More detail on pad abort test parachute issue

At a press telecon yesterday Boeing outlined in more detail the cause of the failure of one main parachute to deploy during its November 4 Starliner pad abort test.

In a call with reporters, John Mulholland, vice president and program manager for commercial crew at Boeing, said an investigation after the Nov. 4 test at White Sands Missile Range in New Mexico led the company to conclude that a “lack of secure connection” between a pilot parachute and the main parachute prevented that main parachute, one of three, from deploying.

The pilot parachute is designed to deploy first, and pull out the main parachute. However, Mulholland said that hardware inspections and photographs taken during “closeout” of the vehicle prior to the test showed that a pin that links the pilot and main parachutes was not inserted properly.

“It’s very difficult, when you’re connecting that, to verify visually that it’s secured properly,” he said, in part because that portion of the parachute system is enclosed in a “protective sheath” intended to limit abrasion but which also makes it difficult to visually confirm the pin is in place. “In this particular case that pin wasn’t through the loop, but it wasn’t discovered in initial visual inspections because of that protective sheath.”

Mulholland said Boeing is modifying assembly procedures through what he called “fairly easy steps,” such as pull tests, to ensure those pins are properly installed. Technicians have already confirmed that the same parachute linkages are properly installed on the three parachutes on the Starliner that will launch in December on an orbital flight test to the International Space Station. [emphasis mine]

That a hardware inspection and photos taken before launch revealed this issue and resulted in nothing being done should rise serious questions at Boeing about its quality control processes. Based on the press telecon, however, it does not appear that Boeing is asking those questions. From a different report:

[John Mulholland, Boeing’s Starliner program manager] praised the rigging team, saying “even before we got eyes on the hardware, that team on their own initiative (was) reviewing the close-out photos and the processes, and they identified the potential issue that was subsequently validated by hardware inspection.”

“Most importantly, they raised their hand and and let us know what they believe the problem was,” he said. “It’s really a testament to the transparency of that team. The speak-up culture that we have, that is what we need on this program.”

While it is good that the rigging team was willing to speak up afterward, it is very bad that their procedures allowed the launch to go forward. The company says it has now changed its rigging procedures, but I don’t sense any effort on Boeing’s part to find out why its so-called “speak-up culture” failed to have these engineers speak-up, before launch.

New video of Starliner pad abort test

Boeing has released a new video of the Starliner pad abort test on November 4th, showing the full flight.

I have embedded the footage below the fold. The one aspect of this test that I have as yet not seen any explanation for is the red cloud to the left of the capsule’s touch down spot. It surely looks like the kind of smoke one sees from the release of certain toxic fuels. It was also something that the live stream video focused on, suggesting the possibility that its existence was important and needed to be recorded for engineering reasons.

Regardless, the fact that any onboard astronauts would have been safely returned to Earth, based on this test, should mean Boeing’s abort system is functioning properly. They note that they have pinpointed the reason one parachute did not deploy (“attributed to the lack of a secure connection between the pilot chute and one of the main chutes”), a problem that is probably quite simple to fix. Hopefully that one failure will not cause any significant delays in their future flights, including the first manned flight next year.
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Virgin Orbit gets $9.5 million from UK space agency

The space agency of the United Kingdom yesterday awarded $9.5 million to the smallsat rocket company Virgin Orbit

ccording to the statement, the funds will be used “to develop launch operations support systems and manufacture them in the U.K.” in addition to conducting “mission planning, and to further ready the facility for satellite launches from Cornwall”.

This award is part of a larger funding package of $26 million (£20 million) from Cornwall Council and the Cornwall and Isles of Scilly Local Enterprise Partnership, while Virgin Orbit have also said they will contribute about $3.2 million (£2.5 million) to the Spaceport Cornwall project. The hope is that Cornwall could become a hub for European launches to space in the future.

Essentially this is an effort by the UK to bring Virgin Orbit’s launches to Cornwall spaceport. Why Virgin Orbit has got this money is puzzling however. Launched from a 747 which can take off from almost all airports, Virgin Orbit doesn’t necessarily need to launch from a spaceport. That fact is probably why the company got this “pay-off”, using somewhat more blunt words.

Boeing & NASA declare pad abort test a success

According to the NASA press release for yesterday pad abort test of Boeing’s Starliner capsule, the test was a success even though one of three main parachutes did not deploy successfully.

A pitcharound maneuver rotated the spacecraft into position for landing as it neared its peak altitude of approximately 4,500 feet. Two of three Starliner’s main parachutes deployed just under half a minute into the test, and the service module separated from the crew module a few seconds later. Although designed with three parachutes, two opening successfully is acceptable for the test parameters and crew safety. After one minute, the heat shield was released and airbags inflated, and the Starliner eased to the ground beneath its parachutes.

All reports say that this parachute issue will not effect the December 17 planned launch of the first unmanned orbital flight to ISS.

I find NASA’s reaction to this anomaly fascinating. Previously the agency repeatedly made a very big deal about the slightest anomaly by both Boeing and SpaceX on any test or procedure. While the agency’s response to these problems could have been reasonably justified, the caution it sometimes exhibited, often causing significant delays that might have been avoidable, was somewhat disturbing, especially when contrasted with the agency’s willingness to accept far more serious issues in connection with SLS and Orion.

Now however, the agency has no problem with the failure of one parachute to deploy during this test. While I actually agree with this response, the contrast is interesting and suggests to me that politics and deadlines (with the Russian Soyuz contract running out) are finally exerting some influence over NASA’s safety people. I suspect it has been made clear to them that unless something really seriously goes wrong, as long as the tests would have resulted in living astronauts, the safety bureaucrats had better not stand in the way of progress.

If so, this is very good news. It means that, assuming nothing really goes wrong with the remaining tests, the first manned missions are finally going to occur next year, relatively early in the year.

Posted at the Hayabusa-2/OSIRIS-REx asteroid conference in Tucson this week.

SpaceX successfully completes 13 parachute drop tests of Crew Dragon

Capitalism in space: SpaceX in two weeks has apparently completed a strong of thirteen successful parachute drop tests of its Crew Dragon capsule.

SpaceX says it successfully completed thirteen consecutive tests of Crew Dragon’s new Mk3 parachutes, all of which were completed in less than two weeks. This essentially blows Bridenstine’s expectations out of the water, as SpaceX has surpassed his predicted 10 tests and done so barely three weeks into the tentative 12-week window he set. SpaceX now has plenty of time to either continue testing Crew Dragon’s parachutes or refocus its efforts on other equally important qualification challenges.

Prior to those thirteen consecutive successes, SpaceX suffered two failures during single-parachute Mk3 testing. The first two development tests of the Mk 3 design used loads much higher than the parachutes would ever see in operation in an effort to better understand overall design margins and system performance. After a period of rapid iteration with parachute provider Airborne Systems, the faults responsible for those two stress-test failures were resolved and subsequent drop tests confirmed that Mk3’s suspension lines – the numerous lines connecting the parachute to Crew Dragon – are far stronger than those on Mk2.

Bridenstine had mentioned in a tweet that SpaceX was planning ten drop tests, so the company has now exceeded those plans.

Boeing completes Starliner pad abort test

Embedded below the fold is the video of today’s Starliner pad abort test, cued up to just before launch. While the capsule landed safely, it appears that one of it’s parachutes deploy improperly. If so, this probably means Boeing will not be able to launch the unmanned demo flight to ISS on December 17.

No one during the podcast mentioned this fact, so it could mean that they considered the landing a success regardless. It is even possible that they planned it with only two chutes. Or it could be the corporate culture at Boeing, similar to the culture in the Soviet Union, to avoid mentioning non-obvious problems to the public in order to make believe all is well. We will have to wait and see.

UPDATE: More information here on the failure of one chute:

Video of the test appeared to show all three chutes deploy, but only two remained attached to Starliner – a significant issue that will have to be investigated and evaluated.

Hat tip to reader Col. Beausabre for the link to the video.
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Cygnus successfully launched by Antares

Capitalism in space: Northrop Grumman today successfully launched its Cygnus unmanned cargo freighter to ISS, using its Antares rocket.

This was only the third launch for Northrop Grumman this year, which matches its total last year and has been its typical count for the past decade and a half. Previously that number was mostly Pegasus launches. Now it is the Antares/Cygnus launches to ISS, as Pegasus has lost most of its business.

The leaders in the 2019 launch race:

20 China
17 Russia
10 SpaceX
6 Europe (Arianespace)
4 ULA
4 India

The U.S. now leads China 22 to 20 in the national rankings.

Upcoming schedule of Boeing & SpaceX manned capsule tests

The next two months are going to be a busy time for both Boeing and SpaceX as they attempt to complete the last tests necessary to their respectively Starliner and Crew Dragon capsules before they each launch a manned mission to ISS.

Below is that schedule as of today:

November 4: Boeing will do a Starliner pad abort test, to be live streamed.
November 6: SpaceX will do a final static fire test of Crew Dragon’s SuperDraco abort engines.
November-December: SpaceX will do a series of parachute drop tests of Crew Dragon
December 17: Boeing will launch Starliner unmanned in a demo mission to ISS.
December (third week): SpaceX will complete a launch abort test of Crew Dragon

The article at the first link above provides a lot of detail about both companies’ abort tests.

Assuming these tests all go as planned, both companies will then have completed all engineering tests required prior to their first manned missions. As far as I can tell, the only thing standing in their way at that point will be filling out the voluminous paperwork that NASA is demanding from them.

Russia ships three more engines to U.S. for ULA’s rockets

Russia announced yesterday that it has delivered three more RD-180 engines to ULA for use in its Atlas 5 rocket.

The article notes that this contract, as well as the contract with Northrop Grumman to make RD-181 engines for the Antares rocket, both end in December 2019. While ULA has said it plans to replace the Russia engine with Blue Origin’s BE-4 engine (still under development), it is not clear what Northrop Grumman will do.

In both cases, Russia has delivered enough engines to cover launches for the next few years. This will give Blue Origin time to complete development of the BE-4. As for Antares, the lack of its Russian engine, combined with its inability to obtain any customers other than NASA, could spell the end of that rocket once Northrop Grumman has used up its engine stockpile.

Virgin Galactic stock drops 25% since IPO on Monday

Capitalism in space: While this article focuses more on jabs taken by the head of British Airways against Richard Branson and Virgin Galactic, it contains one tidbit of real note:

Shares in Virgin Galactic have fallen by more than a quarter since it went public at the start of the week, wiping more than $600m (£464m) off its value.

On Monday, the initial offering price for stock in Virgin Galactic was $12.93. At the moment it is trading in the mid-$9 dollar range, with the low earlier today of $9.09. Overall the stock lost about 25% of its value in a week, indicating properly that its value had been inflated by Branson and his partners in that initial offering.

But then, inflating the value of Virgin Galactic has been Richard Branson’s mode of operation since 2004 when he founded the company. I continue to wish the company success, but have become exceedingly skeptical about it.

And to change my mind the company is going to have to finally actually accomplish something, rather than make empty promises that never come true.

Update on Starship Mk1 assembly

Link here. It appears its launch pad has been assembled at Boca Chica and the spacecraft has been moved and placed on it.

It also appears that they are aiming for the first tests no earlier than November.

The newest videos at the link are worth a glance, though somewhat tedious as with each they view a worksite from a distance where not much appears to happen quickly. The last however shows the ship being moved and lifted and placed on the launch pad.

I cannot deny a certain skepticism when I look at this first iteration of Starship. The hull especially fills me with trepidation, since it is made up of many welded riveted together plates that do not create a smooth surface. I wonder how this surface will respond to returning from orbit at near orbital speeds.

UPDATE: I mistakenly referred to the plates initially as “riveted”. They are welded together, as correctly noted by one of my readers, and I have corrected the post accordingly.

Starship manned lunar landings by 2022?

Capitalism in space: According to SpaceX’s CEO Gwynne Shotwell at a conference on October 25, the company is targeting the first unmanned cargo landing of Starship on the Moon by 2021, with manned missions shortly thereafter.

Shotwell, speaking at Baron Fund’s annual investment conference at the Metropolitan Opera House on Friday, gave an update on SpaceX’s goals for Starship. “We want Starship in orbit next year; we want to land it on the moon before 2022 with cargo and with people shortly thereafter,” Shotwell said.

However, much like Musk in his presentation last month, Shotwell hedged her estimate, saying that “every time I make a prediction about schedule I turn myself into a liar.”

If they even come close to doing this they will certainly make NASA’s SLS rocket look ridiculous. They began serious development of Starship in early 2019. Even if development takes twice as long as Shotwell’s prediction, they will be landing on the Moon in about six years, in 2025. SLS has been in development since 2004, and its total cost once launched is expected to be more than $25 billion, a cost that does not include an extra $1.6 billion NASA has said it needs to land on the Moon by 2024 and that Congress has so far refused to appropriate.

SpaceX meanwhile has raised $1.3 billion, from private sources, to build Starship.

If you were a customer which product would you buy?

Crew Dragon successfully tests SuperDraco engines

Capitalism in space: SpaceX’s Crew Dragon capsule, planned for a launch abort test in December, has successfully completed a set of static fire engine tests of two of its SuperDraco launch abort engines.

They next plan a static fire test of all eight engines, followed by that launch abort flight. If all goes well with both, the only thing blocking SpaceX from launching its first manned mission early in 2020 will be the paperwork NASA is demanding they fill out prior to flight.

Fourth SARGE suborbital flight fails, crashes

Capitalism in space: The fourth flight of Exos Aerospace’s suborbital rocket failed yesterday when the rocket’s parachute apparently failed to deploy, sending the rocket crashing to the ground.

A good overview of the company and SARGE’s history can be found here. The live stream of today’s launch is embedded below the fold, cued to just before launch.

This failure appears at this moment to be far more serious than their previous failure, where the rocket shutdown prematurely but safely landed without damage using its chutes.
» Read more

Firefly to use Aerojet Rocketdyne’s AR-1 engine

Capitalism in space: Firefly has agreed to purchase Aerojet Rocketdyne’s AR-1 engine to use in it larger Beta rocket, presently under development.

Though deal also includes help from Aerojet for the development of Firefly’s smaller Alpha rocket,

…the companies made clear that the centerpiece of the agreement was the potential use of the AR1 on Firefly’s Beta rocket, giving Aerojet a customer for the engine while allowing Firefly to increase the performance of the medium-class rocket.

Beta is intended to fill the niche once served by ULA’s Delta 2. “It has left an opportunity for a modern launcher to come in at perhaps a better price point than Delta 2, and can address some of the new missions coming out,” such as small geostationary orbit satellites, he said.

The target payload capacity of Beta is eight metric tons to low Earth orbit, a size Markusic explained was driven by the market and which, in turn, led to a design change for the rocket. Beta’s original design resembled the Alpha but with two additional first stages as side boosters, a triple-core design like the Delta 4 Heavy or Falcon Heavy. Beta is now a single-core vehicle with an AR1 engine in its first stage.

Aerojet Rocketdyne had gotten a lot of Congressional money to develop the AR-1 with the intent it would be used in ULA’s Vulcan rocket. ULA has instead chosen Blue Origin’s BE-4 engine, leaving Aerojet Rocketdyne high and dry without any customers. This deal might save that company, while making Firefly more competitive and robust. Moreover, because of all that money from Congress, Aerojet has probably been able to offer the engine at cut-rate prices.

A smart deal all around.

Too many smallsat rockets to count

Capitalism in space: According to a report by a Northrop Grumman engineer who has been trying to list these things, the number of companies trying to develop small rockets for the burgeoning smallsat market has grown so large that it is now difficult to track.

Of the 148 small launch vehicles on a popular industry watch list, about 40 efforts “are likely dead but the watch list continues to grow,” Carlos Niederstrasser, a Northrop Grumman master systems engineer, said at the 2019 International Astronautical Congress here.

The problem for Niederstrasser and anyone trying to keep up with the market is that the list continues to grow. “Every time I kill off one [launch vehicle], two more show up,” he said.

…U.S. companies are responsible for 21 of the vehicles Niederstrasser considers active development programs. Seven are from China, four from Spain and three from the United Kingdom. Germany, India and Japan each have two small rocket development programs. Many other countries have a single effort underway.

We should see the shake-out in this new market take place during the next five years. By then at least four rockets should be operational, and the smallsat technology more mature and capable of many things now done by larger satellites.

Virgin Galactic stocks go public on October 28

Buyer beware: With the official completion of a merger of Virgin Galactic with the venture capital company Social Capital Hedosophia this week, it will be possible to buy stock in the company as early as Monday, October 28.

The space-tourism company run by billionaire Sir Richard Branson has been approved to merge with Social Capital Hedosophia, a venture capital firm that helps technology companies list on public markets, according to a Wednesday SEC filing from the company.

The merger is expected to close Friday. On Monday, Social Capital’s ticker, “IPOA,” will become Virgin Galactic’s, and trade under “SPCE.”

As I say, buyer beware. Virgin Galactic has spent fifteen years spending a lot of investment capital without achieving what it promised to do years ago, fly tourists on suborbital space flights. Along the way we’ve seen Richard Branson make a lot of exciting announcements about how he is about to fly in space, none of which ever happened. Instead, they crashed their spaceship, killing one pilot.

If you want to invest money in this company you should be aware of their so far poor track record.

Virgin Orbit to add 3rd stage to LauncherOne for planetary missions

Capitalism in space: Even as it prepares for its first orbital demonstration flight, Virgin Orbit today announced that it is considering development of a third stage that will make the rocket capable of launching planetary cubesat missions.

John Fuller, Virgin Orbit advanced concepts director, said the company is deciding between three “highly energetic third stage” options for LauncherOne that would enable the rocket to launch up to 50 kilograms to Mars or 70 kilograms to Venus. The “Exploration 3-Stage Variant” of LauncherOne would also have the ability to launch around 100 kilograms to the moon or toward Lagrange points, he said.

“What we do is we take that third stage and bring the overall impulse of the vehicle up to a point where we can reach very high energies to launch to cis-lunar, interplanetary or even asteroid targets,” Fuller said Oct. 24 at the 70th International Astronautical Congress here.

The company however has still not flown the rocket, and that first flight is now about a year-plus behind schedule. They say they are preparing for the first orbital mission before the end of year but until it happens there is plenty of room for skepticism.

December 17 officially set for Starliner unmanned orbital launch

Capitalsm in space: NASA and Boeing have now officially scheduled the launch of Boeing’s Starliner capsule on its first unmanned demo flight to ISS for December 17.

Boeing had announced this date earlier, but it is now official.

The next two months will be a very busy period for tests of the two privately built manned capsules being built by Boeing and SpaceX. Not only will Boeing fly Starliner on its first unmanned orbital mission, the company will also do a pad abort test of Starliner on November 4. SpaceX in turn will be doing a major parachute test campaign for Dragon, as well as a launch abort test, right now roughly scheduled for late November.

If all go well, both companies will be ready for the first manned flights of both capsules in the first quarter of 2020.

UK hypersonic engine component passes test

An important component of the hypersonic engine being developed by Reaction Engines, a private company based in the United Kingdom, has successfully passed a major test.

UK company Reaction Engines has tested its innovative precooler at airflow temperature conditions equivalent to Mach 5, or five times the speed of sound. This achievement marks a significant milestone in its ESA-supported development of the air-breathing SABRE engine, paving the way for a revolution in space access and hypersonic flight.

The precooler heat exchanger is an essential SABRE element that cools the hot airstream generated by air entering the engine intake at hypersonic speed.

This is good news for the company and the engine, but don’t expect to buy a ticket on a spaceship using SABRE anytime soon. This success is only a beginning. They remain a long way from flight.

Blue Origin partners with Lockheed Martin, Northrop Grumman, Draper to build lunar lander

At a science conference yesterday Jeff Bezos announced that Blue Origin has formed a partnership with Lockheed Martin, Northrop Grumman, and Draper to propose building a manned lunar lander for NASA.

In the first major update on the company’s lander program since May, Bezos said Blue Origin has assembled a “national team” of aerospace contractors to develop, build and fly the three-stage spacecraft, which is based on Blue Origin’s previous work on the Blue Moon landing system.

“Blue Origin is the prime contractor, Lockheed Martin is building the ascent stage, Northrop Grumman is building the transfer element and Draper is doing the GNC (guidance, navigation and control),” Bezos said Tuesday at the International Astronautical Congress in Washington. “We could not ask for better partners. Blue Origin, in addition to being the prime, is going to build the descent element.”

Blue Origin is competing for a NASA contract to develop a crewed lunar lander, or Human Landing System, for the Artemis program, which aims to return astronauts to the surface of the moon by the end of 2024.

This partnership reminds me of the way the aerospace industry functioned before the arrival of SpaceX. No one would compete. Instead, they would meet like a cartel and divvy up the work so that everyone had a share. The result was that very little new stuff got built, and over time the entire industry began to die.

The goal of this partnership now seems aimed at Congress and convincing legislators (especially the Democrats who control the House) to drop their opposition to Trump’s 2024 Moon proposal and fund it. Whether this will work remains unknown, and will likely have to wait until after the results of the 2020 election.

Meanwhile, it is very interesting that Blue Origin is the prime contractor, considering how very very little Blue Origin has so far achieved in space. I wonder if Bezos has committed some of his personal capital to this venture (more than $2.8 billion cash intended for his space ventures), and doled it out to Lockheed Martin, Northrop Grumman, and Draper as an incentive to become subcontractors.

Bezos’ presentation also provided an update on Blue Origin’s BE-7 engine, designed as part of this lunar lander. It appears however that he said nothing about the BE-4 engine that the company is building for both ULA’s Vulcan rocket and its own New Glenn rocket. Except for one update in August, there has been little said about this engine in about a year and a half. As this engine is key to the entire company’s financial future, this silence makes me continue to wonder if it has issues.

Pence endorses property rights in space

In a speech yesterday at a meeting of the International Astronautical Congress in Washington vice president Mike Pence pushed the importance of property rights in space, noting that the Trump administration is looking for ways to protect those rights.

He made clear that the United States would continue to observe international agreements on space activities — presumably including the Outer Space Treaty, which rules out claims of sovereignty on the moon or other celestial bodies. But Pence also said America’s partners should respect private ownership in space, which is a less settled legal frontier.

“As more nations gain the ability to explore space and develop places beyond Earth’s atmosphere, we must also ensure that we carry into space our shared commitment to freedom, the rule of law and private property,” he said. “The long-term exploration and development of the moon, Mars and other celestial bodies will require the use of resources found in outer space, including water and minerals. And so we must encourage the responsible commercial use of these resources.”

Pence hinted that the United States will be developing new policies relating to the use of space resources. “We will use all available legal and diplomatic means to create a stable and orderly space environment that drives opportunity, creates prosperity and ensures our security on Earth into the vast expanse of space,” he said.

I’m not sure how the U.S. can do this, however, under the limitations placed on us by the Outer Space Treaty. Without the ability to apply U.S. sovereignty to any private operations on the Moon, Mars, or asteroids, it will be impossible to apply U.S. law to those operations.

One avenue that the Trump administration might be considering is an amendment to the treaty that would allow nations to apply their laws to their citizens in space, not the territory on which they land and develop. Such an approach would avoid breaking the treaty’s restrictions on not claiming territory, but it would still achieve essentially the same thing.

Rocket Lab announces new upper stage for taking satellites beyond Earth orbit

Capitalism in space: Rocket Lab yesterday unveiled plans for a new upper stage to their Electron rocket that will allow them to send satellites to lunar orbit.

Rocket Lab will combine its Electron launch vehicle, Photon small spacecraft platform, and a dedicated bulk maneuver stage to accomplish extended-range missions and deliver small spacecraft to lunar flyby, Near Rectilinear Halo Orbit (NRHO), L1/L2 points, or Lunar orbit. These capabilities can then be expanded to deliver even larger payloads throughout cis-lunar space, including as high as geostationary orbit (GEO).

The satellites involved here would all be very small cubesats, but since these small satellites are increasingly becoming the satellite of choice for unmanned missions Rocket Lab’s timing here I think is excellent. They are putting themselves in position to garner this new market share.

Rocket Lab & China launch rockets

Rocket Lab and China successfully completed launches today.

Rocket Lab used its Electron rocket to put a large cubesat into the highest orbit the company has yet achieved. This was the company’s nineth successful launch, and the fifth in 2019.

China in turn used its Long March 3B rocket to place a military communications satellite into orbit.

The leaders in the 2019 launch race:

20 China
17 Russia
10 SpaceX
6 Europe (Arianespace)
5 Rocket Lab

The U.S. now leads China 21 to 20 in the national rankings.

SpaceX expands Starlink concept from 12,000 to 42,000 satellites

Capitalism in space: SpaceX has filed new paperwork for an additional 30,000 proposed satellites for its Starlink constellation, raising the number of satellites it could launch to 42,000 total.

This would be more than five times the total number of satellites launched by every nation since Sputnik in 1957.

The article notes that this paperwork does not mean that SpaceX definitely plans to launch this many Starlink satellites, only that it wants the option to do so. It does suggest however that even if SpaceX loses all of its market share of commercial launches, the company’s rockets will have plenty of work, launching the company’s own satellites.

Dream Chaser’s primary structure completed

Capitalism in space: The primary structure for Sierra Nevada’s reusable mini-shuttle, Dream Chaser, has been completed and delivered to the company’s Colorado facility for final assembly.

Essentially, this structure, built by Lockheed Martin, is basically the hull of Dream Chaser. Sierra Nevada now has to install the guts.

They won the contract to build Dream Chaser from NASA in 2016, and for the past three years the company has said little about its progress, causing me concern that there might be issues. This story dispels those concerns.

It is also instructive to compare their progress with SLS, if only to illustrate the advantage of NASA buying what it needs from private companies, who retain ownership of their work, rather than having NASA design and own its hardware.

Dream Chaser: Sierra Nevada first began development of Dream Chaser in 2011, but full construction did not begin until the 2016 contract award. They hope to launch by the end of 2021. This means they will go from award to flight in five years.

The contract’s specific amount was never published, but NASA’s did say that the maximum it would spend for all missions performed by all three cargo capsules (SpaceX, Northrop Grumman, Sierra Nevada) would be $14 billion. This means Sierra Nevada’s share is probably around $4 to $5 billion.

SLS: NASA began its first design work on this heavy lift rocket in 2004, but the first design, dubbed Constellation, was cancelled by President Obama in 2010. Congress then stepped in and mandated that construction continue, under a revised design, now dubbed the Space Launch System. Launch of the first SLS is now expected in 2021.

The cost? Based on my research for my policy paper, Capitalism in Space, the cost by 2021 will be $25 billion.

So, while Sierra Nevada will take five years and $4 to $5 billion to fly its spacecraft, NASA will take eleven years and $25 billion to fly its. I admit the scale is different, but SLS fares as badly when a similar comparison is made with Falcon Heavy.

The difference? Dream Chaser is privately owned, privately designed, and privately managed, by one company, with the goal of making a profit as quickly as possible. SLS is government owned, government designed, and managed by a host of agencies, lawmakers, and contractors, with no set clear goal and no requirement to make a profit at any time.

Which product would you buy?

SpaceX extends Boca Chica purchase deadline, will do new appraisals

SpaceX has agreed to do new appraisals on the private homesites in Boca Chica that it wishes to purchase, while also agreeing to extend the deadline for owners to accept their offer.

It appears that Musk invited the owners to his Starship presentation on September 28, and then met with some of them afterward to discuss the situation face to face.

Musk met with seven villagers following the presentation, though others … gave up waiting for him to show.

Cheryl Stevens, who owns a house down the street from the Heatons, did stick around. The meeting was “sort of testy” at first, as the owners confronted Musk with their concerns after waiting a long time, though the mood eventually lightened, she said. “We all had things we wanted to say,” Stevens said. “He was good about listening to what we said, then referring to what we said. … I left there feeling OK. Overall it was fairly cordial, just testy at the beginning. At least we felt like we were heard.”

At the same time, she said, “I’m not interested in giving my house away.”

This is the kind of thing that Musk does very well. Rather than stay in his ivory tower, as most modern big corporate heads, he talks with people directly. I expect SpaceX will end up offering these people deals where they can buy homes relatively comparable to what they have now, in a similar location. This will engender good will, and good press for the company.

New owners for Stratolaunch

Capitalism in space: Stratolaunch announced today that it is now under new ownership, without identifying who that new owner is.

The company offered few other details in a statement released to media Friday. It was the first official update on the status of Stratolaunch since its huge rocket carrier aircraft completed its first — and so far only — test flight in April. “Stratolaunch LLC has transitioned ownership and is continuing regular operations,” the company said in a statement. “Our near-term launch vehicle development strategy focuses on providing customizable, reusable, and affordable rocket-powered testbed vehicles and associated flight services.

Stratolaunch did not identify its new owner Friday, or details on the type of launch vehicle it seeks to develop.

It would be a massive understatement to say their announcement is vague and lacking in details.

Air Force selects 8 launch companies for future contracts

Capitalism in space: The Air Force yesterday announced that it has selected eight launch companies as part of a program allowing it to order future launch contracts quickly.

SpaceX, Xbow Launch Systems, Northrop Grumman, Firefly Aerospace, United Launch Alliance, Aevum, Vox Space and Rocket Lab have been selected to provide launch services in the Orbital Services Program-4 [OSP-4] — a $986 million procurement of launch services over nine years. The Air Force announced the winners Oct. 10.

OSP-4 is designed to accommodate small and medium payloads greater than 400 lbs. and providers have to be able to deliver these payloads to orbit within 12 to 24 months after receiving an order. The program is managed by the Air Force Space and Missile Systems Center’s Launch Enterprise Small Launch and Targets Division at Kirtland Air Force Base, New Mexico.

…The OSP-4 multi-vendor deal is known as a “multiple-award, indefinite-delivery/indefinite-quantity” contract. The eight companies will be awarded $50,000 as the contract’s minimum guarantee. Under [this arrangement], the Air Force will compete as many as 20 missions among the awardees.

The company list includes every operational rocket company (SpaceX, Northrop Grumann, ULA, Rocket Lab), as well as several in development (Xbow, Firefly, Aevum, Vox). It is interesting that several other developing rocket companies are not included (Blue Origin, Relativity, Vector). Vector has suspended operations because of financial issues, but Relativity and Blue Origin both appear to be moving forward with full financing. Meanwhile, I have until now never heard of Xbow, Aevum, and Vox. One wonders the reasoning behind their selection.

This selection is separate from the Air Force’s big rocket contracting process, where the military says it will very soon pick two companies to launch its big satellites for the next decade.

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