A fundamental design failure appears to be the cause of the fuel leak that caused the launch postponement of India’s first home-made geosynchronous powered rocket in August.
The complete failure of the fuel tank appears to be the cause of the massive leak that caused the launch postponement of India’s first home-made geosynchronous powered rocket in August.
Mr. Radhakrishnan [head of India’s space agency] said while the expert committee had attributed the fuel leak to stress corrosion cracking of the tank filled with propellants, exactly why this happened was “a research problem” that remains to be investigated. The next GSLV mission will switch to a better aluminium alloy material for its propellant tanks.
Up to now the reports have been somewhat vague about the cause of what was clearly an extensive leak. This story tells us that the tank essentially failed. As they filled it with propellants, cracks apparently showed up everywhere, with fuel spewing out in all directions. As far as I can remember, I don’t think there has ever been a rocket tank failure quite this spectacular.
This suggests there were fundamental design flaws in the tank or very serious quality control problems in its manufacture. With the next launch attempt scheduled for December 15, I hope India has identified the source of this incredibly basic problem and taken action to prevent it from happening again.
Update: Reader Patrick Ritchie found this older article which suggests the failed tank was an old tank of a design that was “prone for delayed cracks”. The error here then was in using this substandard old equipment rather than a newer tank.
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The complete failure of the fuel tank appears to be the cause of the massive leak that caused the launch postponement of India’s first home-made geosynchronous powered rocket in August.
Mr. Radhakrishnan [head of India’s space agency] said while the expert committee had attributed the fuel leak to stress corrosion cracking of the tank filled with propellants, exactly why this happened was “a research problem” that remains to be investigated. The next GSLV mission will switch to a better aluminium alloy material for its propellant tanks.
Up to now the reports have been somewhat vague about the cause of what was clearly an extensive leak. This story tells us that the tank essentially failed. As they filled it with propellants, cracks apparently showed up everywhere, with fuel spewing out in all directions. As far as I can remember, I don’t think there has ever been a rocket tank failure quite this spectacular.
This suggests there were fundamental design flaws in the tank or very serious quality control problems in its manufacture. With the next launch attempt scheduled for December 15, I hope India has identified the source of this incredibly basic problem and taken action to prevent it from happening again.
Update: Reader Patrick Ritchie found this older article which suggests the failed tank was an old tank of a design that was “prone for delayed cracks”. The error here then was in using this substandard old equipment rather than a newer tank.
Readers!
Please consider supporting my work here at Behind the Black. Your support allows me the freedom and ability to analyze objectively the ongoing renaissance in space, as well as the cultural changes -- for good or ill -- that are happening across America. Fourteen years ago I wrote that SLS and Orion were a bad ideas, a waste of money, would be years behind schedule, and better replaced by commercial private enterprise. Only now does it appear that Washington might finally recognize this reality.
In 2020 when the world panicked over COVID I wrote that the panic was unnecessary, that the virus was apparently simply a variation of the flu, that masks were not simply pointless but if worn incorrectly were a health threat, that the lockdowns were a disaster and did nothing to stop the spread of COVID. Only in the past year have some of our so-called experts in the health field have begun to recognize these facts.
Your help allows me to do this kind of intelligent analysis. I take no advertising or sponsors, so my reporting isn't influenced by donations by established space or drug companies. Instead, I rely entirely on donations and subscriptions from my readers, which gives me the freedom to write what I think, unencumbered by outside influences.
You can support me either by giving a one-time contribution or a regular subscription. There are four ways of doing so:
1. Zelle: This is the only internet method that charges no fees. All you have to do is use the Zelle link at your internet bank and give my name and email address (zimmerman at nasw dot org). What you donate is what I get.
2. Patreon: Go to my website there and pick one of five monthly subscription amounts, or by making a one-time donation.
3. A Paypal Donation or subscription:
4. Donate by check, payable to Robert Zimmerman and mailed to
Behind The Black
c/o Robert Zimmerman
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Cortaro, AZ 85652
You can also support me by buying one of my books, as noted in the boxes interspersed throughout the webpage or shown in the menu above.
Took me awhile to find the data, but the leak seems to have come from the 2nd stage which uses UDMH and N204 which India has flown lots of before on the PSLV so I doubt it’s a systemic problem with knowing how to build a tank but rather a testing problem.
There is speculation in this article that the ISRO used an old tank:
http://www.thehindu.com/sci-tech/science/gslv-flight-with-indigenous-cryogenic-engine-only-in-dec-isro/article5068115.ece
Interesting. Thank you. This still points to a quality control problem, though not as serious as I first thought.