The press begins to turn against SLS

This report by Eric Berger of Ars Technica, describing the press teleconference today where NASA announced that they would not fly humans on the first SLS flight in 2019, reveals a significant political change.

In the past, most mainstream reporters would routinely accept NASA’s announcements about SLS. If the agency said it was great, their stories would wax poetic about how great it was. If NASA said its greatness was causing a delay, their stories would laud NASA had how well it was doing dealing with SLS’s greatness, even though that greatness was forcing another delay. Never, and I mean never, would NASA or these reporters ever talk about the project’s overall and ungodly cost.

This press conference was apparently quite different. The press had lots of questions about SLS and its endless delays. They had lots of questions about its costs. And most significant, they had lots of questions for NASA about why the agency is having so much trouble building this rocket, when two private companies, SpaceX and Blue Origin, are building something comparable for a tenth the money in about half the time.

During the teleconference, Ars asked Gerstenmaier to step back and take a big-picture look at the SLS rocket. Even with all of the funding—about $10 billion through next year—how was the agency likely to miss the original deadline by as much as three years, if not more?

“I don’t know,” Gerstenmaier replied. “I don’t know—I would just say it’s really kind of the complexity of what we’re trying to go do, and to build these systems. We weren’t pushing state-of-the-art technology, like main engines sitting underneath the rocket or new solid rocket boosters. But we were pushing a lot of new manufacturing, and I think that new manufacturing has caused some of the delays we’ve seen. No one welds the way that we’re welding material at the thicknesses we’re welding.”

…Later, the NASA officials were asked about private companies such as SpaceX and Blue Origin, which are also building heavy-lift rockets but at a very limited cost to taxpayers. What would they have to say about just buying those vehicles off the shelf, at significantly lower cost than an SLS launch, and preserving NASA’s funds to execute in-space missions?

Gerstnmaier’s explanations for SLS’s delays and costs, that it is a very complex and advanced piece of rocket engineering, is total bunk. This was supposed to be an upgraded Saturn 5, but it will only be able to lift about 70% of the payload. It is using the actual shuttle engines, and upgraded shuttle solid rocket boosters. While new engineering was required to refit these for SLS, none of that should have been so hard or expensive.

The key here is that members of the press are finally aware of this, and are asking the right questions. With Falcon Heavy about to launched multiple times before SLS even launches once, the continuation of this boondoggle is becoming increasingly difficult to justify.

Two Dragon Mars missions in 2020?

It appears that SpaceX is considering flying two test Dragon capsules to Mars in 2020.

NASA’s manager of science missions, Jim Green, said on Tuesday that the 2020 launch window when Earth and Mars are in favorable alignment for relatively short transits is getting crowded. Speaking Tuesday at the Humans to Mars conference in Washington, DC, Green said, “Every 26 months, the highway to Mars opens up, and that highway is going to be packed. We start out at the top of that opportunity with a SpaceX launch of Red Dragon. That will be followed at the end of that opportunity with another Red Dragon. Those have been announced by SpaceX.” NASA plans to launch a Mars lander in 2020 as well.

Two Red Dragon missions in 2020 have not yet formally been announced by SpaceX. Company spokesman John Taylor told Ars he would have to look into the question of sending two Dragons to Mars in 2020. However, other industry sources told Ars this is definitely under consideration by SpaceX, although no final decisions have been made.

That would mean two Falcon Heavy launches that year, just for this. And it would happen long before NASA manages its first launch of a complete SLS rocket.

SpaceX completes first static fire test of Falcon Heavy core stage

Capitalism in space: SpaceX this week successfully completed the first static fire engine test of the core stage of its Falcon Heavy rocket.

In a tweet, the company said that it completed the first static fire of the core stage of the rocket at the company’s McGregor, Texas, test site last week. The company did not disclose the precise date of the test or its duration. The company included in the tweet a video showing about 15 seconds of the test.

The Falcon Heavy uses three Falcon 9 first stages, or cores, along with an upper stage, an approach similar to United Launch Alliance’s Delta 4 Heavy. The two side booster cores for the first launch will be previously-flown Falcon 9 first stages, but the center core will be a new stage, modified to accommodate the side boosters.

The first launch is scheduled for sometime in the late summer, early fall.

SpaceX to launch Bulgarian satellite in June with used first stage

Capitalism in space: SpaceX will fly its second used first stage in June when it launches a Bulgarian communications satellite.

In a statement, BulgariaSat said its BulgariaSat-1 spacecraft is scheduled to launch in mid-June on a Falcon 9 from Cape Canaveral, Florida. The first stage of that Falcon 9 will be the same one that launched 10 Iridium Next satellites from Vandenberg Air Force Base in California in January. Maxim Zayakov, chief executive of BulgariaSat, said the use of a reused first stage lowers the launch price and “makes it possible for smaller countries and companies to launch their own satellites.”

The company did not disclose the price it is paying for the launch, including what discount it is receiving for using a “flight-proven” first stage.

Previously SpaceX had said it would charge about $40 million for a launch using a previously flown first stage, so I would suspect the discount is somewhere around that.

California proposes taxes on commercial space companies

We’re here to help you! The Franchise Tax Board of California has proposed new regulations that would allow the state to tax commercial launch companies.

You can read the full proposal here [pdf].

The rules are designed to apply to any company operating in California that generates at least half the money it takes in from “space transportation” — defined as the movement of people or property 62 miles above the surface of the Earth. That’s the internationally recognized line that separates our planet from the rest of space. It would apply to companies that use California as a launchpad, not California companies launching from other states, like Texas or Florida.

Essentially, they will tax any launch from Vandenberg, basing the tax on the distance the payload flies while still attached to the rocket and still the responsibility of the launch provider.

This is essentially a tax on SpaceX, since they are California’s only major launch company. This is also a tax on Vandenberg, the only spaceport in the state. The result? Expect future companies to flee California. Expect new spaceports to spring up elsewhere. As noted in the article:

At least one company has already been lured away from California for the promise of greater financial incentives — though of a more earthly variety. Moon Express, a company working to mine the moon for natural resources, moved from Mountain View to Florida. In an email, the company’s CEO and founder, Bob Richards, said the company “relocated from California to Florida in part due to the State of Florida’s progressive economic development incentives designed to attract commercial space companies

Elton John – Rocket Man

An evening pause: Hat tip Sayomara. This pause is slightly different, and is really two-for-one. The background music is Elton John’s “Rocket Man,” but the visuals are of SpaceX’s future spaceport site at Boca Chica beach near Brownsville, Texas. Apparently someone used a drone to fly over the site and videotaped it. As Sayomara noted, this “shows how far away this site is from being usable.”

SpaceX successfully launches first surveillance satellite

Capitalism in space: SpaceX this morning successfully launched its first National Reconnaissance Office (NRO) surveillance satellite.

They also successfully landed the first stage at the cape. Video below the fold. These first stage landings are becoming entirely routine, which in the long run will probably be their biggest single achievement. Expect this stage to fly again.

Last night John Bachelor emailed me a link to a podcast I did with him from April 2011, six years ago. He has reposted it, entitling it “SpaceX underbids Big Space & the beginning of commercial space supremacy.” During that appearance I noted the signing of SpaceX’s first contract with NRO. That contract led to today’s launch.

About the same time I posted a story describing NASA’s first small development contracts for commercial manned capsules, awarded to Blue Origin, Sierra Nevada, SpaceX and Boeing. In that post, I predicted the following about this commercial effort:

I bet they all get their rockets/capsules launched and in operation, supplying cargos and crews to low Earth orbit, before NASA even test fires its heavy-lift rocket [SLS].

Looks like that’s a prediction that will turn out true.
» Read more

First Falcon Heavy side first stage ready for initial tests

Capitalism in space: SpaceX prepares for first Falcon Heavy launch this fall, with the first side stage ready for its first hot fire static tests while the company prepares the launchpads.

They need to finish repairing the launchpad damaged in the September 1 explosion so that the Falcon 9 can once again launch from there. Once this is done, they have an estimated sixty days of additional work to do with the Falcon Heavy pad. It is expected the switch back to the old pad will take place by August. meaning that the first Falcon Heavy launch will likely happen no earlier than October.

Posted while in the air over Nova Scotia on the way to Israel.

Air Force willing to use re-used Falcon 9 first stages

Capitalism in space: The head of the Air Force’s space division said yesterday that they would be willing to launch satellites using Falcon 9 used first stages.

“I would be comfortable if we were to fly on a reused booster,” General John “Jay” Raymond told reporters at the U.S. Space Symposium in Colorado Springs. “They’ve proven they can do it. … It’s going to get us to lower cost.”

Russia responds to SpaceX reused booster success

A bunch of stories from Russia today appear to express that country’s political response to SpaceX’s success yesterday in launching a commercial satellite using a previously flown first stage.

It appears that these stories are quoting a variety of Russian officials who apparently did not get their stories straight. Also, it appears that much of what they are saying here is pure bluster. For example, in the third link the official makes the silly claim that the ability of their rocket engines to be started and then restarted repeatedly proves they are dedicated to re-usability. And the first two links don’t provide much back-up for the claims that they can complete with SpaceX, especially since SpaceX presently charges a third less than they do per launch, and that is using new boosters. With reused boosters SpaceX’s launch fees will be less than half what Russia has been charging for a Proton launch ($90 million vs $40 million).

Similarly, the claim that they will complete 30 launches this years is absurd. They won’t be able to launch Proton until May, at the soonest, because of the need to remove defective parts from all of their in-stock engines. Soyuz launches are similarly delayed while they check its engines also. To complete 30 launches in only seven months seems very unrealistic to me, especially since the best they have done in a full year this century is 34 launches, with an average slightly less than 30 per year.

Nonetheless, this spate of stories and statements by Russian officials shows that they are feeling the heat of competition, and also feel a need to respond. The first story has this significant statement:

Russia’s State Space Corporation Roscosmos is responding to the challenges with available possibilities, he added. “It has announced a considerable reduction in the cost of Proton rocket launches. The commercial price of this rocket’s launch is considerably higher than its prime cost and we have the potential for the price cut. But customers are giving up our services because the number of payloads [satellites] remains unchanged and does not grow. Correspondingly, a new player on the market snatches away a part of orders,” the expert noted.

Because of Russia’s low labor costs they have always had a large profit margin on their Proton launches. The $90 million they charged was set just below what Arianespace charged for its launches. It appears they are now planning to lower their prices further to match SpaceX.

Posted from the south rim of the Grand Canyon.

First Falcon Heavy demo launch to include two used boosters

The competition heats up: SpaceX plans to use two already flown first stage boosters when it does its first demo flight of Falcon Heavy later this year.

Musk said the rocket cores for Falcon Heavy’s first flight are two to three months away from completion. He emphasized that the first launch will carry a lot of risk, and as such, SpaceX doesn’t plan to carry a valuable payload or payloads with it. “We will probably fly something really silly on Falcon Heavy because it is quite a high risk mission,” he said.

SpaceX will seek to recover all the boosters from the first Falcon Heavy flight, assuming all goes according to plan. Musk said the two side boosters would land back at Cape Canaveral Air Force Station, followed by the center core returning to a drone ship in the Atlantic.

They will also try to recover the upper stage, but are not hopeful this will succeed. The article also notes that they hope to fly an additional four used boosters in 2017. SES is eager to use them on its three scheduled flights this year.

The company has also said that the booster that was successfully reused this week will not fly again, but will instead be put on display in Florida.

Posted from the south rim of the Grand Canyon.

SpaceX recovers fairing of upper stage of Falcon 9

The competition heats up: Even as SpaceX made history yesterday in its successful use and recovery of a used first stage, it also recovered for the first time the fairing that protected the satellite.

For the first time, SpaceX also recovered the payload fairing, the conical shaped structure on top of the rocket that surrounds and protects the spacecraft during launch. The fairing separates from the spacecraft in two sections during the launch sequence — in this case, 3 minutes and 49 seconds after launch — and usually falls into the ocean and breaks into pieces. SpaceX outfitted these two fairing sections with parachutes so they could be recovered, which apparently will become standard practice.

Musk also indicated that they are now going to begin an effort to recover the second stage. “What’s the worst that could happen? It blows up? It would anyway.”

Reused first stage static fire dress rehearsal today

Update: The countdown and static fire test has been completed, apparently successfully. The launch however is now set for Thursday.

SpaceX today plans to do the first static fire dress rehearsal countdown of a Falcon 9 rocket using an already used first stage.

The static fire process for SpaceX and its Falcon 9 rocket is one of the last critical components in the pre-launch flow ahead of liftoff. For SES-10, the Falcon 9 and mated second stage will be moved to the launch pad on top of the TEL (Transporter Erector Launcher) and will be taken to vertical at historic launch complex 39A. Once the Falcon 9 is vertical, technicians and engineers will complete all of the connections between the TEL/launch mount and LC-39A and proceed into countdown operations on Monday morning.

For this particular static fire, SpaceX has up to an eight-hour window.

If all goes well, they plan to do the actual launch on Wednesday.

The article by the way also provides a nice detailed history of the first stage.

SpaceX signs lease for Florida warehouse to refurbish 1st stages

The competition heats up: SpaceX has signed a five year lease for a Florida warehouse near Port Canaveral store and refurbish its recovered Falcon 9 and Falcon Heavy first stages.

This lease just firms up the reality that SpaceX is shifting from expendable first stages to a fleet of reusable first stage. Any rocket company that does not do the same is going to be left in the dust.

SpaceX successfully launches commercial satellite

The competition heats up: SpaceX tonight successfully launched Echostar 23.

This launch is almost four weeks after their last launch, which sent a Dragon capsule to ISS. Their goal this year has been to do one launch every two weeks, a goal they have not yet reached. The next launch, which will also place a commercial communications satellite into orbit, is tentatively set for March 27, and will also be the first launch that reuses a first stage. If they make that happen it will be first time they have hit the two week launch rate this year. They will then try to follow with another Dragon resupply mission, this time reusing a Dragon capsule for the first time.

SpaceX wins another Air Force launch contract

The competition heats up: SpaceX has been awarded a $96.5 million contract to launch an Air Force GPS satellite.

This price is about $14 million more than the last SpaceX Air Force launch contract. That’s probably because SpaceX was trying to undercut ULA’s price by as little as possible so that they could increase their profit. Until there are others in the business who can compete with SpaceX’s prices, the company is sitting pretty in any competitive bidding situation. Their costs are less, so they can always beat everyone else’s prices, while maximizing their profits.

New commercial proposals for launching almost 15,000 satellites

The competition heats up: New applications filed by SpaceX and OneWeb with the FCC propose augmenting both companies’ previously proposed satellite constellations and raising the number of total satellites to be launched to almost 15,000 total.

SpaceX has filed a new application with the Federal Communications Commission (FCC) for approval to launch a constellation of 7,518 satellites to provide communications in the little used V band. The system is in addition to another constellations of 4,425 satellites (plus orbital spares) SpaceX proposed in November that would operate in the Ku and Ka bands. In total, the two constellations would have 11,943 spacecraft plus spares. “When combined into a single, coordinated system, these ‘LEO’ and ‘VLEO’ constellations will enable SpaceX to provide robust broadband services on a full and continuous global basis,” SpaceX said in its application.

Competitor OneWeb has submitted a new application that would add an additional 2,000 satellites capable of operating in the V-band to its planned constellation of 720 satellites.

These are all smallsats, which means they can be launched in bunches. Still, even if they are launched in groups of 100, it will still take 150 launches to get them all into orbit. That is a lot of business for the launch industry.

SpaceX loses 89 smallsats due to delays

Spaceflight, a company that specializing in scheduling secondary payload launches for smallsat companies, this week pulled 89 satellites from SpaceX because of that company’s launch delays.

For more than a year, Seattle-based Spaceflight has been waiting to launch an array of 89 miniaturized satellites aboard a SpaceX Falcon 9 rocket and deploy them in orbit from its innovative SHERPA carrier.

Now the launch logistics company isn’t waiting any longer. All 89 satellites have been rebooked due to schedule concerns, Spaceflight’s president, Curt Blake, reported today in a blog posting. “We found each of our customers an alternative launch that was within the same time frame,” Blake wrote. “It took a huge effort, but within two weeks, the team hustled to have all customers who wanted to be rebooked confirmed on other launches!”

The SHERPA carrier had been slated as a secondary payload on the launch of Taiwan’s Formosat-5 satellite. It was put on SpaceX’s manifest since 2015, but the launch has been repeatedly delayed, in part due to the Falcon 9 rocket mishaps that occurred in mid-2015 and last September.

What is good about this is that the competition in the launch industry is now robust enough that these smallsats can find alternatives, and do it quickly. As good as SpaceX might be at some things, if the company doesn’s start fulfilling its promised launch schedule it will start to bleed customers more and more.

Unfortunately, the article doesn’t say which launch companies have now gotten this business. If I had to guess, I would bet that India got the contracts, based on their recent PSLV launch that put 103 smallsats into orbit. In arranging that launch ISRO had been very mobile, adding new smallsats to it quickly and very late in the launch schedule.

Heading Home

Today we completed our last caving trip in Belize. I and many of the expedition’s participants head home tomorrow.

Because our cave trips take so much time, I have not had time to post anything these last few days. I will try to post tomorrow during my return home, but expect full posting to resume on Thursday.

Also, though I will comment then in greater length about SpaceX’s announcement on Monday that they plan on sending two tourists around the Moon by 2018, I want to note here that this announcement is clearly Elon Musk’s response to the effort by NASA to delay the launch of commercial crew because of so-called safety issues so that SLS/Orion might fly first. Musk is telling the world that NASA’s safety concerns are crap (to which I generally agree) and he intends to prove this with his own lunar manned mission.

Dragon safely berths at ISS one day late

As expected, SpaceX’s Dragon freighter safely berthed at ISS today, one day late.

French astronaut Thomas Pesquet steered a 58-foot robotic arm to snare the unmanned Dragon at 5:44 a.m. EST, as the two spacecraft flew 250 miles above northwestern Australia. “Looks like we got a great capture,” radioed Shane Kimbrough, commander of the six-person Expedition 50 crew, to flight controllers in Houston.

The freighter will remain docked at ISS for a month while they off load it and load it with experiments being sent home.

Dragon aborts berthing with ISS

Because the spacecraft had apparently rendezvoused with ISS about 15 minutes early today, the computers on Dragon aborted the berthing, backing off to try again tomorrow.

No explanation as to why the spacecraft arrived so much earlier than expected, though it is reported to be in excellent shape.

Posted above the Gulf of Mexico, which appears very calm today.

SpaceX delays first Dragon Mars mission to 2020

SpaceX has decided to delay its first Dragon flight to Mars from 2018 to 2020 so as to focus on more immediate priorities.

Instead of aiming for the 2018 deadline, SpaceX will now try to launch a robotic mission to Mars — known as its Red Dragon mission — two years later, in 2020, SpaceX president Gwynne Shotwell said during a press conference Friday.

This delay will allow the company to refocus on other more, earthly ambitions in the near term before setting its sights on Mars down the road. “We were focused on 2018, but we felt like we needed to put more resources and focus more heavily on our crew program and our Falcon Heavy program, so we’re looking more in the 2020 time frame for that,” Shotwell said.

They need to fly the Falcon Heavy several times first, and the delays caused by last year’s September 1 launchpad explosion, has pushed the first Falcon Heavy launch back from late in 2016 to the summer of 2017.

Killing both commercial space and American astronauts

This all reeks of politics: A new Government Accountability Office (GAO) report released yesterday says that NASA it should not permit Boeing and SpaceX to fly humans on their capsules and rockets until they fix certain issues and test both repeatedly on unmanned flights before the first manned flights to ISS.

This GAO report was mandated by Congress, and it requires NASA to certify that both Boeing and SpaceX have met NASA’s requirements before allowing those first manned flights. While the technical issues outlined in the report — to which NASA concurs — might be of concern, my overall impression in reading the report, combined with yesterday’s announcement by NASA that they are seriously considering flying humans on SLS’s first test flight, is that this process is actually designed to put obstacles in front of Boeing and SpaceX so as to slow their progress and allow SLS to launch first with humans aboard.

For example, the report lists three main problems with the commercial manned effort. First there is the Russian engine on the Atlas 5. From the report itself [pdf]:
» Read more

SpaceX successfully completes Falcon 9 static fire test

SpaceX on Sunday successfully completed the launch dress rehearsal countdown and static fire test for its next Falcon 9 launch, which will loft a Dragon capsule to ISS and is set now for February 18.

The article at the link as well as a lot of other news organizations are making a big deal about the fact that this launch is taking place at the LC-39A launchpad, used during the Apollo program as well as by the shuttle. While the historic background is interesting, of more significance to me is that this test brings SpaceX closer to having two operational pads in Florida, one of which (LC-39A) is configured for Falcon Heavy launches.

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