at press time was still slated to launch Oct. 27 — can proceed without the withheld hardware. However, Orbital is obligated under an agreement with the Mid-Atlantic Regional Spaceport’s host state to upgrade the Transporter Erector before launching its fourth contracted cargo run, the debut of a bigger, heavier Cygnus cargo tug.

I don’t really expect this dispute to delay the April launch. What we have here is a case of hardball negotiations, with the subcontractor using the situation to try to squeeze more money out of Orbital Sciences. In the end they will come to an agreement and the upgrade will be installed.

Sierra Nevada fights back

The company that wants to build Dream Chaser has filed a lawsuit to prevent NASA from proceeding with its contracts with Boeing and SpaceX.

When Sierra Nevada had first protested the contract awards, NASA had first suspended work, then decided to allow work to go forward. This lawsuit is to prevent that from happening until after Sierra Nevada’s protest is resolved.

Here’s what I think is happening: Sierra Nevada has said it is going to submit a bid to NASA for the agency’s second round of cargo flights to ISS, proposing Dream Chaser as one of those unmanned freighters. By playing hard ball now with the manned contact awards, the company is creating leverage with NASA. Though no one can say this publicly, I am sure they are making it clear privately that if they get picked for the cargo contract, they will drop both their lawsuit and protest.

Update on Bigelow’s ISS module

This article is a nice overview of Bigelow’s planned inflatable module for ISS, due to launch next year, and includes some good images.

I found this paragraph especially intriguing:

Earlier this year, Bigelow announced how much it’ll cost you to spend some time inside the BA 330 when it launches. Expect to pay $25 million for a sixty day lease of one-third of the station — if you can get yourself there and back. Should you need a ride, round-trip taxi service between SpaceX and your local launching pad will run you an additional $26.5 million.

That’s a total cost of just over $50 million for a sixty day stay in space.

Successful American spacewalk today on ISS

Two American astronauts today successfully completed the first American spacewalk this year on ISS.

The spacewalk, known as US EVA-27, was originally slated to occur in August, but was postponed due to concerns with the batteries in the Extravehicular Mobility Unit (EMU) spacesuits, which necessitated a delay while new Long Life Batteries (LLBs) were launched to the ISS aboard the recent CRS-4 Dragon and the Soyuz TMA-14M/40S on September 25, and subsequently installed into the suits.

The work done was mostly clean-up in preparation for a series of future spacewalks to reconfigure the American sections of ISS so that it can allow docking of two private manned capsules as well as two private cargo freighters.

A decision in November on Orbital’s reliance on Russian engines in Antares

The competition heats up: Orbital Sciences has announced that it will make a decision in November on replacing the Russian rocket engine that it uses in its Antares commercial rocket.

In a presentation at the 65th International Astronautical Congress here, Orbital Executive Vice President Frank Culbertson said the engine decision is linked to the company’s proposal for NASA’s Commercial Resupply Services (CRS)2 competition. NASA issued the request for proposals for CRS2 on Sept. 26, with responses due Nov. 14. “We’ll make sure we’ll have a decision on that before we submit the proposal,” Culbertson said when asked about the status of the engine decision.

Orbital has been weighing for several months a replacement for the AJ-26 engines that Antares currently uses. Those engines, provided by Aerojet Rocketdyne, are refurbished versions of Soviet-era NK-33 engines originally designed for the N-1 lunar rocket developed in the 1960s.

The company is considering several proposals, including one from ATK, which is in the process of merging with Orbital at this very moment.

The article also notes that Orbital recognizes that the use of Russian engines will likely work against them in the competition to win the next ISS cargo contract, and that if they don’t have a plan to replace those engines it is quite possible that NASA will go with a different company, such as Sierra Nevada, when it awards that contract.

As I said already, oh how I love competition.

Dream Chaser still alive!

The competition heats up: Sierra Nevada (SNC) has announced a new effort to gain international customers for its Dream Chaser manned spacecraft.

From the press release:

SNC’s Global Project offers clients across the globe access to low Earth orbit (LEO) without the time, resources and financial burden of developing the necessary capabilities or infrastructure to support a mature human spaceflight program. The Global Project utilizes the Dream Chaser spacecraft as a baseline vehicle which, in turn, can be customized by the client for an array of missions to support government, commercial, academic and international goals. The individual mission customization of the Global Project can be applied to both crewed and uncrewed variants for a single dedicated mission or suite of missions.

This is excellent news, as it tells us that the company is not giving up on the spacecraft, and intends to push hard to finish it. Not only are they working make it a viable product to many customers and thus obtain the construction financing to build it outside of NASA’s manned program, they also appear ready to bid on NASA’s second round of cargo launches, using Dream Chaser as an unmanned cargo freighter to ISS.

In fact, I would not be surprised if NASA chooses Dream Chaser over Dragon for that second round of cargo deliveries. Dragon is slated for the manned flights, so the agency will need another vehicle to replace it. Why not give the contract to Sierra Nevada, thus providing NASA with two manned vehicles and three cargo vehicles, all capable of accessing the station.

All in all, this increasingly looks like a win-win situation for everyone.

Soyuz docks successfully with ISS

Despite the failure of one solar array to deploy, a Soyuz capsule carrying three astronauts successfully docked with ISS today.

The solar array issue, still unresolved, needs to be figured out, as this Soyuz spacecraft must serve as one of ISS’s lifeboats for the next few months. Without that array the spacecraft will have limited power, and will definitely not be considered the best way home should something go wrong on the station.

A solar panel on manned Soyuz fails to deploy

One of the two solar panels on the manned Soyuz capsule transporting three astronauts to ISS has failed to deploy.

“According to our data, one of the solar panels is still unable to unfold for reasons unknown. But preliminary data suggest that it will not impede [the spacecraft] from docking to the ISS. They have carried out a maneuver just now which involved all of the spacecraft’s engines, all systems are running smoothly, the crew is OK,” the source in the agency said.

Because they are flying the fast route to ISS a shortage of power is not as critical. However, this failure once again indicates the increasing quality control problems faced by the Russian aerospace industry. In past decades these problems simply did not happen, especially on their manned missions. Now they are happening with increasing frequency.

Russia announces plans to fund its share of ISS through 2025

In a somewhat unexpected development today, Russian Deputy Prime Minister Dmitry Rogozin revealed today that Russia intends to spend $8.2 billion (321 billion rubles) on research and development at the International Space Station through 2025.

“The 2016-2025 draft of the target federal program provides for allocating 321 billion rubles for the ISS development and operation, including the creation of new modules for unmanned spacecraft,” Rogozin said during a visit to a cosmonaut training center. “Russia channels considerable funds into development of this area of Russian space science. We are now thinking of research projects designed to explore outer space, as well as new projects in manned cosmonautics,” Rogozin said.

Up until now the Russians have been unclear about what they intend to do at ISS. NASA had asked them to extend the partnership to 2024. Their initial response was almost hostile, with Rogozin even threatening to stop flying American astronauts to ISS on Russian Soyuz rockets/capsules. Now it appears that they have decided to up their participation with new modules and agree to the extension.

Moreover, Rogozin’s statement suggests they are going to take a more independent position when it comes to human research in space. Up until now, they have allowed NASA a veto on flying any long manned missions on ISS, which is why no yearlong expeditions prior to next year’s have taken place. NASA kept saying no. This report suggests that once we have our own methods for getting astronauts to ISS they are going to go their own way and begin flying their own long term missions to ISS. We will fly our astronauts there on our schedule, and they will fly their astronauts there on their schedule.

Should make for some interesting news stories, eh? Will Russian and American astronauts even be allowed in each other’s modules? I am reminded of stories of messy divorces where the couples still had to live in the same house.

Falcon 9 launch puts Dragon in orbit

The competition heats up: SpaceX’s Falcon 9 rocket has successfully put its fifth Dragon cargo freighter into orbit, with a docking at ISS scheduled for Tuesday.

Spaceflight Now’s status update above also noted that this is the 13th launch of a Falcon 9 rocket since 2010. All these flights have successfully put their primary payloads into orbit as promised, an amazing track record for a new rocket built by a new company only in existence for less than a decade.

Extending ISS to 2024

An inspector general report released today has outlined some issues that NASA needs to address in order to keep ISS operational through 2024.

In this audit, the Office of Inspector General (OIG) found that while NASA has identified no major obstacles to extending ISS operations to 2024, it must address several areas of risk to ensure continued safe operations. Specifically, the ISS faces a risk of insufficient power generation due in part to faster-than-expected degradation of its solar arrays. Second, although most replacement parts have proven more reliable than expected, sudden failures of key hardware have occurred requiring unplanned space walks for repair or replacement. Third, with the retirement of the Space Shuttle fleet NASA has a limited capacity to transport several large replacement parts to the Station should they be needed. While the ISS Program is actively working to mitigate these risks, anticipating the correct amount of replacement parts and transporting them to the ISS present major challenges to extending Station operations 10 or more years beyond its original expected service life.

The report also noted concerns about the budget and the lack of commitment from NASA’s international partners.

No first stage landing attempt on next Falcon 9/Dragon launch

SpaceX has decided not to attempt a soft splashdown of the Falcon 9 first stage during Saturday’s launch of the Dragon capsule to ISS.

In a change of plans, the Falcon 9 booster stage set to launch Saturday will not carry landing legs, according to Hannah Post, a SpaceX spokesperson. She said SpaceX does not plan to attempt a water landing of the first stage after its job during launch is completed.

SpaceX initially planned to program the rocket’s first stage to fly back to Earth after completing its work to boost the Dragon spacecraft off the launch pad, but engineers swapped out the Falcon 9 booster with a first stage originally assigned to another flight, officials said.

The reason for the changeout was not disclosed.

I suspect this decision is in connection with the Falcon 9R failure last month, but admit I am speculating with no inside knowledge.

I should also note that if Saturday’s launch goes as planned, it will set a new SpaceX record for the fastest turn-around between launches, less than two weeks. If they succeed, I think they will prove once and for all to most of their remaining naysayers that they are a serious, reliable, and well-run launch company.

An update on the status of NASA manned commercial competition

Jason Davis at the Planetary Society blog has put together an excellent summary of the status for all three companies competing for NASA’s contract to ferry astronauts to and from ISS.

Key paragraph:

From a quantitative standpoint, Boeing is the leader. Since the first quarter of 2013, the company has been ahead in percentage of milestones completed and percentage of funding awarded. Plus, there’s the simple fact that they’ve finished all of their milestones, while SpaceX and Sierra Nevada asked for extensions. But from a qualitative standpoint, things are less straightforward. SpaceX has already proven they can fly missions to the ISS. And they’re the only CCiCap participant with a pad abort test and an in-flight abort test among their milestones.

It is very clear just looking at the actual milestones that what Boeing has done so far is not that impressive. Almost everything on their list is a paperwork review, not construction or testing of actual hardware. Meanwhile, SpaceX and Sierra Nevada are building and testing spacecraft. That they have not yet completed their milestones is hardly a big deal in this context.

The Russian takeover of Crimea once again threatens American access to space

A decision by the Russians to possibly shift astronaut training back to a base in the Crimea, now under their control, could lock American astronauts from future Soyuz flights.

Shifting the survival training to Russian-occupied Crimea will require foreign cosmonauts to accept travel there without Ukrainian visas, an explicit acquiescence to the new diplomatic status of the province. Refusal to attend survival training is equivalent to failing the training, which by existing training regulations is an automatic disqualification for flight certification. No Crimea trip, no space trip.

The Russians have not yet made this shift official, so it is possible it will not become a problem. However, the article outlines many reasons why it makes good sense for the Russians to do it.

Sarah Brightman, astronaut

The competition heats up: The start of Sarah Brightman’s astronaut training has been delayed from this fall to the beginning of 2015.

I suspect this delay has more to do with accommodating her schedule and the fact that she is very enthusiastic and well-prepared than any negative issues related to her or the mission. They have probably decided that she just needs less time to train.

Her actual flight to ISS is scheduled for the fall of 2015.

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