SpaceX: Starship will be going to the Moon, with or without NASA

Artist's rending of Starships on the Moon
SpaceX’s artist’s rending of Starships on the Moon.
Click for original.

In what appears to be a direct response to the claim by NASA’s interim administrator Sean Duffy that SpaceX is “behind” in developing a manned lunar lander version of Starship, SpaceX today posted a detailed update of the status that project, noting pointedly the following in the update’s conclusion:

NASA selected Starship in 2021 to serve as the lander for the Artemis III mission and return humans to the Moon for the first time since Apollo. That selection was made through fair and open competition which determined that SpaceX’s bid utilizing Starship had the highest technical and management ratings while being the lowest cost by a wide margin. This was followed by a second selection [Blue Origin’s Blue Moon lander] to serve as the lander for Artemis IV, moving beyond initial demonstrations to lay the groundwork that will ensure that humanity’s return to the Moon is permanent.

Starship continues to simultaneously be the fastest path to returning humans to the surface of the Moon and a core enabler of the Artemis program’s goal to establish a permanent, sustainable presence on the lunar surface. SpaceX shares the goal of returning to the Moon as expeditiously as possible, approaching the mission with the same alacrity and commitment that returned human spaceflight capability to America under NASA’s Commercial Crew program.

The update then provides a list of the testing and engineering work that SpaceX has been doing on the Starship lunar lander, including full scale drop tests simulating lunar gravity, qualification of the docking ports, and the construction of a full scale mock-up of the Starship cabin to test its systems.

A close list of the work done is actually not that impressive, but at the same time this is not surprising. SpaceX is now mostly focused on getting Starship into orbit, proving it can be refueled there, and proving it can fly for long enough to get to the Moon. This part of the update was most exciting, as it confirms what I have suspected for next year’s flight program:
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What bad news is NASA hiding about the heat shield it will use on the next Orion/SLS manned mission around the Moon?

Orion's damage heat shield
Damage to Orion heat shield caused during re-entry in 2022,
including “cavities resulting from the loss of large chunks”

Even as our uneducated media goes bonkers over another Musk kerfuffle, this time with interim NASA administration Sean Duffy, it is ignoring what now appears to be a strong effort by NASA to cover up some serious issues with the Orion capsule’s heat shield, issues that might be far more serious than outlined in a May 2024 inspector general (IG) report.

That IG report [pdf] found the following:

Specifically, portions of the char layer wore away differently than NASA engineers predicted, cracking and breaking off the spacecraft in fragments that created a trail of debris rather than melting away as designed (see Figure 3 [shown to the right]). The unexpected behavior of the Avcoat creates a risk that the heat shield may not sufficiently protect the capsule’s systems and crew from the extreme heat of reentry on future missions. Moreover, while there was no evidence of impact with the Crew Module, the quantity and size of the debris could have caused enough structural damage to cause one of Orion’s parachutes to fail. Should the same issue occur on future Artemis missions, it could lead to the loss of the vehicle or crew.

In our judgment, the unexpected behavior of the heat shield poses a significant risk to the safety of
future crewed missions.
[emphasis mine]

NASA spent the next few months reviewing the situation, and decided in December 2024 that it did not have the time or funding to redesign and replace the heat shield before the next flight. Instead, it chose to fly the next manned Orion mission — dubbed Artemis-2 and scheduled for the spring of 2026 carrying four astronauts around the Moon — using this same heat shield design but change the flight path during reentry to reduce stress on the shield.

NASA also admitted then that this heat shield design is defective, and that it will replace it beginning with the next mission, Artemis-3, the one that the agency hopes will land people back on the Moon.

The decision to fly humans in a capsule with such a known untrustworthy heat shield design is bad enough. Any rational person would not do this (as the inspector general above concluded). Yet NASA is going ahead, because it has determined that meeting its schedule, getting Americans back to the lunar surface ahead of China and during Trump’s present term of office, is more important than rational engineering and testing.

What now makes this decision even more worrisome is that it appears NASA is covering up the findings of its own engineers, completed in August 2024 but not made public until now.
» Read more

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Duffy’s shiny object worked

Pay no attention to the man behind the curtain!
Pay no attention to the man behind the curtain!

As expected, Elon Musk responded yesterday with anger and insults to the announcement by interim NASA administrator Sean Duffy that he will consider other manned lunar landers besides Starship for the first Artemis landing on the Moon.

And as expected, our brainless and generally uneducated propaganda press grabbed the shiny object that Duffy had put out with this announcement to focus entirely on the public spat. Here is just a sampling of the typical reports:

Not one of these articles reported the fact that Duffy’s announcement also included an admission that NASA is now delaying this manned Moon mission until 2028. Not one went into any depth as to why this program is delayed, if they discussed it at all. And any articles that did discuss the program’s overall slow pace, the focus was always entirely on SpaceX, as if its Starship program was the sole cause of all the problems. Essentially, they picked up Duffy’s talking points and ran with them, blindly. In fact, for almost all of these articles, it appeared as if the reporter was writing about NASA’s Artemis program for the first time, and really knew nothing about it.

Only the Ars Technica story attempted some thoughtful analysis, but it focused on the office politics of choosing NASA’s next administrator, missing entirely the fundamentals of this story, that the Artemis program is and has always been a mess, and that Duffy’s decision will do nothing to fix the problem.

Musk of course foolishly played into Duffy’s hands by reacting so violently, with insults, helping Duffy distract from the real issues. At the same time, Musk also spoke truth with this one tweet:
» Read more

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Duffy touts nuclear power for lunar base

Sean Duffy
Sean Duffy, transportation secretary and interim
NASA administrator

NASA’s interim administrator Sean Duffy yesterday issued a directive touting the need to develop nuclear power for NASA’s planned lunar base. His comments during a press conference yesterday underlined his position.

Listen, this is not a new concept. This has been discussed under Trump One, under Biden, but we are in a race, we’re in a race to the Moon, in a race with China to the Moon. And to have a base on the Moon, we need energy. And some of the key locations on the Moon, we’re going to get solar power. But this fission technology is critically important, and so we’ve spent hundreds of millions of dollars studying can we do it? We are now going to move beyond studying and we are going, we have given direction to go. Let’s start to deploy our technology, to move, to actually make this a reality.

And I think the stat we have is 100 kilowatt output. That’s the same amount of energy a 2,000 square foot home uses every three-and-a-half days. So we’re not talking about massive technology. We’re not launching this live, that’s obviously, if you have any questions about that, no, we’re not launching it live [activated].

This is all blather designed to push Artemis and SLS and Orion. Duffy also once again touted the next Artemis mission, Artemis-2, that will use SLS and Orion to send astronauts around the Moon in April 2026, acting as if he had no idea about the mission’s known technical risks. He also insisted the lunar landing would follow soon thereafter.

More and more it appears to me that Trump dumped Jared Isaacman because it was almost certain Isaacman — with his own personal experience as an astronaut — would have likely refused to permit astronauts to fly on Artemis-2 because of Orion’s heat shield issues as well as its untested environmental systems. Duffy meanwhile is acting as a company man, pushing the program hard while ignoring the real risks. It appears Trump wants that manned lunar landing before he leaves office, and will brook no hesitation from anyone.

Welcome to Challenger and Columbia, all over again. Politics and scheduling has become paramount, while engineering takes a back seat.

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The word that best describes our present NASA lunar program is “delusional.”

Artemis, a program based on fantasy
Artemis, a program based on fantasy

Increasingly it appears everyone in Congress, the White House, and NASA, as well as our bankrupt mainstream press, has become utterly divorced from reality in talking about NASA’s Artemis lunar program. The claims are always absurd and never deal with the hard facts on the ground. Instead, it is always “Americans are piorneers! We are great at building things! We are going to beat China to the Moon!”

An interview of interim NASA administration (and Transportation secretary) Sean Duffy yesterday on the Sean Hannity Show made all these delusions very clear. First Hannity introduced Duffy by stating with bald-faced ignorance that “NASA has a brand-new program. It is called Artemis that aims to get astronauts back on the Moon in the next couple of years.”

I emphasize “brand-new” because anyone who has done even two seconds of research on the web will know that Artemis has existed now for more than a decade. Hannity illustrates his incompetence right off the bat.

Duffy then proceeds to insist that the next Artemis mission, dubbed Artemis-2, will fly in April 2026 and send four astronauts around the Moon, followed by the Artemis-3 manned landing one year later.

Being an incompetent member of the propaganda press, Hannity of course accepts these claims without question. He fails to question Duffy about the serious issues with the Orion heat shield, which experienced extensive unexpected damage that is still not understood during its return on the first Artemis mission in 2022.

Nor does either Duffy or Hannity mention the fact that for Artemis to land humans on the Moon SpaceX’s Starship not only has to become operational for human passengers, it needs an in-orbit refueling capability that does not yet exist. I have full confidence that SpaceX will eventually succeed in achieving these benchmarks, but I also doubt it will be able to do it by mid-2027, as claimed by Duffy.

Duffy and Hannity however are not alone in living in this dream world. » Read more

36 comments

It only took $22 billion and 19 years: Lockheed Martin proudly announces the completion of the first Orion capsule capable of manned flight

Orion's damage heat shield
Damage to Orion’s heat shield caused during re-entry in 2022,
including “cavities resulting from the loss of large chunks”.
Nor has this issue been fixed.

My heart be still. On May 1, 2025 Lockheed Martin proudly announced that it had finally completed assembly and testing of the first Orion capsule capable of taking human beings into space.

Lockheed Martin [NYSE: LMT] has completed assembly and testing of NASA’s Orion Artemis II spacecraft, transferring possession to NASA’s Exploration Ground Systems (EGS) team today. This milestone is a significant step for NASA and the Artemis industry team, as they prepare to launch a crew of four astronauts to further the agency’s mission in establishing a human presence on the Moon for exploration and scientific discovery. It will also help build the foundation for the first crewed missions to Mars.

Orion is the most advanced, human-rated, deep space spacecraft ever developed. Lockheed Martin is the prime contractor to NASA for Orion and built the crew module, crew module adaptor and launch abort system. “This achievement is a testament to our employees and suppliers who have worked tirelessly to get us to this important milestone,” said Kirk Shireman, vice president of Human Space Exploration and Orion program manager at Lockheed Martin. “The Orion spacecraft completion for Artemis II is a major step forward in our nation’s efforts to develop a long-term lunar presence. It’s exciting to think that soon, humans will see the Earth rise over the lunar horizon from our vehicle, while also traveling farther from Earth than ever before.”

What disgusting hogwash. First of all, Lockheed Martin was issued the contract to build two capsules, one for testing and one for manned flight, in 2006. It only took the company 19 years to build both. Second, that 2006 contract was supposed to only cost $3.9 billion. Instead, NASA has forked out more than $22 billion.

And what have we gotten? Two capsules, plus a handful of prototype test versions. Worse, this first capsule will be the first to ever carry the life support systems that keep humans alive, as Lockheed Martin admits in its press release:
» Read more

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Congress: Let’s throw some more astronaut lives away so we can preen for the camera!

Jared Isaacman
Jared Isaacman

Here we go again: As I noted yesterday, the hearing this week of Jared Isaacman, Donald Trump’s nomination to become NASA’s next administrator, revealed almost nothing about what Isaacman plans to do once confirmed by the Senate. He very carefully kept his options open, even while he strongly endorsed getting Americans on the Moon as fast as possible in order to beat the Chinese there. When pressed by senators from both parties to commit to continuing the SLS, Orion, and Lunar Gateway projects to make that happen, Isaacman picked his words most cautiously. He noted that at the moment that plan seemed the best for getting to the Moon first. He also noted repeatedly that this same plan is years behind schedule and overbudget.

Like any smart businessman, Isaacman knows he cannot make any final decisions about SLS, Orion, or Gateway until he takes office and can aggressively dig into the facts, as administrator. He also knew he could not say so directly during this hearing, for to do so would antagonize senators from both parties who want those programs continued because of the money it pours into their states. So he played it coy, and the senators accepted that coyness in order to make believe they were getting what they want.

But what do these senators want? It appears our politicians (including possibly Trump) want NASA to launch humans to the Moon using SLS and Orion and do so as quickly as possible, despite knowing that both have real engineering issues of great concern. Instead, our elected officials want politics to determine the lunar flight schedule, instead of engineering, the same attitude that killed astronauts on Apollo 1 in 1967, on Challenger in 1986, and on Columbia in 2003. The engineering data then said unequivocally that things were not safe and that disaster was almost guaranteed, but NASA and Congress demanded the flights go on anyway, to serve the needs of politics.

With SLS and Orion it is now the same foolishness all over again. » Read more

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NASA drops its DEI emphasis on race and sex in describing who will fly on first Artemis lunar landing

Not surprisingly, considering Trump’s executive orders demanding all government agencies discontinue their racial and sex quotas based on the bigoted Diversity, Equity, and Inclusion (DEI) policies, NASA has now deleted any mention of launching the first “woman and person of color” on its first Artemis lunar landing mission.

The Artemis landing page of Nasa’s website previously included the words: “Nasa will land the first woman, first person of color, and first international partner astronaut on the Moon using innovative technologies to explore more of the lunar surface than ever before.” The version of the page live on the website on Friday, however, appears with the phrase removed.

During the Biden administration every single press release about this first Artemis lunar landing touted these racial and sexual qualifications, as if it was the only thing that mattered in choosing the right astronauts for the job. It was not only illegal discrimination against men and whites, it was insulting to minorities and women.

This change in language does not mean that NASA will now purposely exclude “women or people of color” from that mission. Instead, it ends the emphasis on race and sex. The astronauts NASA chooses for the flight will now be picked based on more important considerations, such as experience and talent. Picking someone because of their race or gender is like picking someone because of the color of their eyes or hair. It is stupid and misguided. Trump has now ended that stupidity.

Or at least he is forcing NASA’s management make its bigotry less obvious. We should not be surprised if that management still intends to make race and sex a major criteria. They will simply no longer blast that decision with a bullhorn.

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House committee holds hearing to protect its Artemis pork

The space subcommittee of the House science committee yesterday held a hearing which appears to have been mostly designed to protect the Artemis pork that both parties have been funding for decades, designed not to get us into space but to funnel tax dollars into their districts.

The hearing had only two witnesses, one pro-SLS (Dan Dumbacher) and one only very slightly skeptical of it (Scott Pace). Both these men have been deep members of the Washington swamp for decades, and both made it clear that funding should continue for SLS, at a minimum through the third Artemis launch, presently scheduled for ’27, a launch date so uncertain no one should believe it.

NASA had been invited to send a witness, but it apparently declined to do so.

Pace, the supposedly skeptic of SLS, has actually been a big supporter for years. As executive secretary for Trump’s National Space Council during Trump’s first term, he consistently advocated big space and NASA-built rockets, showing continuous skepticism of commercial space. Even now, his suggestion that SLS be reconsidered after that third launch was very hesitant.

Essentially, this committee hearing was called by these congress critters to advocate the status quo, which is likely why NASA declined to send a witness. Why give them a chance to blast any potential or major change in Artemis and have the propaganda press savage NASA and the Trump administration with negative soundbites?

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More changes in NASA’s upper management

NASA yesterday announced more changes in its upper management, almost all related to its manned Artemis program.

NASA announced today that Johnson Space Center Director Vanessa Wyche is now Acting Associate Administrator, succeeding Jim Free who retired over the weekend. Cathy Koerner, who has been leading the mission directorate that manages the Artemis program, will retire this Friday. Her Deputy, Lori Glaze, will take over on an acting basis.

These are not major changes. The new appointees, Wyche and Glaze, have been upper managers for a long time within NASA’s manned management structure that has created the present Artemis program.

These changes are also tentative depending on what Jared Isaacman decides to do once he is confirmed by the Senate as the actual administrator, replacing Janet Petro, who was named last week as the acting administrator. If Isaacman and Trump decide on canceling SLS and restructuring the entire Artemis program, both might also decide it needs an entirely new management staff.

I must also note the lack of any men in this list. NASA’s DEI effort for decades as apparently left no guys in that upper management, or if they are there, it continues to push them aside to support DEI racial and sex quotas, even though it now does not use those terms.

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Part 2 of 2: De-emphasize a fast Moon landing and build a real American space industry instead

In part one yesterday of this two-part essay, I described the likelihood that Jared Isaacman, Trump’s appointment to be NASA’s next administrator, will push to cancel NASA’s Space Launch System (SLS) rocket and its Orion capsule, deeming them too expensive, too unsafe, and too cumbersome to use for any viable effort to colonize the solar system.

I then described how the Artemis lunar landings could still be done, more or less as planned, by replacing SLS with Starship/Superheavy, and Orion with Starship. Such a change would entail some delay, but it could be done.

This plan however I think is short-sighted. The Artemis lunar landings as proposed are really nothing more than another Apollo-like plant-the-flag-on-the-Moon stunt. As designed they do little to establish a permanent sustainable human presence on the Moon or elsewhere in the solar system.

Isaacman however has another option that can create a permanent sustainable American presence in space, and that option is staring us all in the face.

And now for something entire different

Capitalism in space: I think Isaacman should shift the gears of Artemis entirely, and put a manned Moon landing on the back burner. Let China do its one or two lunar landing stunts, comparable to Apollo but incapable of doing much else.
» Read more

32 comments

Why Orion’s heat shield problems give Jared Isaacman the perfect justification to cancel all of SLS/Orion

Orion's damage heat shield
Damage to Orion heat shield caused during re-entry in 2022,
including “cavities resulting from the loss of large chunks”

In yesterday’s press conference announcing new delays in NASA’s next two SLS/Orion Artemis missions to the Moon, agency officials were remarkably terse in providing details on why large chunks of Orion’s heat shield material broke off during its return to Earth in 2022 during the first Artemis mission. That damage, shown to the right, is one of the main reasons for the newly announced launch delays.

All they really said was that the damage was caused during re-entry, the atmosphere causing more stress than expected on the heat shield.

Today NASA finally released a more detailed explanation.

Engineers determined as Orion was returning from its uncrewed mission around the Moon, gases generated inside the heat shield’s ablative outer material called Avcoat were not able to vent and dissipate as expected. This allowed pressure to build up and cracking to occur, causing some charred material to break off in several locations.

…During Artemis I, engineers used the skip guidance entry technique to return Orion to Earth. … Using this maneuver, Orion dipped into the upper part of Earth’s atmosphere and used atmospheric drag to slow down. Orion then used the aerodynamic lift of the capsule to skip back out of the atmosphere, then reenter for final descent under parachutes to splashdown.

[Ground testing during the investigation showed] that during the period between dips into the atmosphere, heating rates decreased, and thermal energy accumulated inside the heat shield’s Avcoat material. This led to the accumulation of gases that are part of the expected ablation process. Because the Avcoat did not have “permeability,” internal pressure built up, and led to cracking and uneven shedding of the outer layer.

In other words, instead of ablating off in small layers, the gas build-up caused the Avcoat to break off in large chunks, with the breakage tending to occur at the seams between sections of the heat shield.
» Read more

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