Isaacman: SLS stands on very thin ice

Though NASA administration Jared Isaacman continues to support unequivocally NASA’s planned Artemis-2 ten-day manned mission around the Moon — presently targeting a March launch date — in a statement today on X he revealed that he also recognizes the serious limitations of the SLS rocket.

And it takes two-plus years between launches
And it also takes two-plus years between launches

The Artemis vision began with President Trump, but the SLS architecture and its components long predate his administration, with much of the heritage clearly traced back to the Shuttle era. As I stated during my hearings, and will say again, this is the fastest path to return humans to the Moon and achieve our near-term objectives through at least Artemis V, but it is not the most economic path and certainly not the forever path.

The flight rate is the lowest of any NASA-designed vehicle, and that should be a topic of discussion. It is why we undertake wet dress rehearsals, Pre-FRR, and FRR, and why we will not press to launch until we are absolutely ready.

These comments were also in connection with the first wet dress rehearsal countdown that NASA performed with SLS/Orion in the past few days, a rehearsal that had to be terminated early because of fuel leaks. NASA now plans to do another wet dress rehearsal, requiring it to push back the Artemis-2 launch until March.

I think there is more going on here than meets the eye.
» Read more

NASA makes right decision and delays Artemis-2 launch to do a 2nd dress rehearsal countdown

Artemis Program logo

NASA management announced today that it has decided to postpone the launch of the manned Artemis-2 mission around the Moon until March in order to give it time to do a second wet dress rehearsal countdown of the rocket and fix the hydrogen fuel leaks that occurred in yesterday’s rehearsal.

Engineers pushed through several challenges during the two-day test and met many of the planned objectives. To allow teams to review data and conduct a second wet dress rehearsal, NASA now will target March as the earliest possible launch opportunity for the flight test.

Moving off a February launch window also means the Artemis II astronauts will be released from quarantine, which they entered in Houston on Jan. 21. As a result, they will not travel to NASA’s Kennedy Space Center in Florida Tuesday as tentatively planned. Crew will enter quarantine again about two weeks out from the next targeted launch opportunity.

It should be understood that these hydrogen leaks have been systemic to SLS’s core stage rocket engines, which come from the shuttle era. Shuttle launches were routinely delayed due to similar leaks. This was partly because hydrogen is extremely difficult to control, as its atom is so small and light, and partly because of the engine design. This was the first rocket system ever to use hydrogen as fuel, and was thus cutting edge, in the 1970s. We should not be surprised by such issues.

Newer hydrogen-fueled designs have apparently overcome the problem. For example, Blue Origin uses hydrogen as a fuel in the upper stage of its New Glenn rocket, and though it has only launched twice, it has not had such issues on either launch.

In its announcement NASA also noted a bunch of other issues that occurred during this first rehearsal, all of which suggest that a delay is called for. There was a valve issue in the Orion capsule, some audio communication channels kept dropping out, and the cold weather affected some equipment. Waiting until warmer weather will help alleviate some of this.

Fuel leaks cause Artemis-2 dress rehearsal countdown to terminate at T-5:15, several minutes early

Artemis Program logo

Two hydrogen fuel leaks during today’s Artemis-2 dress rehearsal countdown forced an early termination of the count as well as the cancellation of a second practice countdown.

The Artemis II wet dress rehearsal countdown was terminated at the T-5:15 minute mark due to a liquid hydrogen leak at the interface of the tail service mast umbilical, which had experienced high concentrations of liquid hydrogen earlier in the countdown, as well. The launch control team is working to ensure the SLS (Space Launch System) rocket is in a safe configuration and begin draining its tanks.

An earlier leak of hydrogen in the count forced a hold and a recycling of the count, though it did not stop the rehearsal.

The initial plan had been to do two terminal counts. First they would run the countdown down to T-33 seconds, hold for a few minutes, then recycle back to T-10 minutes and do it again. Because of that first leak delay the launch director canceled the second count. And because of the second leak they were unable to run that one count all the way to T-33 seconds.

The wise action would be for NASA to review their data, figure out what caused the leaks, correct it, and then do another dress rehearsal countdown. This being NASA, do not be surprised if they review the data, figure out what caused the leaks, and decide they can go ahead with the launch on February 8, 2026.

Why not? They are already launching this manned 10-day mission around the Moon with an untested life support system and a questionable heat shield. Might as well try a launch when you haven’t worked out all the fueling kinks.

NASA delays Artemis-2 wet dress rehearsal countdown due to weather

NASA today announced it is delaying until February 2, 2026 the wet dress rehearsal countdown of its Artemis-2 mission due to weather concerns.

NASA is targeting Monday, Feb. 2, as the tanking day for the upcoming Artemis II wet dress rehearsal at the agency’s Kennedy Space Center in Florida, as a result of weather. With this change, the first potential opportunity to launch is no earlier than Sunday, Feb. 8.

Over the past several days, engineers have been closely monitoring conditions as cold weather and winds move through Florida. Managers have assessed hardware capabilities against the projected forecast given the rare arctic outbreak affecting the state and decided to change the timeline. Teams and preparations at the launch pad remain ready for the wet dress rehearsal. However, adjusting the timeline for the test will position NASA for success during the rehearsal, as the expected weather this weekend would violate launch conditions.

I had previously said this dress rehearsal countdown would include the astronauts inside Orion. This was incorrect. The astronauts are in quarantine in preparation for the actual mission. Orion will be unmanned during the rehearsal countdown.

NASA targeting January 31, 2026 for Artemis-2 dress rehearsal countdown

The flight plan for the Artemis-2 mission around the Moon
The flight plan for the Artemis-2 mission around the Moon. Click for original.

NASA engineers are now targeting January 31, 2026 for the manned dress rehearsal countdown of the Artemis-2 SLS rocket and Orion capsule.

The upcoming wet dress rehearsal is a prelaunch test to fuel the rocket. During the rehearsal, teams demonstrate the ability to load more than 700,000 gallons of cryogenic propellants into the rocket, conduct a launch countdown, and practice safely removing propellant from the rocket without astronauts inside the spacecraft.

During several “runs,” the wet dress rehearsal will test the launch team’s ability to hold, resume, and recycle to several different times in the final 10 minutes of the countdown, known as terminal count. The rehearsal will count down to a simulated launch at 9 p.m. EST, but could run to approximately 1 a.m. if needed.

This rehearsal will include the four-person crew inside the Orion capsule, which will once launched take them in a wide ten-day Earth orbit that will swing them past the Moon and then back to Earth. The crew entered quarantine at the end of last week to reduce the chance they will catch any illnesses prior to launch.

This mission carries great risk, as the capsule’s life support system has never been used in space before, while the viability of its heat shield remains questionable.

Another Zimmerman op-ed today at PJ Media

Our mindless propaganda press
Our mindless propaganda press

PJ Media tonight posted another op-ed by yours truly:

Artemis II Ready for Dress Rehearsal: Propaganda Press Misses the Real Story of This Dangerous Mission

My readers know I strongly oppose flying this mission manned because of questions about Orion’s heat shield and its untested life support system. In this op-ed however my purpose was not to argue this point again. Instead, I wanted to take our bankrupt media to task for their utter failure to report these facts.

When NASA this past week rolled SLS/Orion to the launchpad, I was appalled by the coverage. In reviewing every article I could find about that rollout, it seemed I was “reading the state-run presses of China and the Soviet Union”, not a free independent press charged with covering the news.

The write-up of every one of these so-called news outlets is cloying and worshipful. The worst examples are those that focus on the ridiculous quote by one astronaut, “We are very likely going to see things that no human eye has ever seen.” This may be true (four humans will see the Moon from a new perspective), but it is hyperbole of the worst sort. Not only have humans circled the Moon before, but unmanned orbiters have also mapped the entire globe at a resolution far better than anything that will be visible to the Artemis-II crew.

Furthermore, these media reports repeat without any questioning NASA’s very false claim that it has done everything possible to make sure this flight is safe.

Only one article out of almost 20 news outlets mentioned Orion’s questionable heat shield, and that article made it seem as if NASA had fixed the problem. None of the articles even mentioned the fact that Orion’s life support system will be flying in space for the very first time, essentially using four human beings as guinea pigs.

Instead, every article was a propaganda piece extolling mindlessly the wonders of NASA and this mission, making believe all was perfect and well planned.

This is bad journalism of the worst sort. If you are going to report on this mission, good journalism requires you to at least note these issues. In fact, good journalism demands it, because it actually makes for a much better story: NASA is sending four astronauts around the Moon in a capsule with questionable engineering!

Isaacman makes it official: Artemis-2 will fly manned around the Moon, despite Orion’s heat shield concerns

Orion's damage heat shield
Damage to Orion heat shield caused during re-entry in 2022,
including “cavities resulting from the loss of large chunks”

In a tweet yesterday afternoon, NASA administration Isaacman essentially endorsed the decision of the NASA managers and engineers in its Artemis program who decided they could live with the engineering issues of Orion’s heat shield (as shown in the image to the right) and fly the upcoming Artemis-2 mission around the Moon carrying four astronauts with that same heat shield design.

Isaacman’s statement however suggests to me that he is not looking at this issue as closely as he should.

Human spaceflight will always involve uncertainty. NASA’s standard engineering process is to identify it early, bound the risk through rigorous analysis and testing, and apply operational mitigations that preserve margin and protect the crew. That process works best when concerns are raised early and debated transparently.

I appreciate the willingness of participants to engage on this subject, including former NASA astronaut Danny Olivas, whose perspective reflects how serious technical questions can be addressed through data, analysis, testing, and decisions grounded in the best engineering judgment available. [emphasis mine]

The highlighted sentence is fundamentally incorrect. » Read more

Former astronaut once again blasts NASA decision to fly Artemis-2 manned

Charles Camarda on the shuttle
Charles Camarda on the first shuttle flight
after the Columbia failure.

The opposition to NASA’s decision to fly humans in the Orion capsule around the Moon with a questionable heat shield continues. Charles Camarda, an engineer and former NASA astronaut who has repeatedly expressed concerns about that heat shield and had been invited to attend the review meeting that NASA administrator Isaacman had arranged to ease his concerns, has now revealed his concerns were not eased in the slightest by that meeting, and that the Ars Technica article by Eric Berger that suggested otherwise was wrong, and that he is still “outraged” at NASA’s bad engineering decisions.

The rage you witnessed was my observing the exact behaviors used to construct risk and flight rationale which caused both Challenger and Columbia Accidents. Using “tools” inappropriately and then claiming results to be “Conservative.” Not to mention the reliance on Monte Carlo simulations to predict failure probabilities which were also proven to be inaccurate by orders of magnitude in my book “Mission Out of Control” which you claim to have read.

I suggest, in the spirit of transparency, you should ask NASA to release just the “Findings” of NESC Report TI-23-01849 Volume I. Finding 1 states the analysis cannot accurately predict crack initiation and propagation at flight conditions. And there was so much more which was conveniently not presented.

In other words, he finds NASA’s engineering claims that Orion’s heat shield will work using a different less stressful return trajectory as it dives back into the atmosphere about 25,000 mph to be false and untrustworthy. Worse, he sees it as proof that this is a continuation of the same culture at NASA that resulted in the Columbia failure.

Some of the exact same people responsible for failing to understand the shortcomings of the Crater Analysis tool (used tiny pieces of foam impacts to Shuttle tiles to predict a strike from a piece of foam which was 6000 larger and which caused the Columbia Accident) were on the Artemis Tiger Team now claiming they could predict the outcome of the Orion heatshield using a tool (similar to CRATER) called the Crack Identification Tool (CIT) which was also not physics based and relied on predictions of the key paramenter, permeability, which they claim to be the “root” cause, pressure, to vary by three orders of magnitude (that’s over 1000x).

In defense of NASA, those engineers had also presented data that showed Orion’s hull was strong enough to survive re-entry, even if the heat shield failed entirely. It is unclear if Camarda’s objections here apply to that data as well.

Regardless, his strong public disagreement with NASA on this once again raises serious questions about the upcoming manned Artemis-2 mission, set to launch sometime in the February to March time frame.

An outline of NASA’s present schedule leading up to the Artemis-2 manned lunar fly-by mission

Link here. The mission will slingshot four astronauts around the Moon and back to Earth. The update includes lots of details about the rollout, the dress rehearsal countdown, the follow-up, and finally the various launch windows and the requirements that determine them.

This paragraph however about those requirements struck me:

The launch day and time must allow SLS to be able to deliver Orion into a high Earth orbit where the crew and ground teams will evaluate the spacecraft’s life support systems before the crew ventures to the Moon.

That life support system will be making its first flight in space, with four humans as the guinea pigs. Though this is another example of NASA putting schedule ahead of safety (the system should have flown at least once unmanned), it does indicate the agency recognizes the risk it is taking, and has added this extra longer orbit to give engineers time to test the system.

There are three launch windows, within which there are only five available launch dates:

January 31 to February 14 (February 6, 7, 8, 10, and 11)
February 28 to March 13 (March 6, 7, 8, 9, 11)
March 27 to April 10 (April 1, 3, 4, 5, 6)

In 2022, once NASA managers chose their first launch window, they were able to get the rocket off on the first attempt. There were no scrubs or aborts, though prior to that attempt the launch date was delayed numerous time over five years. Based on that past history, it is likely the agency will succeed on its first attempt in February, barring weather issues.

Isaacman okays flying Artemis-2 manned, despite heat shield questions

According to an article posted today at Ars Technica, after a thorough review NASA administrator Jared Isaacman has decided to allow the Artemis-2 mission — set to launch sometime before April and slingshot around the Moon — to fly manned with four astronauts despite the serious questions that still exist about its heat shield.

The review involved a long meeting at NASA with NASA engineers, several outside but very qualified critics, as well as two reporters (for transparency).

Convened in a ninth-floor conference room at NASA Headquarters known as the Program Review Center, the meeting lasted for more than three hours. Isaacman attended much of it, though he stepped out from time to time to handle an ongoing crisis involving an unwell astronaut on orbit. He was flanked by the agency’s associate administrator, Amit Kshatriya; the agency’s chief of staff, Jackie Jester; and Lori Glaze, the acting associate administrator for NASA’s Exploration Systems Development Mission Directorate. The heat shield experts joined virtually from Houston, along with Orion Program Manager Howard Hu.

Isaacman made it clear at the outset that, after reviewing the data and discussing the matter with NASA engineers, he accepted the agency’s decision to fly Artemis II as planned. The team had his full confidence, and he hoped that by making the same experts available to Camarda and Olivas, it would ease some of their concerns.

My readers know that I have been strongly opposed to flying Artemis-2 manned, an opposition I expressed in an op-ed at PJMedia only yesterday. However, after reading this Ars Technica report, my fears are allayed somewhat by this quote:
» Read more

Zimmerman Op-Ed at PJ Media

Orion's damage heat shield
Damage to Orion heat shield caused during re-entry in 2022,
including “cavities resulting from the loss of large chunks”

PJ Media this evening published an op-ed I prepared this week in a last desperate effort to convince both President Trump and NASA administrator Jared Isaacman to rethink the manned nature of the Artemis-2 mission scheduled to launch sometime in the next three months.

President Trump and NASA Administrator Isaacman: Please Take the Crew Off of Artemis II

Nothing I say in this op-ed will be unfamiliar to my readers. I choose to farm it to PJ Media because I wanted it to get as much exposure as possible. As big as my audience is becoming, from 4 to 6 million hits per month, PJ Media has a wider reach.

I also decided in the op-ed to make no general arguments against SLS or Orion. Though my opposition to them is long standing and well known, this is not the time to fight that battle. My goal was simply to get NASA to put engineering ahead of schedule, so as to avoid the possibility of it repeating another Apollo 1 fire or Challenger accident.

I doubt at this point this op-ed will make a difference, but to paraphrase a quote written by Gordon Dickson in his wonderful science fiction book Way of the Pilgrim, there was a hand pushing me from behind, forcing me forward. I had no choice. The image of Orion’s heat shield to the right, after the 2022 return from the Moon, required action.

New Trump executive order today guarantees major changes coming to NASA’s Moon program

Change is coming to Artemis!
Change is coming to Artemis!

The White House today released a new executive order that has the typically grand title these type of orders usually have: “Ensuring American Space Superiority”. That it was released one day after Jared Isaacman was confirmed as NASA administrator by the Senate was no accident, as this executive order demands a lot of action by him, with a clear focus on reshaping and better structuring the entire manned exploration program of the space agency.

The order begins about outlining some basic goals. It demands that the U.S. return to the Moon by 2028, establish the “initial elements” a base there by 2030, and do so by “enhancing sustainability and cost-effectiveness of launch and exploration architectures, including enabling commercial launch services and prioritizing lunar exploration.” It also demands this commercial civilian exploration occur in the context of American security concerns.

Above all, the order demands that these goals focus on “growing a vibrant commercial space economy through the power of American free enterprise,” in order to attract “at least $50 billion of additional investment in American space markets by 2028, and increasing launch and reentry cadence through new and upgraded facilities, improved efficiency, and policy reforms.”

To achieve these goals, the order then outlines a number of actions required by the NASA administrator, the secretaries of Commerce, War, and State, as well as the Director of the Office of Management and Budget (OMB) and the Assistant to the President for Domestic Policy (APDP), all coordinated by the assistant to the President for Science and Technology (APST).

All of this is unsurprising. Much of it is not much different than the basic general space goals that every administration has touted for decades. Among this generality however was one very specific item, a demand to complete within 90 days the following review:
» Read more

House hearing on Artemis yesterday signals strong doubts about the program in Congress

Artemis logo

The space subcommittee of the House Science, Space, and Technology Committee yesterday held a hearing on space, one day after the Senate held its own hearing on the nomination of Jared Isaacman as NASA administrator.

The House hearing however was not about Isaacman, but was apparently staged to highlight what appears to be strong reservations within Congress about NASA’s Artemis program, as presently structured. Its timing, just after the Isaacman hearing, was clearly aimed at garnering as much publicity as possible.

Video of the hearing can be seen here.

The focus of the hearing was also on China, and how there is real fear in Congress that its space program is outstripping NASA’s. Both the Republican committee chairman and the ranking Democrat stressed these concerns, and the need to beat China to the Moon and beyond.

More important, all four witnesses pushed the same point.

The rallying cry at this hearing as well as yesterday’s is the “race” with China.

…Foushee asked each of the witnesses for one-word answers to the question: is NASA on track to get back to the Moon before Chinese taikonauts arrive?

Not all succeeded with one word, but their sentiment was similar. Cheng replied “no, I am very pessimistic.” Swope: “worried.” Besha: “maybe.” Griffin: “no possible way…with the present plan.”

Former NASA administrator Mike Griffin was the most blunt in his criticism of NASA.
» Read more

“Blemish” on Orion hatch’s “thermal barrier” delays countdown rehearsal

According to a report yesterday, a countdown rehearsal two weeks ago for the Orion/SLS stack that also included the four astronauts to fly on the next mission was delayed because a “blemish” was found on the Orion hatch “thermal barrier.”

“Prior to the countdown demonstration test, the agency had planned to conduct a day of launch closeout demonstration. This demonstration was paused when a blemish was found on the crew module thermal barrier, preventing hatch closure until it could be addressed,” the statement read. “A repair was completed on Nov. 18 allowing the closeout demo to successfully complete on Nov. 19. To allow lessons learned from the closeout demo to be incorporated into the planning for the countdown demonstration test, the decision was made to proceed into water servicing next and place the countdown demonstration test after this servicing completes.”

It was not clear from the NASA statement how a ‘blemish’ prevented the closure of the hatch and NASA would not say exactly when the countdown rehearsal will take place. Declining to provide further details, the space agency spokesperson said: “NASA remains on track to launch Artemis 2 no later than April 2026 with opportunities to potentially launch as soon as February.”

NASA released no additional details, though it claimed this delay will have no impact on the launch schedule for the Artemis-2 mission, planned for launch no later than April 2026.

The lack of detailed information from NASA is disturbing. What was the “blemish?” It appears it was on the rubber gaskets that circle the hatch’s edge. What caused it? Was it some damage? A production flaw? NASA’s general silence forces us to consider more serious possibilities.

I continue to pray that these four astronauts are not going to end up as sacrificial lambs to the political scheduling demands that is forcing NASA to push on blindly, as it did with both the Challenger and Columbia failures, ignoring or minimizing issues that common sense should never be minimized.

Yesterday’s Senate nomination hearing for Jared Isaacman was irrelevant; America’s real space “program” is happening elsewhere

Jared Isaacman
Billionaire Jared Isaacman

Nothing that happened at yesterday’s Senate hearing of Jared Isaacman’s nomination to be NASA’s next administrator was a surprise, or very significant, even if most media reports attempted to imply what happened had some importance. Here are just a small sampling:

To be fair, all of these reports focused on simply reporting what happened during the hearing, and the headlines above actually provide a good summary. Isaacman committed to the Artemis program, touted SLS and Orion as the fastest way to get Americans back to the Moon ahead of the Chinese, and dotted all the “i”s and crossed all the “t”s required to convince the senators he will continue the pork projects they so dearly love. He also dodged efforts by several partisan Democrats to imply Isaacman’s past business dealings with Musk and SpaceX posed some sort of conflict of interest.

What none of the news reports did — and I am going to do now — is take a deeper look. Did anything Isaacman promise in connection with NASA and its Artemis program mean anything in the long run? Is the race to get back to the Moon ahead of China of any importance?

I say without fear that all of this is blather, and means nothing in the long run. The American space program is no longer being run by NASA, and all of NASA’s present plans with Artemis, using SLS, Orion, and the Lunar Gateway station, are ephemeral, transitory, and will by history be seen as inconsequential by future space historians.
» Read more

Two former NASA administrators express wildly different opinions on NASA’s Artemis lunar program

At a symposium yesterday in Alabama, former NASA administrators Charles Bolden and Jim Bridenstine expressed strong opinions about the state of NASA’s Artemis lunar program and the chances of it getting humans back to Moon before the end of Trump’s term in office and before China.

What was surprising was how different those opinions were, and who said what. Strangely, the two men took positions that appeared to be fundamentally different than the presidents they represented.

Charles Bolden
Charles Bolden

Charles Bolden was administrator during Barack Obama’s presidency. Though that administration supported the transition to capitalism, it also was generally unenthusiastic about space exploration. Obama tasked Bolden with making NASA a Muslim outreach program, and in proposing a new goal for NASA he picked going to an asteroid, something no one in NASA or the space industry thought sensible. Not surprisingly, it never happened.

Bolden’s comments about Artemis however was surprisingly in line with what I have been proposing since December 2024, de-emphasize any effort to get back to the Moon and instead work to build up a thriving and very robust competitive space industry in low Earth orbit:

Duffy’s current messaging is insisting it’ll be accomplished before Trump’s term ends in January 2029, but Bolden isn’t buying it. “We cannot make it if we say we’ve got to do it by the end of the term or we’re going to do it before the Chinese. That doesn’t help industry.

Instead the focus needs to be on what we’re trying to accomplish. “We may not make it by 2030, but that’s okay with me as long as we get there in 2031 better than they are with what they have. That’s what’s most important. That we live up to what we said we were going to do and we deliver for the rest of the world. Because the Chinese are not going to bring the rest of the world with them to the Moon. They don’t operate that way.” [emphasis mine]

In other words, the federal government should focus on helping that space industry grow, because a vibrant space industry will make colonizing the Moon and Mars far easier. And forget about fake deadlines. They don’t happen, and only act to distort what you are trying to accomplish.

Meanwhile, Jim Bridenstine, NASA administrator during Trump’s first term, continued to lambast SpaceX’s Starship lunar lander contract, saying it wasn’t getting the job done on time, and in order to beat the Chinese he demanded instead that the government begin a big government-controlled project to build a lander instead.
» Read more

SpaceX: Starship will be going to the Moon, with or without NASA

Artist's rending of Starships on the Moon
SpaceX’s artist’s rending of Starships on the Moon.
Click for original.

In what appears to be a direct response to the claim by NASA’s interim administrator Sean Duffy that SpaceX is “behind” in developing a manned lunar lander version of Starship, SpaceX today posted a detailed update of the status that project, noting pointedly the following in the update’s conclusion:

NASA selected Starship in 2021 to serve as the lander for the Artemis III mission and return humans to the Moon for the first time since Apollo. That selection was made through fair and open competition which determined that SpaceX’s bid utilizing Starship had the highest technical and management ratings while being the lowest cost by a wide margin. This was followed by a second selection [Blue Origin’s Blue Moon lander] to serve as the lander for Artemis IV, moving beyond initial demonstrations to lay the groundwork that will ensure that humanity’s return to the Moon is permanent.

Starship continues to simultaneously be the fastest path to returning humans to the surface of the Moon and a core enabler of the Artemis program’s goal to establish a permanent, sustainable presence on the lunar surface. SpaceX shares the goal of returning to the Moon as expeditiously as possible, approaching the mission with the same alacrity and commitment that returned human spaceflight capability to America under NASA’s Commercial Crew program.

The update then provides a list of the testing and engineering work that SpaceX has been doing on the Starship lunar lander, including full scale drop tests simulating lunar gravity, qualification of the docking ports, and the construction of a full scale mock-up of the Starship cabin to test its systems.

A close list of the work done is actually not that impressive, but at the same time this is not surprising. SpaceX is now mostly focused on getting Starship into orbit, proving it can be refueled there, and proving it can fly for long enough to get to the Moon. This part of the update was most exciting, as it confirms what I have suspected for next year’s flight program:
» Read more

What bad news is NASA hiding about the heat shield it will use on the next Orion/SLS manned mission around the Moon?

Orion's damage heat shield
Damage to Orion heat shield caused during re-entry in 2022,
including “cavities resulting from the loss of large chunks”

Even as our uneducated media goes bonkers over another Musk kerfuffle, this time with interim NASA administration Sean Duffy, it is ignoring what now appears to be a strong effort by NASA to cover up some serious issues with the Orion capsule’s heat shield, issues that might be far more serious than outlined in a May 2024 inspector general (IG) report.

That IG report [pdf] found the following:

Specifically, portions of the char layer wore away differently than NASA engineers predicted, cracking and breaking off the spacecraft in fragments that created a trail of debris rather than melting away as designed (see Figure 3 [shown to the right]). The unexpected behavior of the Avcoat creates a risk that the heat shield may not sufficiently protect the capsule’s systems and crew from the extreme heat of reentry on future missions. Moreover, while there was no evidence of impact with the Crew Module, the quantity and size of the debris could have caused enough structural damage to cause one of Orion’s parachutes to fail. Should the same issue occur on future Artemis missions, it could lead to the loss of the vehicle or crew.

In our judgment, the unexpected behavior of the heat shield poses a significant risk to the safety of
future crewed missions.
[emphasis mine]

NASA spent the next few months reviewing the situation, and decided in December 2024 that it did not have the time or funding to redesign and replace the heat shield before the next flight. Instead, it chose to fly the next manned Orion mission — dubbed Artemis-2 and scheduled for the spring of 2026 carrying four astronauts around the Moon — using this same heat shield design but change the flight path during reentry to reduce stress on the shield.

NASA also admitted then that this heat shield design is defective, and that it will replace it beginning with the next mission, Artemis-3, the one that the agency hopes will land people back on the Moon.

The decision to fly humans in a capsule with such a known untrustworthy heat shield design is bad enough. Any rational person would not do this (as the inspector general above concluded). Yet NASA is going ahead, because it has determined that meeting its schedule, getting Americans back to the lunar surface ahead of China and during Trump’s present term of office, is more important than rational engineering and testing.

What now makes this decision even more worrisome is that it appears NASA is covering up the findings of its own engineers, completed in August 2024 but not made public until now.
» Read more

Duffy’s shiny object worked

Pay no attention to the man behind the curtain!
Pay no attention to the man behind the curtain!

As expected, Elon Musk responded yesterday with anger and insults to the announcement by interim NASA administrator Sean Duffy that he will consider other manned lunar landers besides Starship for the first Artemis landing on the Moon.

And as expected, our brainless and generally uneducated propaganda press grabbed the shiny object that Duffy had put out with this announcement to focus entirely on the public spat. Here is just a sampling of the typical reports:

Not one of these articles reported the fact that Duffy’s announcement also included an admission that NASA is now delaying this manned Moon mission until 2028. Not one went into any depth as to why this program is delayed, if they discussed it at all. And any articles that did discuss the program’s overall slow pace, the focus was always entirely on SpaceX, as if its Starship program was the sole cause of all the problems. Essentially, they picked up Duffy’s talking points and ran with them, blindly. In fact, for almost all of these articles, it appeared as if the reporter was writing about NASA’s Artemis program for the first time, and really knew nothing about it.

Only the Ars Technica story attempted some thoughtful analysis, but it focused on the office politics of choosing NASA’s next administrator, missing entirely the fundamentals of this story, that the Artemis program is and has always been a mess, and that Duffy’s decision will do nothing to fix the problem.

Musk of course foolishly played into Duffy’s hands by reacting so violently, with insults, helping Duffy distract from the real issues. At the same time, Musk also spoke truth with this one tweet:
» Read more

Duffy touts nuclear power for lunar base

Sean Duffy
Sean Duffy, transportation secretary and interim
NASA administrator

NASA’s interim administrator Sean Duffy yesterday issued a directive touting the need to develop nuclear power for NASA’s planned lunar base. His comments during a press conference yesterday underlined his position.

Listen, this is not a new concept. This has been discussed under Trump One, under Biden, but we are in a race, we’re in a race to the Moon, in a race with China to the Moon. And to have a base on the Moon, we need energy. And some of the key locations on the Moon, we’re going to get solar power. But this fission technology is critically important, and so we’ve spent hundreds of millions of dollars studying can we do it? We are now going to move beyond studying and we are going, we have given direction to go. Let’s start to deploy our technology, to move, to actually make this a reality.

And I think the stat we have is 100 kilowatt output. That’s the same amount of energy a 2,000 square foot home uses every three-and-a-half days. So we’re not talking about massive technology. We’re not launching this live, that’s obviously, if you have any questions about that, no, we’re not launching it live [activated].

This is all blather designed to push Artemis and SLS and Orion. Duffy also once again touted the next Artemis mission, Artemis-2, that will use SLS and Orion to send astronauts around the Moon in April 2026, acting as if he had no idea about the mission’s known technical risks. He also insisted the lunar landing would follow soon thereafter.

More and more it appears to me that Trump dumped Jared Isaacman because it was almost certain Isaacman — with his own personal experience as an astronaut — would have likely refused to permit astronauts to fly on Artemis-2 because of Orion’s heat shield issues as well as its untested environmental systems. Duffy meanwhile is acting as a company man, pushing the program hard while ignoring the real risks. It appears Trump wants that manned lunar landing before he leaves office, and will brook no hesitation from anyone.

Welcome to Challenger and Columbia, all over again. Politics and scheduling has become paramount, while engineering takes a back seat.

The word that best describes our present NASA lunar program is “delusional.”

Artemis, a program based on fantasy
Artemis, a program based on fantasy

Increasingly it appears everyone in Congress, the White House, and NASA, as well as our bankrupt mainstream press, has become utterly divorced from reality in talking about NASA’s Artemis lunar program. The claims are always absurd and never deal with the hard facts on the ground. Instead, it is always “Americans are piorneers! We are great at building things! We are going to beat China to the Moon!”

An interview of interim NASA administration (and Transportation secretary) Sean Duffy yesterday on the Sean Hannity Show made all these delusions very clear. First Hannity introduced Duffy by stating with bald-faced ignorance that “NASA has a brand-new program. It is called Artemis that aims to get astronauts back on the Moon in the next couple of years.”

I emphasize “brand-new” because anyone who has done even two seconds of research on the web will know that Artemis has existed now for more than a decade. Hannity illustrates his incompetence right off the bat.

Duffy then proceeds to insist that the next Artemis mission, dubbed Artemis-2, will fly in April 2026 and send four astronauts around the Moon, followed by the Artemis-3 manned landing one year later.

Being an incompetent member of the propaganda press, Hannity of course accepts these claims without question. He fails to question Duffy about the serious issues with the Orion heat shield, which experienced extensive unexpected damage that is still not understood during its return on the first Artemis mission in 2022.

Nor does either Duffy or Hannity mention the fact that for Artemis to land humans on the Moon SpaceX’s Starship not only has to become operational for human passengers, it needs an in-orbit refueling capability that does not yet exist. I have full confidence that SpaceX will eventually succeed in achieving these benchmarks, but I also doubt it will be able to do it by mid-2027, as claimed by Duffy.

Duffy and Hannity however are not alone in living in this dream world. » Read more

It only took $22 billion and 19 years: Lockheed Martin proudly announces the completion of the first Orion capsule capable of manned flight

Orion's damage heat shield
Damage to Orion’s heat shield caused during re-entry in 2022,
including “cavities resulting from the loss of large chunks”.
Nor has this issue been fixed.

My heart be still. On May 1, 2025 Lockheed Martin proudly announced that it had finally completed assembly and testing of the first Orion capsule capable of taking human beings into space.

Lockheed Martin [NYSE: LMT] has completed assembly and testing of NASA’s Orion Artemis II spacecraft, transferring possession to NASA’s Exploration Ground Systems (EGS) team today. This milestone is a significant step for NASA and the Artemis industry team, as they prepare to launch a crew of four astronauts to further the agency’s mission in establishing a human presence on the Moon for exploration and scientific discovery. It will also help build the foundation for the first crewed missions to Mars.

Orion is the most advanced, human-rated, deep space spacecraft ever developed. Lockheed Martin is the prime contractor to NASA for Orion and built the crew module, crew module adaptor and launch abort system. “This achievement is a testament to our employees and suppliers who have worked tirelessly to get us to this important milestone,” said Kirk Shireman, vice president of Human Space Exploration and Orion program manager at Lockheed Martin. “The Orion spacecraft completion for Artemis II is a major step forward in our nation’s efforts to develop a long-term lunar presence. It’s exciting to think that soon, humans will see the Earth rise over the lunar horizon from our vehicle, while also traveling farther from Earth than ever before.”

What disgusting hogwash. First of all, Lockheed Martin was issued the contract to build two capsules, one for testing and one for manned flight, in 2006. It only took the company 19 years to build both. Second, that 2006 contract was supposed to only cost $3.9 billion. Instead, NASA has forked out more than $22 billion.

And what have we gotten? Two capsules, plus a handful of prototype test versions. Worse, this first capsule will be the first to ever carry the life support systems that keep humans alive, as Lockheed Martin admits in its press release:
» Read more

Congress: Let’s throw some more astronaut lives away so we can preen for the camera!

Jared Isaacman
Jared Isaacman

Here we go again: As I noted yesterday, the hearing this week of Jared Isaacman, Donald Trump’s nomination to become NASA’s next administrator, revealed almost nothing about what Isaacman plans to do once confirmed by the Senate. He very carefully kept his options open, even while he strongly endorsed getting Americans on the Moon as fast as possible in order to beat the Chinese there. When pressed by senators from both parties to commit to continuing the SLS, Orion, and Lunar Gateway projects to make that happen, Isaacman picked his words most cautiously. He noted that at the moment that plan seemed the best for getting to the Moon first. He also noted repeatedly that this same plan is years behind schedule and overbudget.

Like any smart businessman, Isaacman knows he cannot make any final decisions about SLS, Orion, or Gateway until he takes office and can aggressively dig into the facts, as administrator. He also knew he could not say so directly during this hearing, for to do so would antagonize senators from both parties who want those programs continued because of the money it pours into their states. So he played it coy, and the senators accepted that coyness in order to make believe they were getting what they want.

But what do these senators want? It appears our politicians (including possibly Trump) want NASA to launch humans to the Moon using SLS and Orion and do so as quickly as possible, despite knowing that both have real engineering issues of great concern. Instead, our elected officials want politics to determine the lunar flight schedule, instead of engineering, the same attitude that killed astronauts on Apollo 1 in 1967, on Challenger in 1986, and on Columbia in 2003. The engineering data then said unequivocally that things were not safe and that disaster was almost guaranteed, but NASA and Congress demanded the flights go on anyway, to serve the needs of politics.

With SLS and Orion it is now the same foolishness all over again. » Read more

NASA drops its DEI emphasis on race and sex in describing who will fly on first Artemis lunar landing

Not surprisingly, considering Trump’s executive orders demanding all government agencies discontinue their racial and sex quotas based on the bigoted Diversity, Equity, and Inclusion (DEI) policies, NASA has now deleted any mention of launching the first “woman and person of color” on its first Artemis lunar landing mission.

The Artemis landing page of Nasa’s website previously included the words: “Nasa will land the first woman, first person of color, and first international partner astronaut on the Moon using innovative technologies to explore more of the lunar surface than ever before.” The version of the page live on the website on Friday, however, appears with the phrase removed.

During the Biden administration every single press release about this first Artemis lunar landing touted these racial and sexual qualifications, as if it was the only thing that mattered in choosing the right astronauts for the job. It was not only illegal discrimination against men and whites, it was insulting to minorities and women.

This change in language does not mean that NASA will now purposely exclude “women or people of color” from that mission. Instead, it ends the emphasis on race and sex. The astronauts NASA chooses for the flight will now be picked based on more important considerations, such as experience and talent. Picking someone because of their race or gender is like picking someone because of the color of their eyes or hair. It is stupid and misguided. Trump has now ended that stupidity.

Or at least he is forcing NASA’s management make its bigotry less obvious. We should not be surprised if that management still intends to make race and sex a major criteria. They will simply no longer blast that decision with a bullhorn.

House committee holds hearing to protect its Artemis pork

The space subcommittee of the House science committee yesterday held a hearing which appears to have been mostly designed to protect the Artemis pork that both parties have been funding for decades, designed not to get us into space but to funnel tax dollars into their districts.

The hearing had only two witnesses, one pro-SLS (Dan Dumbacher) and one only very slightly skeptical of it (Scott Pace). Both these men have been deep members of the Washington swamp for decades, and both made it clear that funding should continue for SLS, at a minimum through the third Artemis launch, presently scheduled for ’27, a launch date so uncertain no one should believe it.

NASA had been invited to send a witness, but it apparently declined to do so.

Pace, the supposedly skeptic of SLS, has actually been a big supporter for years. As executive secretary for Trump’s National Space Council during Trump’s first term, he consistently advocated big space and NASA-built rockets, showing continuous skepticism of commercial space. Even now, his suggestion that SLS be reconsidered after that third launch was very hesitant.

Essentially, this committee hearing was called by these congress critters to advocate the status quo, which is likely why NASA declined to send a witness. Why give them a chance to blast any potential or major change in Artemis and have the propaganda press savage NASA and the Trump administration with negative soundbites?

More changes in NASA’s upper management

NASA yesterday announced more changes in its upper management, almost all related to its manned Artemis program.

NASA announced today that Johnson Space Center Director Vanessa Wyche is now Acting Associate Administrator, succeeding Jim Free who retired over the weekend. Cathy Koerner, who has been leading the mission directorate that manages the Artemis program, will retire this Friday. Her Deputy, Lori Glaze, will take over on an acting basis.

These are not major changes. The new appointees, Wyche and Glaze, have been upper managers for a long time within NASA’s manned management structure that has created the present Artemis program.

These changes are also tentative depending on what Jared Isaacman decides to do once he is confirmed by the Senate as the actual administrator, replacing Janet Petro, who was named last week as the acting administrator. If Isaacman and Trump decide on canceling SLS and restructuring the entire Artemis program, both might also decide it needs an entirely new management staff.

I must also note the lack of any men in this list. NASA’s DEI effort for decades as apparently left no guys in that upper management, or if they are there, it continues to push them aside to support DEI racial and sex quotas, even though it now does not use those terms.

Part 2 of 2: De-emphasize a fast Moon landing and build a real American space industry instead

In part one yesterday of this two-part essay, I described the likelihood that Jared Isaacman, Trump’s appointment to be NASA’s next administrator, will push to cancel NASA’s Space Launch System (SLS) rocket and its Orion capsule, deeming them too expensive, too unsafe, and too cumbersome to use for any viable effort to colonize the solar system.

I then described how the Artemis lunar landings could still be done, more or less as planned, by replacing SLS with Starship/Superheavy, and Orion with Starship. Such a change would entail some delay, but it could be done.

This plan however I think is short-sighted. The Artemis lunar landings as proposed are really nothing more than another Apollo-like plant-the-flag-on-the-Moon stunt. As designed they do little to establish a permanent sustainable human presence on the Moon or elsewhere in the solar system.

Isaacman however has another option that can create a permanent sustainable American presence in space, and that option is staring us all in the face.

And now for something entire different

Capitalism in space: I think Isaacman should shift the gears of Artemis entirely, and put a manned Moon landing on the back burner. Let China do its one or two lunar landing stunts, comparable to Apollo but incapable of doing much else.
» Read more

Why Orion’s heat shield problems give Jared Isaacman the perfect justification to cancel all of SLS/Orion

Orion's damage heat shield
Damage to Orion heat shield caused during re-entry in 2022,
including “cavities resulting from the loss of large chunks”

In yesterday’s press conference announcing new delays in NASA’s next two SLS/Orion Artemis missions to the Moon, agency officials were remarkably terse in providing details on why large chunks of Orion’s heat shield material broke off during its return to Earth in 2022 during the first Artemis mission. That damage, shown to the right, is one of the main reasons for the newly announced launch delays.

All they really said was that the damage was caused during re-entry, the atmosphere causing more stress than expected on the heat shield.

Today NASA finally released a more detailed explanation.

Engineers determined as Orion was returning from its uncrewed mission around the Moon, gases generated inside the heat shield’s ablative outer material called Avcoat were not able to vent and dissipate as expected. This allowed pressure to build up and cracking to occur, causing some charred material to break off in several locations.

…During Artemis I, engineers used the skip guidance entry technique to return Orion to Earth. … Using this maneuver, Orion dipped into the upper part of Earth’s atmosphere and used atmospheric drag to slow down. Orion then used the aerodynamic lift of the capsule to skip back out of the atmosphere, then reenter for final descent under parachutes to splashdown.

[Ground testing during the investigation showed] that during the period between dips into the atmosphere, heating rates decreased, and thermal energy accumulated inside the heat shield’s Avcoat material. This led to the accumulation of gases that are part of the expected ablation process. Because the Avcoat did not have “permeability,” internal pressure built up, and led to cracking and uneven shedding of the outer layer.

In other words, instead of ablating off in small layers, the gas build-up caused the Avcoat to break off in large chunks, with the breakage tending to occur at the seams between sections of the heat shield.
» Read more

Next two Artemis missions delayed again, with the future of SLS/Orion hanging by a thread

Orion's damage heat shield
Damage to Orion heat shield caused during re-entry in 2022,
including “cavities resulting from the loss of large chunks”

In a press conference today, NASA officials admitted that their present schedule for the next two Artemis missions will not be possible, and have delayed the next mission (sending four astronauts around the Moon) from the end of 2025 to April 2026, and the next mission (landing astronauts on the Moon) to a year later.

It must be noted that when first proposed by George Bush Jr in 2004, he targeted 2015 for this manned landing. Should the present schedule take place as planned, that landing will now occur more a dozen years late, and almost a quarter century after it was proposed. We could have fought World War II six times over during that time.

Several technical details revealed during the conference:

  • It appears a redesign of Orion’s heat shield will take place, but not until the lunar landing mission. For Artemis-2 (the next flight), engineers have determined they can make the shield work safely by changing the re-entry path. They have also determined that the design itself is still insufficient, and will require redesign before Artemis-3.
  • Though Orion’s life support system will still be flown for the first time on Artemis-2, the first to carry humans, they have been doing extensive ground testing and have resolved a number of issues. They are thus confident that it will be safe to fly with people on its first flight.
  • Though SLS’s two solid-fueled strap-on boosters will be stacked for more than one year when Artemis-2 launches in April 2026, they are confident based on data from Artemis-1 that both will still be safe to use.

The political ramifications that lurked behind everything however are more significant.
» Read more

Trump picks billionaire and private astronaut Jared Isaacman to run NASA

Jared Isaacman
Jared Isaacman

Capitalism in space: In a decision that is certain to send shock waves throughout NASA and the established aerospace industry, President-elect Donald Trump today announced that he has chosen billionaire and private astronaut Jared Isaacman to be his nominee for NASA administrator.

Isaacman quickly accepted the nomination.

Besides being a jet pilot with extensive experience in the aerospace industry, Isaacman has also commanded two space missions, financed out of his own pocket. Both missions used SpaceX’s Falcon 9 rocket and Resilience capsule. Both also pointedly avoided any involvement with NASA, spending several days in free Earth orbit instead of docking with ISS. The second mission achieved several major engineering milestones, testing the first privately built spacesuit during a spacewalk while also flying farthest from Earth since the 1970s Apollo missions.

These flights were part of Isaacman’s own long term space program, dubbed Polaris, with two more missions already in planning stages. The first would be another Dragon orbital mission in which Isaacman had tried to get NASA to shape as a Hubble repair mission. NASA declined. The second is intended as a manned mission around the Moon using SpaceX’s Starship.

That program will now likely get folded into NASA’s Artemis program, which we can all expect Isaacman to force major changes. For one thing, this is another blow to the future of SLS and Orion. As a very successful businessman Isaacman will look with great skepticism at this boondoggle.

For another, Isaacman’s markedly different experiences working with SpaceX versus NASA will likely encourage major bureaucratic changes at the space agency. It is almost certain that Isaacman’s manned flights avoided ISS in order to avoid its Byzantine red tape, that would have likely also blocked use of SpaceX’s spacesuit on a private spacewalk. NASA’s decision to reject Isaacman’s proposal to do a simple but very necessary Hubble repair mission will also likely influence his management of the agency. Isaacman is going to force NASA to depend on the private sector more. He is also likely to reduce the agency’s risk adverse mentality that while often reasonable is many times very counter-productive.

Unlike many of Trump’s other radical nominees, I would be very surprised if Isaacman is not confirmed quickly and with little opposition.

Whether Isaacman will still fly his two remaining private Polaris manned missions is at this moment unknown. Practically it would make sense to cancel them, since he will have much bigger fish to fry at NASA. Emotionally and politically however it would be truly spectacular to have NASA’s administrator fly in space, on a mission using no taxpayer funds. That more than anything would demonstrate the ability of freedom and private enterprise to get things done.

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