Blue Origin again delays 2nd launch of New Glenn

According to a statement from David Limp, the CEO of Blue Origin, on June 9, 2025, the company has once again delayed the second launch of its new New Glenn rocket, pushing back from May to August.

New Glenn’s second mission will take place NET August 15th. Following in the footsteps of our first booster, we’ve chosen the name “Never Tell Me The Odds” for Tail 2. One of our key mission objectives will be to land and recover the booster.

The rocket’s first launch had occurred in January, and successfully placed its test payload in orbit as intended, though it was unable to land the first stage on its barge in the Atlantic. Blue Origin later said it was targeting May for the second launch, carrying NASA’s two Escapade smallsat Mars orbiters. With this new delay it is unclear what the payload would be.

According to this report, anonymous sources claim an August launch is unlikely and will likely slip to September. The company has a large backlog of launch contracts, including 27 for Amazon’s Kuiper constellation as well as a number for the military. The hope had been that it could ramp up its launch cadence in 2025 to meet those contracts.

Instead, Amazon has begun shifting some of its launch work to SpaceX’s Falcon 9. Its FCC license requires it to get 1,600 satellites in orbit by July 2026, and at present it only has sixteen in space. It can no longer wait for Blue Origin to dilly-dally along.

Considering the actual success of the first launch, it seems very puzzling for there to be a nine-month delay until the second launch, even with the failure to land the first stage. Was there some technical problems with the rocket that have not been revealed? It seems foolish to delay further launches in order to fix the landing of the first stage, since that has no impact on getting the customer’s payload into orbit. Wouldn’t it be better to fly again, test the landing again during flight, than sit on the ground looking at computer simulations?

It is also possible the company is still having production problems producing enough BE-4 engines for both ULA’s Vulcan rocket and its own New Glenn. Vulcan uses two per launch, and according to ULA Blue Origin has delivered enough to begin launching Vulcan as many as fifteen times before the end of this year. New Glenn uses seven BE-4s on its first stage. Could it be that Blue Origin wasn’t able to produce enough of these engines for this year’s New Glenn launches?

All this is speculation. What we do know for certain is that both of these companies continue to disappoint. The result is that for larger payloads the United States remains reliant entirely on SpaceX, a situation that is not healthy for the commercial and government satellite industry.

Space Force awards SpaceX, ULA, and Blue Origin $13.7 billion in launch contracts

The Space Force yesterday awarded a combined $13.7 billion in launch contracts to SpaceX, ULA, and Blue Origin, covering military launches through 2032.

The contracts, announced April 4 by the U.S. Space Force’s Space Systems Command, are part of the National Security Space Launch (NSSL) Phase 3 Lane 2 procurement, a cornerstone initiative designed to bolster the Pentagon’s access to space for its most sensitive and risk-averse missions.

SpaceX emerged as the leading contractor, securing $5.9 billion in anticipated awards, followed by ULA at nearly $5.4 billion and Blue Origin at nearly $2.4 billion. The three companies are expected to collectively perform 54 launches under the agreement between fiscal years 2025 and 2029.

Based on the contracts, SpaceX will do 28 launches, ULA 19, and Blue Origin 7. Since these launches include many military payloads that must go on “risk-adverse” rockets, the distribution of launches makes sense. While SpaceX’s rockets (Falcon 9 and Falcon Heavy) are well proven to be reliable, both ULA and Blue Origin launch with new rockets, Vulcan and New Glenn respectively, that have barely yet left the factory. Vulcan has done only two launches, with the second having technical issues (supposedly resolved). Blue Origin has done only one successful launch, though it failed to land the first stage as planned.

The distribution however serves the needs of both the military and the American rocket industry. It gives the Pentagon redundancy, multiple launch providers. And it gives America the same, three competing rocket companies striving for business and profit.

The result is going to be a very vibrant American space effort, doing a lot of things having nothing to do with the Pentagon.

Blue Origin completes investigation of the failed landing of New Glenn’s 1st stage

Blue Origin today announced that it has completed its investigation into the failure of New Glenn’s first stage when it attempted to land on a barge in Atlantic during the rocket’s first launch on January 16, 2025.

Our ambitious attempt to land the booster, “So You’re Telling Me There’s a Chance,” was unsuccessful due to our three BE-4 engines not re-igniting properly. Our review confirmed that all debris landed in our designated hazard area with no threat to public safety. The report identified seven corrective actions, focusing on propellant management and engine bleed control improvements, which we’re already addressing. We expect to return to flight in late spring and will attempt to land the booster again.

It is very concerning that the three BE-4 engines that were supposed to relight were unable to do so, especially because this engine was supposedly designed from the start of re-usability.

The next scheduled New Glenn launch in for June, launching NASA’s Escapade Mars orbiters.

Blue Origin successfully launches New Glenn

New Glenn 18 seconds after liftoff
New Glenn 18 seconds after liftoff

Better late than never! After almost a decade of development and five years behind schedule, Blue Origin tonight successfully launched its massive New Glenn orbital rocket, placing its second stage into orbit carrying a demo version of the company’s Blue Ring orbital tug.

It appears the first stage had a problem during what Blue Origin calls its “booster reentry burn”, which appears somewhat equivalent to SpaceX’s entry burn. Unfortunately no camera views were made available. From that point no further telemetry came down from the first stage, suggesting something had gone wrong enough to require initiation of the flight termination system so the stage would not crash on the landing barge.

The second stage will operate in orbit for six hours, testing Blue Ring.

For Blue Origin this success, though late, is a grand achievement. The company has a full launch manifest, with a 27-launch contract with Amazon for its Kuiper internet constellation. It also has a deal with the Space Force to get the rocket certified for military launches, once it completes two successful launches. Once certified the Space Force very much wants to use it, a lot.

America now has three major rocket companies, SpaceX, ULA, and Blue Origin. It also has Rocket Lab, which has a smaller rocket but intends to introduce its own larger version in 2025.

The 2025 launch race:

8 SpaceX
2 China
1 Blue Origin

Nor is the launch action over. Tomorrow SpaceX will attempt the seventh orbital test launch of its Starship/Superheavy rocket, the one-hour launch window opening at 4 pm Central.

Live stream of first New Glenn launch

I have once again embedded below Blue Origin’s live stream of its attempt tonight to complete the maiden launch of its orbital New Glenn rocket.

The launch window of three hours opens at 1 am (Eastern). It would be nice if Blue Origin’s announcers showed some improvement in their delivery tonight but I have doubts. Expect as always lots of “This is so exciting!” and “Aren’t you excited?” and “Isn’t this the most exciting evening yet!” Blah.

As I’ve said, their audience doesn’t want emotion, it wants detailed information provided coolly. If they do that, they will do more to sell their rocket than anything.

UPDATE: It appears Blue Origin management might have seen the blistering criticisms of its launch coverage yesterday. Instead of starting the live stream an hour before, they are now going to start it at T-20 minutes, but have also placed the count on hold at T-20:50. This avoids blather, especially if mission control is not going to provide the announcers any concrete information, as they did yesterday.

The change from simply recycling the count to an actual hold is also a positive change. Simply recycling the count (by adding 20-30 minutes periodically while they work out issues) puts pressure on the launch team unnecessarily. Better to work under a hold.

The count now has been recycled to 30 minutes and is rolling. We shall see if the podcast goes live at 20 minutes.
» Read more

Live stream of first launch of Blue Origin’s New Glenn rocket-Launch scrubbed!

UPDATE: The company has scrubbed the launch for tonight.

Scheduled for launch at 1 am (Eastern) on January 13, 2025 (with a three hour window), I have embedded the live stream below. On the west coast the launch will occur at 10 pm (Pacific), January 12, 2025. According to Blue Origin, the live stream will go live one hour prior to launch. Based on the company’s past broadcasts, we will have to suffer through a lot of “Gosh! Gee whiz!” Isn’t this great?!” stuff that really ain’t necessary. Maybe Blue Origin will surprise me. If not, come back five minutes before launch to spare yourself this blather.

You see, there is no need for Blue Origin to blather like that. The rocket is spectacular, and it speaks for itself.

New Glenn launched delayed one more day because of rough seas

Blue Origin announced today that it is delaying its first launch of its orbital New Glenn rocket by one day to 1 am (Eastern) Monday morning.

The company’s tweet explained that “sea state conditions are still unfavorable for booster landing.”

Without question this will be a truly heart-stopping launch. Blue Origin needs to get New Glenn operational, and it trying to also achieve its first vertical landing of the first stage on the first launch.

Right now all you need to do is stay up a little late Sunday night to watch.

Blue Origin fined by the Florida Department of Environmental Protection for using its launch deluge system

Because it conducted a static fire test using its launchpad deluge system in September 2024, before the Florida Department of Environmental Protection (FDEP) had issued it a permit, the department has now fined Blue Origin $3,250.

The actual permit was subsequently approved in November 2024.

The story is very reminiscent of the red tape treatment SpaceX has been getting at Boca Chica. I am certain Blue Origin’s deluge system uses potable water (confirmed in the comments below), which will do no harm to the environment — proven by decades of government launches at both Cape Canaveral and the Kennedy Space Center. Yet, FDEP accuses the company of dumping “untreated industrial wastewater [in]to the environment.”

This story kind of proves that leftist politicians and activists can never stay bribed. Bezos for years has cozied up to the left with major donations to leftist organizations, including many many environmental groups. But when he finally gets ready to launch they are still ready and willing to make his life difficult.

It seems to me that Governor Ron DeSantis of Florida should have a conversation with the officials at FDEP that issued this fine, explaining to them that the real problem was likely that permitting was taking longer than it should, especially when everyone knows such deluge systems cause no harm. The permit should have been approved instantly.

Blue Origin completes first full dress rehearsal countdown and static fire test of New Glenn

Blue Origin today successfully completed the first full dress rehearsal countdown and static fire test of its New Glenn orbital rocket at its launchpad at Cape Canaveral.

The tanking test included a full run-through of the terminal count sequence, testing the hand-off authority to and from the flight computer, and collecting fluid validation data. The first stage (GS1) tanks were filled and pressed with liquefied natural gas (LNG) and liquid oxygen (LOX), and the second stage (GS2) with liquid hydrogen and liquid oxygen–both to representative NG-1 set points.

The formal NG-1 Wet Dress Rehearsal demonstrated the final launch procedures leading into the hotfire engine run. All seven engines performed nominally, firing for 24 seconds, including at 100% thrust for 13 seconds. The test also demonstrated New Glenn’s autogenous pressurization system, which self-generates gases to pressurize GS1’s propellant tanks.

According to the company, the test achieved all its engineering goals, apparently making it ready for its targeted January 6, 2025 launch date. Beforehand however it will be rolled back into the assembly building so that its payload, Blue Origin’s Blue Ring orbital tug, can be stacked inside the fairings to fly a demo mission for the military.

Blue Origin finally gets FAA license to launch New Glenn, now targeting January 6, 2025

The first completely assembled New Glenn, on the launchpad
The first completely assembled New Glenn,
on the launchpad

The FAA, after months of apparent delays, today finally issued Blue Origin a license to launch its New Glenn rocket for a period covering the next five years.

As has now become the FAA’s custom, in issuing this license it also brags about its success in issuing the license “well in advance of the statutory deadline” for doing so.

What a crock. Blue Origin and NASA were originally targeting an October launch of New Glenn carrying two Mars orbiters, but had to cancel when the rocket couldn’t lift off during the six-day launch window. Though delays at Blue Origin certainly contributed to this cancellation, I suspect the FAA’s red tape played a major factor as well.

According to another source, Blue Origin is now targeting a launch date of January 6, 2025. The company is presently doing a static fire test on the launchpad.

Hat tip to BtB’s stringer Jay.

ULA’s CEO outlines a bright 2025 for its Vulcan rocket

In an interview for the website Breaking Defense, ULA’s CEO Tory Bruno outlined his optimistic outlook in 2025 for its Vulcan rocket, despite the loss of a nozzle from a strap-on booster during its second test launch.

The important take-aways:

  • He expects the military to certify the rocket “momentarily”, though this could mean one to several months.
  • The company plans 20 launches in 2025, with 16 Vulcans already in storage.
  • Eventually Bruno expects to be launching 20 to 30 times per year.
  • Blue Origin has so far delivered 12 BE-4 engines, of which four have flown.
  • Blue Origin’s production rate is presently one per week.

The last two items are significant. If this production rate is the fastest Blue Origin can do, it will limit the number of Vulcan and New Glenn launches significantly per year. For example, Vulcan uses two engines per launch. To do 20 launches in 2025 will require 40 engines. Blue Origin however wants to also launch its New Glenn a number of times in 2025, and it uses seven BE-4 engines per launch. A production rate of one per week means that Blue Origin will not be producing enough engines for the number of launches planned for both rockets. Either ULA will have to delay its Vulcan launches awaiting engines, or Blue Origin will have to do the same for its New Glenn.

Of course, it is also possible that Blue Origin will be able to up this production rate with time. It has certainly made progress in this area in the past year, since a year ago it was having trouble producing one engine per month.

New Glenn on the launchpad and vertical for the first time

The first completely assembled New Glenn, on the launchpad
The first completely assembled New Glenn,
on the launchpad

Blue Origin’s first New Glenn rocket to be fully stacked and ready for launch was finally placed vertical on its Cape Canaveral launchpad late November 21, 2024.

For the first time, the company placed a fully integrated, flight-capable rocket on the launch pad Thursday evening. The company rolled the rocket out of the hangar at Launch Complex 36 (LC-36) earlier. A static fire test with the full 98-meter-tall (320 ft) rocket is forthcoming, though a specific date hasn’t been announced.

…The upcoming integrated static fire test would be the first time that Blue Origin fuels a full-assembled. flight-ready New Glenn rocket. It previously conducted a static fire test of its upper stage, which saw a 15-second burn of the two BE-3U engines.

The picture to the right was released by the company that night.

No launch date has been announced. The present payload for this launch is the company’s own Blue Ring orbital tug on a Pentagon-supported test flight. The original payload, two smallsat NASA Mars orbiters built by Rocket Lab, had to be pulled when Blue Origin’s generally leisurely approach meant that it was unable to get the rocket ready in time to meet the October launch window.

That leisurely approach to business will have to end if Blue Origin really wants to compete in today’s modern aerospace industry.

Blue Origin links the first and second stages of New Glenn for the first time

New Glenn finally stacked
Click for original image.

After more than a decade of development and five years overdue, Blue Origin earlier this week finally intergrated the two stages of its New Glenn rocket in preparation for its first launch.

The picture to the right shows the rocket stacked horizontally in Blue Origin’s rocket facility in Florida.

The company still has to roll the rocket out to the launchpad, raise it to a vertical position, and conduct at least one dress rehearsal countdown ending in a short static fire test of the first stage’s seven BE-4 engines. At the moment the company is targeting a November launch.

New Glenn is expected to make its maiden flight sometime in November, taking off from Launch Complex 36 at Cape Canaveral Space Force Station, which is next door to KSC. The flight will carry one of the company’s new Blue Ring spacecraft on a National Security Space Launch certification flight known as DarkSky-1 and sponsored by the Defense Innovation Unit.

The original payload for this launch, two small NASA Mars orbiters, had been pulled because Blue Origin couldn’t get the rocket ready in time for its October launch window. Blue Ring is Blue Origin’s own orbital tug and satellite platform, and this flight is probably intended to get it certified for national security payloads.

The fast development of Blue Ring might give us a hint as to the changes to Blue Origin’s culture since Bezos replaced its previous CEO, Bob Smith, with Dave Limp in September 2023. Blue Ring was announced only one month later, and in just over a year it is now ready for its first launch. Such speedy development has not been the way at Blue Origin for years, if ever. If Limp has been able to instill that urgency across the entire company, then we shall some very exciting achievements from Blue Origin indeed in the next few years.

AST Spacemobile signs multi-launch agreement with Blue Origin

The direct-to-cell satellite company AST Spacemobile announced yesterday that it has signed a multi-launch agreement with Blue Origin to use its New Glenn orbital rocket to place approximately sixty of its second generation BlueBird satellites into orbit in the 2025-2026 time frame.

The next-generation Block 2 BlueBirds are designed to deliver up to 10 times the bandwidth capacity of the BlueBird satellites in orbit today, accelerating the goal to achieve 24/7 continuous cellular broadband service coverage. The service will target approximately 100% U.S. nationwide coverage from space with over 5,600 coverage cells, with beams designed to support a capacity of up to 40 MHz, enabling peak data transmission speeds up to 120 Mbps, supporting voice, full data and video applications. The Block 2 BlueBirds, featuring up to 2,400 square foot communications arrays, will be the largest ever commercially deployed in low Earth orbit once launched, surpassing the current record held by AST SpaceMobile’s BlueBird 1-5 and BlueWalker 3, each ~700 square feet in size.

The Block 2 BlueBirds are designed to be compatible with all major launch vehicles. Blue Origin’s launch vehicle, the New Glenn, offers a seven-meter fairing enabling twice the payload volume of five-meter class commercial launch systems, and is well-suited to launching up to 8 of the largest-ever Block 2 BlueBirds.

According to this, the contract is for approximately 7 to 8 New Glenn launches. It also notes the large capacity of New Glenn apparently gives it an advantage over the rockets available from both SpaceX and ULA. If (the operative word) Blue Origin can finally get this rocket off the ground soon, it will then finally provide some real competition to SpaceX.

We shall see. New Glenn is five years behind schedule, and all signs suggest the company continues to move at a relatively slow pace compared to its competitors. It has said it wants to do the first New Glenn launch before the end of the year, but that remains uncertain.

Space Force awards SpaceX big launch contract

Space Force yesterday awarded SpaceX a $733 million contract for what appears to be a total of eight future launches of military and national security payloads.

Few details were released about the payloads, including the launch timeline. The deal was issued as part of the military launch contracting system, which in June named SpaceX, ULA, and Blue Origin as its launch providers for the next five years.

However, one official’s comment appeared to suggest this contract award was the military’s expression of disgust at the delays at ULA and Blue Origin in getting their rockets launchworthy.

“In this era of Great Power Competition, it is imperative to not leave capability on the ground,” Brig. Gen. Kristin Panzenhagen, program executive officer for Assured Access to Space, said in an emailed statement on Friday. “The Phase 3 Lane 1 construct allows us to execute launch services more quickly for the more risk-tolerant payloads, putting more capabilities on orbit faster in order to support national security,” Panzenhagen added. [emphasis mine]

In other words, the Space Force wanted to split this contract between the three companies, but it decided to give it all to SpaceX because it expected any launches given to ULA and Blue Origin would not launch on time, and it didn’t want “to leave [that] capability on the ground.”

In the case of ULA, its Vulcan rocket finally made its first two launches this year, four years late, but on the second launch had a failure on one of its solid-fueled strap-on boosters (the nozzle fell off). Though the rocket successfully placed its dummy payload into the correct orbit, the military has either decided that it can’t yet certify Vulcan for military launches, or sees further delays while the investigation and fixes are installed.

As for Blue Origin, its New Glenn rocket is also four years behind schedule, and likely won’t launch until next year. To get it certified will also probably require two launches, and since that company never seems to be in a hurry to do anything (NASA removed its payload from New Glenn’s first launch because the company had failed to meet the required interplanetary launch window), the Pentagon probably decided it can’t give it any contracts at this time.

And so, more launches and profits for SpaceX. While it is great for that company, with revenue that will likely aid in developing Starship/Superheavy, this is not a healthy situation for the American space industry. As a nation we need more than one launch provider. We need these other companies to stop dithering around and get the job done. That’s the true American way. Have they forgotten how to do it?

Blue Origin completes first static fire test of New Glenn upper stage

Blue Origin yesterday successfully conducted a 15 second static fire test of the upper stage of its orbital New Glenn rocket.

The hotfire lasted 15 seconds and marked the first time we operated the vehicle as an integrated system. The purpose of the hotfire test was to validate interactions between the subsystems on the second stage, its two BE-3U engines, and the ground control systems.

Additionally, we demonstrated its three key systems, including: the tank pressurization control system, which uses helium to pressurize the liquid hydrogen and liquid oxygen tanks during flight; the thrust vector control system, which gimbals the engines and steers the rocket during flight; and validated the start-up and shut-down sequences for the BE-3U systems, which can be restarted up to three times during a mission.

In addition to testing our flight hardware, this hotfire test was also an opportunity for the launch operations team to practice launch day procedures on console and verify timing for a number of critical operations.

An actual launch date has not been announced. Previously New Glenn was to carry two Mars orbiters for NASA and launch by October 21, 2024 at the latest. Because of doubts the company could meet that data, NASA pulled the satellites from the rocket.

Prior to launch the company still has to do a full static fire test of the rocket’s first stage. Though company officials have said this would happen “very soon,” no date has been announced for the test.

NASA cancels launch of its two Escapade Mars Orbiters due to Blue Origin delays

After reviewing the status of launch preparations by Blue Origin of its New Glenn rocket, NASA today decided to cancel the launch because it appeared that Blue Origin would not be able to meet the October 13-21 launch window for sending the agency’s two Escapade orbiters to Mars.

NASA announced Friday it will not fuel the two ESCAPADE (Escape and Plasma Acceleration and Dynamics Explorers) spacecraft at this time, foregoing the mission’s upcoming October launch window. While future launch opportunities are under review, the next possible earliest launch date is spring 2025.

The agency’s decision to stand down was based on a review of launch preparations and discussions with Blue Origin, the Federal Aviation Administration, and Space Launch Delta 45 Range Safety Organization, as well as NASA’s Launch Services Program and Science Mission Directorate. The decision was made to avoid significant cost, schedule, and technical challenges associated with potentially removing fuel from the spacecraft in the event of a launch delay, which could be caused by a number of factors.

The press release of course is vague about why the launch has been canceled, but the reasons are obvious if you have been paying attention. Though Blue Origin has clearly been making progress towards the first launch of New Glenn, recent reports suggested strongly that it would be impossible for it to assemble the rocket, integrate the two orbiters, and get everything on the launchpad on time.

Rocket Lab, which built the orbiters, of course fully supported the decision, though that company very much wanted it to fly now to demonstrate its ability to make low cost smallsat planetary probes.

This failure of Blue Origin to meet this deadline speaks poorly of the company. To serve the satellite and especially the planetary research community rocket companies must be able to launch on schedule and on time. Blue Origin has failed to do so in this case. It appears Jeff Bezos needs to ramp up the pressure on his moribund company to finally get it to perform in the manner he desires, as described by Bezos himself recently.

New Glenn’s 1st stage ocean-landing platform arrives in Florida

Jacklyn docked in Florida
Blue Origin image of Jacklyn platform
docked in Florida. Click for original image.

Blue Origin yesterday released images of the arrival at Port Canaveral in Florida of the landing platform, dubbed Jacklyn, to be used by the first stage of its New Glenn rocket when it returns to Earth.

Jacklyn is 380 feet long and 150 feet wide (116 by 46 meters), according to Space Offshore. It’s named after the mother of Jeff Bezos, the billionaire founder of Blue Origin. (“Jacklyn” is a nickname, however; the ship’s legal moniker is “Landing Platform Vessel #1.)

Jacklyn is a new ship that was specially designed to be a New Glenn landing platform, Space Offshore reports. Construction on the ship began in Romania last year and wrapped up in Brest, France in the last month or so. Jacklyn departed Brest for Florida on Aug. 8.

The first launch of New Glenn is presently scheduled for October 13, 2024, and will carry two Rocket Lab-built Mars Orbiters for NASA. The launch window for these orbiters is only eight days, so there is not much margin in getting ready for that launch. The arrival of the platform in Florida in time for that launch suggests Blue Origin will attempt to land the first stage right from the start.

First New Glenn launch, set for October 13, 2024, only has an 8-day launch window

According to an article from Aviation Week today, in order for Blue Origin’s New Glenn rocket to get its payload of two Mars orbiters on their way to Mars it must launch within a very short window lasting only eight days, beginning on the present launch date of October 13, 2024.

The Oct. 13-21 launch window is an ambitious goal. The aft and mid modules of New Glenn’s reusable first stage were recently attached, clearing the path for installation of the vehicle’s seven methane-fueled BE-4 engines, CEO Dave Limp noted in an Aug. 23 update on the X social media site.

A static hot-fire at New Glenn’s Florida launch complex is planned prior to launch. The company did not release the status of the New Glenn upper stage, which is to be powered by a pair of BE-3U engines fueled by liquid oxygen and liquid hydrogen. A hot-fire of the second stage is also pending.

This launch will be the first ever for New Glenn. To get ready for that tight launch window it appears a great deal of work must be done in the next six weeks, some of which Blue Origin engineers will be doing for the very first time.

If there are any issues and that launch window is missed, the two NASA Escapade orbiters, built by Rocket Lab, will face a two-year delay until the next window to get to Mars re-opens. At that point New Glenn will likely do this launch with a dummy payload, since it needs to get off the ground in order to fulfill other launch contracts, including a 27-launch contract with Amazon for its Kuiper satellite constellation.

A tour of Blue Origin’s New Glenn factory

Tim Dodd of Everyday Astronaut on May 30, 2024 was given a detailed tour by founder/owner Jeff Bezos of Blue Origin’s New Glenn factory at Cape Canaveral.

It is incredible to watch, because for the very first time, Bezos shows us what the company is finally doing to prepare for the first New Glenn launch, targeting no earlier than the end of September. Unlike every other visual shown of this facility in the past, this tour actually shows a factory floor where work is going on.

Much of the backgrounds inside the stages have apparently been put out of focus to protect Blue Origin’s proprietary rights. No matter.

As for the state of the manufacture of the BE-4 engines, Bezos stated that he expects next year to be building one engine every three days. Cross your fingers that he is right.

I have embedded the video of the tour below. Enjoy, and get excited by the competition and capability this rocket will create when it finally starts flying.
» Read more

Update on status of Blue Origin’s New Glenn rocket

Link here. The report provides a lot of detail about the ramped up operations of Blue Origin in Florida in preparation for the first launch of New Glenn, previously announced as September 29, 2024. It appears the company is finally getting something done, and is getting closer to that launch.

Nonetheless, this detailed report makes no mention of that launch date. Furthermore, based on the work presently being done, it appears that launching by that date is impossible. With less than two months to go, the rocket has not yet been stacked and brought to the launchpad for even one dress rehearsal countdown. In March the company did tanking tests using an engineering test prototype, but so far such tests have not been done on the actual flightworthy rocket. It seems there will not be enough time to do them and meet that September 29th date.

The report also claims that Blue Origin “continues to ramp up testing its BE-4 and BE-3U engines” and “should have no problem supporting engine demand for both New Glenn and Vulcan,” but provides no hint as to the actual number of engines produced. Recent numbers suggest that ULA will have sufficient engines to launch its rockets, but will New Glenn, which needs seven BE-4 engines compared to the two needed for ULA’s Vulcan? We presently have no idea.

All in all, however, things at Blue Origin in 2024 appear to finally be happening, after a five year lull of nothing under the previous CEO, Bob Smith. Even if that launch doesn’t happen in September, it appears that it will happen sometime within the six months that follow.

Update on Cape Canaveral work by multiple launch companies

Link here. The article provides a nice summary of the construction work by Blue Origin, Stoke Space, and SpaceX at the cape, all leading to future launches and greater capabilities.

Blue Origin is still pushing for a September 29, 2024 first launch of its New Glenn orbital rocket. SpaceX is continuing work on its new Starship/Superheavy facilities as well as installing upgrades to its Falcon launchpads. The most interesting tidbit however is was about Stoke Space and its proposed Nova rocket:

The first two flights of Nova are planned for 2025, while 10 flights are planned for both 2026 and 2027. Initial flights of Nova will be expendable, with full reusability of the first and second stages coming later.

Stoke’s primary goal has been to make this rocket entirely reusable. It apparently plans to begin launching and do recovery tests as it goes until it achieves that reusability later.

Air Force sends letter of concern about Vulcan to ULA

According to a report yesterday [behind a paywall], the Air Force has sent a letter of concern to ULA and its joint owners, Boeing and Lockheed Martin, about the long delays getting its new Vulcan rocket operational.

When the military chose in 2021 ULA and SpaceX to be its two launch providers for the first half of the 2020s, it expected ULA to complete 60% of the launches and SpaceX 40%. It also expected Vulcan to being launching within a year or two, at the latest.

Instead, the first launch of Vulcan did not occur until 2024, and its second launch — required by the military before it will allow Vulcan to launch its payloads — won’t occur until late this year. Worse, the military has a large backlog of launches it has assigned to Vulcan that need to launch quickly.

“I am growing concerned with ULA’s ability to scale manufacturing of its Vulcan rocket and scale its launch cadence to meet our needs,” [Air Force Assistant Secretary Frank] Calvelli wrote. “Currently there is military satellite capability sitting on the ground due to Vulcan delays. ULA has a backlog of 25 National Security Space Launch (NSSL) Phase 2 Vulcan launches on contract.”

These 25 launches, Calvelli notes, are due to be completed by the end of 2027. He asked Boeing and Lockheed to complete an “independent review” of United Launch Alliance’s ability to scale manufacturing of its Vulcan rockets and meet its commitments to the military. Calvelli also noted that Vulcan has made commitments to launch dozens of satellites for others over that period, a reference to a contract between United Launch Alliance and Amazon for Project Kuiper satellites.

ULA says that once operations ramp up, it plans to launch Vulcan twice a month. The Air Force doubts about whether that will be possible however are well founded. To meet that schedule ULA will need delivery per month of at least four BE-4 engines from Blue Origin, and so far there is no indication the Bezos company can meet that demand. Delays at Blue Origin in developing that engine are the main reason Vulcan is so far behind schedule in the first place.

In order to get Vulcan operational, ULA needs to fly a second time successfully. The second launch of Sierra Space’s Tenacity mini-shuttle is booked for that flight, and was originally supposed to launch this spring. Tenacity however was not ready, as it is still undergoing final ground testing. The launch is now set for the fall, but both ULA and the Pentagon are discussing replacing it with a dummy payload should Tenacity experience any more delays.

The source of all of these problems points to Blue Origin. Not only has it been unable to deliver its BE-4 rocket engine on schedule — thus blocking Vulcan — the long delays in developing its own New Glenn orbital rocket (which uses seven BE-4 engines) has given the military fewer launch options. As a result the military has been left with only one rocket company, SpaceX, capable of launching its large payloads.

To put Blue Origin’s problems in perspective, for Blue Origin to finally achieve its many promises and get both Vulcan and New Glenn flying regularly, it will need to begin producing a minimum of 50 to 150 BE-4 engines per year, with two-thirds for its own New Glenn rocket. Right now all evidence suggests the company is having problems building two per year.

In other words, the Pentagon might send a letter of concern to ULA, but it should instead be focusing its ire on Blue Origin.

NASA: first launch of New Glenn is targeting a September 29, 2024 launch date

According to a presentation given by a NASA official at a conference in London yesterday, the first launch of Blue Origin’s New Glenn rocket is now targeting a September 29, 2024 launch.

In a presentation at a meeting of a planetary protection committee of the Committee on Space Research (COSPAR) in London April 24, Nick Benardini, NASA’s planetary protection officer, listed a Sept. 29 date for the launch of Escape and Plasma Acceleration and Dynamics Explorers (ESCAPADE) mission, a pair of smallsats that will go into orbit around Mars to measure the interaction of the planet’s magnetosphere with the solar wind.

NASA selected Blue Origin’s New Glenn rocket to launch ESCAPADE, awarding the company a $20 million task order through the agency’s Venture-Class Acquisition of Dedicated and Rideshare contract in February 2023 for the mission. The award at the time mentioned only a late 2024 launch, with the expectation that ESCAPADE would be on one of the first, if not the first, flight of the rocket.

Benardini mentioned ESCAPADE in his COSPAR presentation to discuss how the mission was complying with planetary protection requirements, intended to prevent any contamination of Mars, during the assembly of the spacecraft and launch preparations at Cape Canaveral. “They’re slated to be launching Sept. 29 with Blue Origin,” he said.

This is the first time any source at NASA or Blue Origin has revealed a specific launch date. The rocket was originally supposed to fly its first orbital test flight four years ago, but numerous delays, mostly related to the BE-4 engine used by the rocket’s first stage as well as decisions by the company’s former CEO, Bob Smith, to slow all development, pushed that launch back repeatedly. With Smith leaving late last year, the company has suddenly come back to life, with many indications that it was pushing for a launch this year.

Blue Origin completes delivery of the two BE-4 engines for ULA’s second Vulcan launch

Blue Origin this week completed delivery of the two BE-4 engines needed for the second launch of ULA’s Vulcan rocket, presently scheduled for sometime this fall.

That launch was originally targeting an April launch, but according to official announcements has been delayed until the fall because final ground testing of its payload, Sierra Space’s Tenacity mini-shuttle, is not complete. It appears that Blue Origin also contributed to that delay, as it is now obvious that its engines were not available as planned in time for that April launch.

This delay also raises questions about Blue Origin’s ability to ramp up BE-4 engine production to meet the needs of ULA’s Vulcan rocket and Blue Origin’s New Glenn rocket. Both have large launch contracts with Amazon to launch its Kuiper constellation, while ULA also has almost as many contracts with the U.S. military. To meet those contracts, Blue Origin will have to produce several hundred BE-4 engines yearly in the very near future. Right now it appears it can only produce about one per year.

Blue Origin completes first round of launchpad/New Glenn tanking tests

Link here. In the past week or so Blue Origin has done three tanking tests of its assembled engineering test rocket, simulating fueling of a New Glenn rocket on the launchpad, and now intends to roll that test vehicle back to its rocket assembly building.

From here, it is most likely that the rocket will be prepared for the next round of testing, which will include a static fire of the seven first-stage BE-4 engines. This test will mark the first time that Blue Origin’s BE-4 engines will ignite while integrated with a New Glenn first stage. It will also be the first time that the new launch pad supports an engine firing.

The company continues to aim for a first test launch of New Glenn before the end of the year, and these tests strengthen the likelihood that this schedule is realistic.

Complete New Glenn test prototype now vertical on launchpad

New Glenn test vehicle on launchpad

For the first time, after more than a decade of development, a complete two-stage New Glenn test vehicle is now vertical on the launchpad at Cape Canaveral, ready for launchpad tests in preparation for what Blue Origin hopes will be a first launch later this year.

The journey to the pad began in December when New Glenn’s first-stage modules were transported from our factory to the Integration Facility nine miles away. The tests will conclude in the coming weeks following several demonstrations of cryogenic fluid loading, pressure control, and the vehicle’s venting systems. Our launch pad and ground systems are complete and will be activated for the first time during the test campaign.

If successful, New Glenn would be somewhat competitive with Falcon Heavy, and would give the U.S. a third company, after ULA, capable of competing directly with SpaceX. This of course assumes Blue Origin doesn’t buy ULA, which has been rumored.

Space Force issues contract to assess New Glenn rocket for military launches

The Space Force has awarded Blue Origin an $18 million contract to assess that company’s new New Glenn rocket in order to certify it eventually for military launches.

The Space Force awarded Blue Origin nearly $18 million for “National Security Space Launch Phase 3 Lane 2 early integration studies to assess launch vehicle trajectory and mission design, coupled launch loads, and integrated thermal environments to inform compatibility between launch vehicles and space vehicles for missions planned in fiscal years 2025 and 2026.”

The NSSL Phase 3 procurement is divided into two lanes: Lane 1 caters to lower-risk missions to lower orbits, while Lane 2 focuses on demanding missions to higher orbits, requiring certified launch vehicles and full mission assurance. The latter is where Blue Origin, with its New Glenn heavy-lift rocket, could aim to challenge incumbents SpaceX and United Launch Alliance.

Bids for NSSL Phase 3 were submitted in December. Launch services contracts are expected to be awarded later this year for missions to be flown starting in late 2025 through 2029 or beyond.

The Pentagon wants to certify a third launch company for these higher-mass, higher-orbit missions, and New Glenn is powerful enough to provide that service, once it begins operational. This study puts Blue Origin on a path to get that certification.

After years of delays at both ULA and Blue Origin that left almost the entire launch market in the hands of SpaceX, it now looks like SpaceX is finally going to get some competition.

First two stages of New Glenn assembled for the first time

After years of delays, Blue Origin announced yesterday that it has finally joined the first and second stages of its orbital New Glenn rocket, in preparation for its planned first launch later this year.

The stages remain horizontal inside Blue Origin’s assembly facility at Cape Canaveral, where engineers continue to check them out.

New Glenn’s launch was originally supposed to be in 2020. Problems with its first stage BE-4 engine put it (as well as ULA’s Vulcan rocket) four years behind schedule. The evidence now suggests that those problems were badly acerbated by the poor leadership of Bob Smith, Blue Origin’s CEO from 2017 to 2023, who apparently refused to spend money on test engines and the additional hardware necessary to test the engine to figure out what was wrong. Smith also appeared to slow all other work down in numerous ways as well as antagonize many at the company, causing a lot of high level engineers over time to flee.

Almost to the day Smith left last year Blue Origin has appeared to come to life. If so, this bodes well for both its future as well as that of the entire American rocket industry. New Glenn is a very powerful rocket, capable of lifting 50 tons to low Earth orbit, making it comparable to SpaceX’s Falcon Heavy. Its first stage is also designed to be reuseable, landing on a drone ship like the Falcon 9. If successful it will thus be a very capable competitor to SpaceX.

The company is aiming for an August launch. Keep your fingers crossed.

Blue Origin moves first stage of its New Glenn rocket from factory to launchpad hanger

In what might be the first step in assemblying Blue Origin’s New Glenn rocket for the first time (followed by a launch), the company yesterday transported the rocket’s first stage from its factory to its launchpad hanger.

Transported by a series of multiwheeled carriages and an arching structure, the 189-foot-tall first stage for what will be a 320-foot-tall rocket when fully assembled traveled horizontally on a 22-mile trip from the New Glenn factory in Merritt Island through Kennedy Space Center over to Cape Canaveral Space Force Station where Blue Origin has a hangar and launch pad at Launch Complex 36.

Jeff Bezos has said the company plans that first launch before the end of this year, though the company has been making this same promise now for the last three years, and is years behind schedule. What makes this promise different however is that this time we are seeing actual hardware moving towards the launchpad.

The article also gives a rough update on the company’s effort to manufacture the many BE-4 rocket engines needed for New Glenn (7) and ULA’s Vulcan rocket (2). The two engines for the next Vulcan launch in April are presently undergoing final testing at Blue Origin’s test facility in Texas, and the company says it is about to ramp up production. It thus appears that getting enough engines built is still the main obstacle to launch. We shall finally know later this year if Blue Origin has solved this problem.

1 2 3 4