Atlas 5/Cygnus launch delayed until mid-April

ULA has delayed its next Atlas 5 launch to send a Cygnus cargo capsule to ISS until mid-April.

Gatens said NASA was now expecting the Cygnus to launch to the station no earlier than the middle of April. “The Orbital launch, the next launch, has slipped due to an investigation of a hydraulic leak in the booster engine compartment that’s in work,” she said. “There are some components being replaced. The investigation is going on and we’re currently targeting no earlier than, probably, a mid-April launch.”

ULA spokeswoman Jessica Rye said March 28 that a new launch date has not been set yet for the mission. “Additional information will be provided once testing to resolve the booster hydraulic issue is complete,” she said.

The launch was initially planned for mid-March. This delay has forced NASA to delay a spacewalk because it involves installing equipment that the Cygnus capsule is bringing to ISS.

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SSL sues Orbital ATK over proprietary in-space servicing technology

Space Systems/Loral has filed a lawsuit against Orbital ATK over that company’s improper access to proprietary information concerning its in-space servicing plans.

At least four confidential SSL documents were viewed and distributed by an Orbital ATK employee working at NASA’s Langley Research Center in Hampton, Virginia, where the data is stored as part of an ongoing SSL partnership with the U.S. space agency, according to the complaint filed in U.S. District Court for the Eastern District of Virginia.

Orbital declined to comment.

SSL, a subsidiary of Canada-based MacDonald, Dettwiler and Associates Ltd., said it was informed of the data breach by NASA in December 2016. Orbital acknowledged the unauthorized access of SSL’s data and fired the employee, but did not respond to questions about the scope of the breach or about five other Orbital employees whom NASA said may have read the SSL documents, the lawsuit said.

The two companies are in direct competition for doing in-space robotic servicing of satellites. Last month Orbital ATK sued DARPA for its contract with SSL for this work, claiming the contract violated U.S. policy that forbids DARPA from competing directly against commercial companies. It appears that this new lawsuit is a bit of tit-for-tat.

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Decision on new Orbital ATK rocket expected in 2018

The competition heats up? Orbital ATK says it will decide whether it will introduce a new commercial rocket sometime in early 2018.

Orbital ATK has released few details about what is known only as its “Next-Generation Launcher.” The vehicle would use solid-fuel lower stages based on space shuttle solid rocket motor segments developed by the company, as well as solid strap-on boosters. A liquid-oxygen, liquid-hydrogen upper stage would use a version of Blue Origin’s BE-3 engine that company is currently flying on its New Shepard suborbital vehicle.

The rocket’s design has at least superficial similarities to a vehicle concept called Liberty that ATK proposed prior to its merger with Orbital Sciences Corporation. Liberty, with a five-segment shuttle solid rocket booster first stage and a second stage derived from the Ariane 5 core stage provided by Astrium, was itself a commercial spinoff of the cancelled Ares 1 rocket from NASA’s Constellation program. ATK proposed Liberty for NASA’s commercial crew program but failed to win funding.

The decision itself will be based on whether the Air Force remains interested. At the present time the Air Force is investing about half the capital required to develop the rocket. If the Air Force backs out, Orbital ATK will decide against the rocket. If the Air Force support remains firm, they will go ahead with development. Essentially, this story is Orbital ATK lobbying to keep the Air Force support going.

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Orbital ATK prepares Cape Canaveral launchpad for July Minotaur launch

The competition heats up: Orbital ATK crews on Sunday practiced stacking stages on a Cape Canaveral launchpad in preparation for a July Minotaur 4 launch of an Air Force surveillance satellite.

Teams this weekend stacked three inert Peacekeeper missiles stages on a launch stand similar to those that will make up the Minotaur IV rocket’s first three stages. Two more Orion 38 stages will fill out the rocket. On Sunday, the first three stages standing more than 50 feet tall were surrounded by puffy white covers that will keep the right temperature during the launch campaign’s summer heat.

Plans called for the mobile gantry to be rolled back on rails to its launch position before the stages are taken down on Monday.

Orbital ATK has been prevented from expanding its Minotaur 4 market beyond military launches because the rocket uses these available but now unused Peacekeeper missiles and is thus very inexpensive. Their competitors have been their influence in Congress to forbid their use commercially.

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Orbital ATK sues DARPA over its satellite repair program

Orbital ATK has filed a lawsuit against the Defense Department’s DARPA division over its satellite repair program that is apparently going to award a contract to a Canadian company to develop a system for using robots to repair orbiting satellites.

Orbital argues that the federal program, called the Robotic Servicing of Geosynchronous Satellites, would unfairly compete with its own privately funded effort, a system called the Mission Extension Vehicle 1, backed by at least $200 million from investors. The company has set up at a production facility in Northern Virginia, with a launch planned for next year.

DARPA wants to build out a government-funded program of its own, and is close to awarding a contract to a company that Orbital views as a competitor. In a contract announcement briefly posted on the agency’s website, DARPA said it is awarding a $15 million contract to Space Systems/Loral (SSL), a U.S. subsidiary of Canadian aerospace firm MacDonald, Dettwiler and Associates. DARPA spokesman Jared B. Adams said the contract award was posted in error and elements of the deal are still being worked on.

In its lawsuit, Orbital alleges that the contract violates federal policy against creating government space programs that compete with existing commercial ones. “The U.S. National Space Policy explicitly directs government agencies to avoid funding activities that are already in development in the commercial marketplace,” the company said in a statement. “Orbital ATK will continue to pursue all available options to oppose DARPA from moving forward with this illegal and wasteful use of U.S. taxpayer dollars.”

DARPA normally pushes projects that no one is doing, either because the work is too experimental or can’t yet make a profit. In this case however it appears that this is not the case. Worse (from a political perspective), they are awarding the contract to a non-American company. I would not be surprised if Congress soon steps in and shuts this particular DARPA project down.

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Orbital ATK’s Pegasus launches successfully

Orbital ATK’s Pegasus rocket was successfully launched today from the bottom of its L-1011 airplane, placing in orbit a NASA constellation of eight smallsat satellites designed to study hurricanes.

he use of an eight-satellite constellation will allow for more frequent observations, allowing for a better characterization of the early stages in a cyclone’s formation and of the storm’s eventual decay. Once in orbit, the satellites will be spaced evenly around their orbital plane, achieving an angular separation of around 45 degrees from each other. The CYGNSS satellites were built by the Southwest Research Institute and the University of Michigan, while their deployer was developed by Sierra Nevada Corporation. Each satellite has a mass of 28.9 kilograms (63.7 lb), with an overall payload mass of 345.6 kilograms (761.8 lb) including the deployer. The CYGNSS mission is expected to last a minimum of two years.

This was the first Pegasus launch since 2013. I’m not sure why it has not been getting more business, but it does have another launch now scheduled for June.

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Cygnus fire experiments a success

The fire experiments that were done on the Cygnus cargo freighter after it left ISS two weeks ago have been declared a success.

Saffire-II burned nine different samples, in an effort to gauge the flammability of various materials in a microgravity environment. These 12-by-2-inch (30 by 5 centimeters) samples included silicon of different thicknesses; a cotton-fiberglass blend; plexiglass; and Nomex, a commercially available material that’s used in spacecraft on cargo bags and as a fire barrier, NASA officials said. Everything went well during the experiment, they added: All nine samples burned as planned, and the Saffire-II team collected more than 100,000 images. All data had come back down to Earth by Friday (Nov. 25), at which point Saffire-II achieved “complete mission success,” NASA officials wrote in an update.

This was the second set of fire tests. There are plans for a third on a future Cygnus freighter.

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Atlas 5 to launch Cygnus in March

NASA has ordered Orbital ATK to use ULA’s Atlas 5 rocket for its next Cygnus cargo run to ISS in order to maximize the cargo that the capsule can deliver.

A Cygnus reached the station last month with over 5,000 pounds of supplies after launching atop Orbital ATK’s own Antares rocket. It was the first such flight for the booster in two years, a lull instigated by the 2014 explosion of an Antares and Orbital ATK’s decision to replace the main engines with a different design. But the more-powerful Atlas 5 rocket can launch over 7,700 pounds of provisions inside a Cygnus, and the Wall Street Journal reported on Thursday night that NASA has pushed Orbital ATK to buy another Atlas 5 for its greater lift capacity and reliability record.

Sources told Spaceflight Now that the Atlas 5 would launch the OA-7 mission in March and that Orbital ATK was working with Kennedy Space Center to book facility time to process the Cygnus.
It was not immediately clear if NASA or Orbital ATK would pay for the extra costs associated with the Atlas 5 rocket.

This decision by NASA to favor Atlas 5 here over Antares illustrates some of the commercial weaknesses of Antares. Orbital ATK’s decision to launch the rocket from Wallops Island in Virginia had some political advantages, putting their launch facilities in the state and congressional district of legislators whose approval they were soliciting. The decision, however, limited the cargo capacity of the rocket because of the site’s higher latitude. This might also help explain why Orbital ATK has as yet failed to find any other customers for Antares, besides NASA.

I also wonder whether some political pressure from other legislators who favor ULA also helped influence this decision. The political game is brutal these days in Washington and almost nothing connected to the federal government is done anymore without some crony and corrupt political maneuvers in the background.

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Antares successfully launches Cygnus

After two years of redesign, Orbital ATK’s Antares rocket tonight successfully put a Cygnus cargo capsule into orbit.

Considering that every single one of the vehicles that fly to ISS (Soyuz, Dragon/Falcon 9, Cygnus/Antares, HTV) has been experiencing some issue that has delayed each of their launches, this success tonight must be a relief to managers and engineers in both Russia and the U.S.

Next comes a manned Soyuz launch on Wednesday.

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Russia gets two contracts for Proton

The competition heats up: Russia has signed two new contracts using its newly announced Proton-Medium rocket configuration.

Both contracts are for the same launch. The primary payload will be a Intelsat communications satellite. The secondary payload will be Orbital ATK’s first Mission Extension Vehicle (MEV-1), which is actually more significant and somewhat ground-breaking.

The MEV-1 provides life-extending services by taking over the propulsion and attitude control functions. Satellites have an average of 15 years of life on orbit, before they need to be replaced. The vehicle itself has a 15-year design life with the ability to perform numerous dockings and undockings during its life span. “Rather than launching new satellites, operators can extend the life of healthy in-orbit satellites, providing enhanced flexibility through Orbital ATK’s scalable and cost-efficient capabilities,” noted Our simple approach minimizes risk, enhances mission assurance, and enables our customers to realize the maximum value of their in-orbit satellite assets.”

The launch of MEV-1 will involve in-orbit testing and a demonstration to be performed with an Intelsat satellite. MEV-1 will then relocate to the Intelsat satellite scheduled for the mission extension service, which is planned for a five-year period. Intelsat will also have the option to service multiple satellites using the same MEV.

If MEV-1 proves successful, Orbital ATK will have built, launched, and made money from the first robot repair satellite. While at first glance this success suggests that satellite companies will need to launch fewer satellites, thus reducing the market demand for rockets, what it will really do is make the orbiting satellite more useful and profitable, thus encouraging new players to enter the market. The demand for satellites will increase, thus increasing the demand for rockets.

Ain’t freedom and private enterprise grand?

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Stratolaunch to use Orbital ATK’s Pegasus rocket

The competition heats up? Vulcan Aerospace and Orbital ATK announced today that they are renewing their partnership, using Pegasus in conjunction with Stratolaunch to put satellites into orbit.

Under a multiyear “production-based partnership,” the companies said, Orbital ATK will provide “multiple” Pegasus XL air-launch rockets to be used with the Stratolaunch aircraft, which, when completed, will have the largest wingspan of any plane ever built.

With the Pegasus XL rockets, the Stratolaunch aircraft will be able to launch small satellites weighing up to 1,000 pounds, according to the firms’ joint statement released Thursday. Pegasus rockets already have done this kind of work: Orbital ATK has used them to launch satellites from the belly of its Stargazer aircraft.

This deal suggests to me that Vulcan Aerospace has a problem. It couldn’t find anyone to build a large rocket for Stratolaunch and this deal was therefore conjured up to paper over this problem. First , it appears that the reason Orbital ATK originally backed out was that they didn’t want to build the new rocket. Maybe they had engineering concerns. Maybe they were worried about cost or management. Regardless, they didn’t want to build it.

Second, using Stratolaunch with Pegasus seems pointless if the satellite weigh is still limited to only 1,000 pounds. That’s the payload capacity of Pegasus using Orbital ATK’s L-1011 Stargazer airplane. Why bother switching to Stratolaunch if the giant plane doesn’t give you any benefits?

Thus, it appears to me that what has happened is that Vulcan needed some rocket to use with Stratolaunch so that they could squelch the rising doubts about the company. This deal gives them that. It also probably gives Orbital ATK some extra cash to get them to agree to do it.

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Redesigned Antares launch scheduled for Oct 13

NASA and Orbital ATK have now set October 13 as the date for the first Antares launch in two years.

Though ISS is not short of supplies, this quote underlines the difficulty of the particular situation now.

While the space station has plenty of food, water, experiments and other provisions, NASA officials are eager for the Antares rocket to resume flights as all of the research outpost’s other servicing vehicles are facing delays.

SpaceX’s Falcon 9 rocket, which launches the company’s Dragon cargo craft, is grounded after a launch pad explosion Sept. 1, and Dragon resupply missions to the space station may not start up again until early next year.

The Japanese HTV cargo freighter was supposed to blast off Sept. 30 with several tons of supplies, including new lithium-ion batteries for the space station’s electrical system. But that launch has been delayed until at least December after Japanese engineers discovered a leak during an air tightness test in August.

And a Soyuz crew capsule that was supposed to launch Sept. 23 with three new space station residents will not lift off until at least Oct. 19 after Russian workers discovered a technical problem on the vehicle. The Soyuz delay will likely push back the launch of Russia’s next unpiloted Progress cargo freighter from Oct. 20 until late November or early December.

Even with numerous redundent methods for hauling cargo to ISS, it is still possible for them all to have problems all at once.

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