September 14, 2022 Quick space links

Links courtesy of BtB’s stringer Jay, who does the trolling on Twitter so I don’t have to. Commentary however is mostly by yours truly.

The new in-space repair and refueling industries that are about to revolutionize space exploration

Robot repair, as imagined in 1979
Robots doing work in orbit, as imagined in 1979

When Orbital ATK announced in 2016 that its robotic Mission Extension Vehicle (MEV) — designed to dock with and extend the life of defunct commercial communications satellites — had won its first contract with Intelsat, that contract award only came after several years of persistent campaigning.

In fact, Orbital ATK had had great difficulties getting any satellite communications company interested. At the time, all communication satellites were in geosynchronous orbit, were expensive to build, but lasted routinely from 10 to 15 years. The satellite companies didn’t see a need to fix them when they ran out of fuel. It seems better to launch a new replacement.

Even after winning that contract with Intelsat, it was still four years before that MEV docked with Intelsat’s satellite, bringing it back to life. In the interim Northrop Grumman (which had purchased Orbital ATK in a merger) had managed just one other contract, even as it had announced upgrades to the MEV to allow it to service many satellites, not just one.

The satellite industry seemed in those days to be largely resistant to the concept of repairing and refueling its older satellites.

No more. We are on the cusp of a major revolution in satellite operations, driven first by innovations like the MEV, but accelerated greatly by the new satellite companies launching low orbit constellations. These new companies are willing to take risks, and thus have also shown an eager desire to link their satellites to a variety of in-space services that they themselves did not wish to provide, from satellite repair and refueling to tug services to space junk removal to quick and controlled de-orbit technologies.

The variety and innovation of this new industry is somewhat astonishing, especially considering how young an industry it is.
» Read more

Blue Origin’s BE-4 rocket engine experiences more delays

Capitalism in space: Though Blue Origin appears only a few weeks from delivering its first flightworthy BE-4 rocket engine to ULA for use in that company’s new not-yet-launched Vulcan rocket, the second flightworthy engine is further delayed due to technical problems discovered when static fire testing began.

Sources told Ars that the first engine was put onto the test stand in Texas early in August, but almost as soon as work began to hot-fire the powerful engine, an issue was discovered with the engine build. This necessitated a shipment back to Blue Origin’s factory in mid-August, as the company’s test stands in Texas do not allow for more than minor work.

As a result of this technical issue, ULA now appears likely to get one flight engine this month, but it probably will not receive the other one for installation onto the Vulcan rocket before mid-October, assuming a clean battery of tests in Texas.

This issue almost certainly means that Vulcan will not attempt its first launch this year. The rocket is thus more than three years behind schedule.

The problems outlined here however are far greater than simply the technical issues with this one engine. First, Blue Origin’s pace of operations continues to be far too leisurely. Nothing the company has done since 2017 has proceeded with any sense of urgency, and thus neither ULA nor Blue Origin have been able to launch their rockets.

Second, and far more important, Blue Origin is supposed to be manufacturing the BE-4 for two rockets, both Vulcan and its own New Glenn. Neither rocket will be reusable to begin with, which means the number of needed engines required at first will be high. For example, ULA has contracts to launch Vulcan twice almost immediately, with the need to follow these with several military launches. Each launch will require two BE-4 engines, so Blue Origin at a minimum needs to manufacture four engines, probably more, just to fulfill its obligations to ULA. To supply its own New Glenn rocket, it needs seven BE-4 engines for each launch, with the company having four launches on its manifest for 2023.

All told, Blue Origin thus has to deliver, at a minimum, 32 engines in 2023 alone, to meet its contractual obligations. And since the rockets and engines will be untested, expect at least one or two launch failures that will further increase the need for more engines.

Yet, there is no sign that Blue Origin has figured out how to manufacture these engines on an assembly line basis. Even if it gets these two engines delivered soon, it is unclear it can produce a lot of flightworthy engines fast enough to meet this launch schedule. Expect therefore that both rockets will continue to experience launch delays that could stretch out years.

Meanwhile, a plethora of new rocket companies have been appearing, all aiming eventually to compete with Blue Origin and ULA. If Blue Origin doesn’t get a move on, these new companies will soon be in a position to replace both it and ULA, entirely.

Astrobotic acquires bankrupt Masten

Capitalism in space: Astrobotic announced this week that it has successfully purchased Masten, a bankrupt company that for almost two decades specialized in developing suborbital vertical rocket landing technology.

This acquisition will combine the workforce of the two companies, and give Astrobotic control over Masten’s test sites at Mojave. Since Astrobotic is one of the many companies with a NASA contract to build lunar landers, the experience of Masten’s workers — experienced experts in vertical rocket landings — will be immeasurable.

Update on CAPSTONE, still in safe mode

According to a detailed update from Advanced Space, the private company operating CAPSTONE for NASA, engineers have partly recovered control of the spacecraft after an anomaly had caused it to tumble and lose power.

It appears the problem that occurred on September 8th near the end of an mid-course correction engine burn was more serious that NASA initially revealed. CAPSTONE was tumbling out-of-control, its use of power was exceeding the power the solar panels were generating (draining its batteries), and the computer was periodically rebooting.

Since then engineers at Advanced have managed to stabilize the tumbling so that the spacecraft’s batteries were gaining power rather than losing it. Communications were re-established and the computer was also stabilized so that the spacecraft was able to get into a good safe mode. It remains however in a poor orientation that limits communications, power, and prevents proper operations.

While work is ongoing to diagnose the cause of the anomaly, the team is preparing the spacecraft to attempt a detumble operation to regain attitude control of the vehicle. This detumble operation was successfully demonstrated after separation from the launch vehicle in July. A successful detumble will result in the vehicle resuming control of its orientation, orienting the solar panels to the Sun to fully charge the batteries of the power used during the detumble. The spacecraft will then orient to the ground and await further instructions.

When this operation will occur was not stated, but it certainly will take place as soon as possible.

September 13, 2022 Quick space links

Courtesy of stringer Jay.

September 12, 2022 Quick space links

Courtesy of stringer Jay.

Blue Origin suborbital flight aborted during ascent

Capitalism in space: For what appeared to be an engine issue in the booster during the ascent phase, Blue Origin was forced to abort an unmanned New Shepard suborbital flight today.

I have embedded the live steam below, cued to just before the abort. It appears that something went seriously wrong with that first stage booster. The abort system immediately activated, separating the capsule and firing the capsule’s abort engines to take it safely away, with its parachutes bringing it down safely. That first stage booster was likely destroyed.

This particular suborbital flight fortunately was the first carrying no passengers since Blue Origin began commercial flights. Its payloads were a variety of experiments and commercial packages.

Regardless of the issue, Blue Origin will not be doing suborbital flights now for a considerable time, pending an investigation into this failure.

» Read more

Firefly scrubs launch of Alpha rocket

UPDATE: September 12th launch scrubbed due to weather. No word on when the next launch attempt will be scheduled.

Original post about September 11th scrub:
————–
After making two attempts, engineers at Firefly yesterday finally scrubbed the launch of their Alpha rocket, rescheduling the next attempt for today with a four hour launch window opening at 3 pm (Pacific).

Firefly has yet to make orbit. Their first launch attempt last year of Alpha failed when one first stage engine shut down prematurely due to a loose connection.

If you wish to watch the launch, I will embed the live stream below, once it goes live later today.

UPDATE: I have embedded the live stream below, with it beginning at 1:30 pm (Pacific).
» Read more

CAPSTONE in safe mode

The lunar orbiter CAPSTONE, presently on its way to the Moon, went into safe mode on September 8th at the end of a mid-course correction engine burn.

The CAPSTONE mission team has good knowledge of the state and status of the spacecraft. The mission operations team is in contact with the spacecraft and working towards a solution with support from the Deep Space Network.

Under such conditions engineers almost always recover the spacecraft so that the mission proceeds as normal. No guarantees of course, but it is not unreasonable to expect the same with CAPSTONE.

SpaceX launches 34 Starlink satellites plus commercial satellite for AST Mobile

Capitalism in space: SpaceX today successfully used its Falcon 9 rocket to launch 34 additional Starlink satellites into orbit. It also launched another customer’s communications satellite, AST Mobile’s BlueWalker-3.

The first stage successfully completed its record 14th flight, the most times a Falcon 9 first stage has been reused. It landed on a drone ship in the Atlantic. In addition, the two fairing halves completed their 4th and 5th flights, respectively. As of this writing, the satellites have not yet deployed from the upper stage.

The leaders in the 2022 launch race:

41 SpaceX
36 China
11 Russia
6 Rocket Lab
5 ULA

American private enterprise now leads China 56 to 36 in the national rankings, and the entire world combined 56 to 55. That U.S. lead stands a good chance of increasing this weekend, as tomorrow SpaceX plans another Starlink launch, but more significantly, Firefly will make the second attempt to complete the first launch of its Alpha rocket, almost a year after the first failed attempt.

FAA and NTSB sign deal dividing turf for investigating space accidents

FAA & NTSB agreement

Turf war! The FAA and the National Transportation Safety Board (NTSB) yesterday signed an agreement that divides up the responsibilities for investigating accidents that occur in or by space entities.

You can read that agreement here [pdf]. A screen capture of the key clauses is to the right. Essentially, the NTSB will lead any investigation that either causes death or injury, or involves damage to property not related to the space operation itself, while the FAA will lead all other investigations.

The agreement also has a lot of clauses describing how the two agencies will work together in dividing up this turf before, during, and after investigations. Above all, the agreement now authorizes both agencies to “conduct its own analysis and determine its respective conclusions and recommendations in accordance with its authorities.”

The agreement stems from an effort by the NTSB to take over all space-related accident investigations it proposed in November 2021 that both the FAA and industry strongly opposed. This agreement however shows that the Biden administration ignored those objections in order to give the NTSB a wider range of power, while also giving bureaucrats in both agencies more power as well. Under this agreement, every space incident is now going to be investigated twice, with both the NTSB and FAA doing their own investigations.

Expect this agreement to be used by the Washington bureaucracy to slow or shut down innovation and new technology. The NTSB is designed to investigate incidents caused in the long established and robust airline industry, not developing cutting-edge experimental work. It will naturally act to discourage such experimental work.

Meanwhile, the FAA will chime in with its own investigation and analysis. The competing results will only cause confusion and disorder, thus further acting to discourage any new and risky innovations.

SpaceX successfully test fires all six engines on Starship prototype #24

Capitalism in space: SpaceX yesterday successfully completed for the first time an eight-second-long static fire test of all six engines on Starship prototype #24.

I have embedded video of the test below. The amount of power exhibited is quite impressive. In fact, it was so powerful it likely melted the concrete below the rocket, sending hot debris flying that caused a major brushfire.

Most likely, eight long seconds of blast-furnace conditions melted the top layer of surrounding concrete and shot a hailstorm of tiny superheated globules in almost every direction. Indeed, in almost every direction there was something readily able to burn, a fire started. In several locations to the south and west, brush caught fire and began to burn unusually aggressively, quickly growing into walls of flames that sped across the terrain. To the east, debris even made it into a SpaceX dumpster, the contents of which easily caught fire and burned for hours.

Eventually, around 9pm CDT, firefighters were able to approach the safed launch pad and rocket, but the main fire had already spread south, out of reach. Instead, they started controlled burns near SpaceX’s roadblock, hoping to clear brush and prevent the fire (however unlikely) from proceeding towards SpaceX’s Starbase factory and Boca Chica Village homes and residents.

The rocket itself came though the test unscathed, a major milestone on the path to its first orbital flight.

During a launch, the rocket would have quickly lifted off, and thus caused far less stress to the concrete on the ground. Nonetheless, this test suggests SpaceX needs to do more pad preparation for any tests of Superheavy prototype #7, which has 33 engines at its base.

» Read more

Lawrence of Arabia

An evening pause: I have posted scenes from this film twice (both sadly gone now from youtube), but I think the trailer sells it well. This movie remains one of the greatest made in the history of film. If you haven’t seen it, you must. Though its facts are of course not entirely accurate, its sense of the history, culture, time, and the political machinations going on in Arabia during World War I are spot on. The visuals, acting, and script (by Robert Bolt) are also magnificent.

It also speaks to the Middle East we see today, and helps explain why the Arabs have so far not really done well with the advantages of western technology.

Hat tip Tom Wilson, who says he makes it a point to watch this epic at least once a year.

Arianespace’s Ariane-5 rocket launches communications satellite

Arianespace today used its Ariane-5 rocket, launching from French Guiana, to successfully place a Eutelsat communications satellite into orbit.

This was the fourth successful launch this year for Arianespace, so Europe still does not make the leader board. The company had predicted it would launch eleven times in 2022. At this moment it appears very questionable it will be able to match that prediction.

The leaders in the 2022 launch race:

40 SpaceX
36 China
11 Russia
6 Rocket Lab
5 ULA

American private enterprise still leads China 55 to 36 in the national rankings, but is now tied with the entire world combined 55 to 55.

Axiom chosen by NASA to build first Artemis moonsuits

Capitalism in space: NASA today awarded Axiom the contract to build the moonsuits the astronauts will use on the first lunar landing of its Artemis program, dubbed Artemis-3.

After reviewing proposals from its two eligible spacesuit vendors, NASA selected Axiom Space for the task order, which has a base value of $228.5 million. A future task order will be competed for recurring spacesuit services to support subsequent Artemis missions.

The contract award continues NASA shift from its failed spacesuit effort — taking fourteen years and a billion dollars to produce nothing — to hiring the private sector to do it.

Previously NASA had awarded contracts to both Axiom and Collins Aerospace to build spacesuits, either for spacewalks or on the Moon. Today’s award is specifically for moonsuits for that first lunar mission.

Rocket Lab gets contract with military to study point-to-point cargo transport

Capitalism in space: Rocket Lab yesterday revealed that the U.S. military has given it a contract to study whether its rockets could eventually be used for point-to-point cargo transport.

This study contract is similar to the one the military gave SpaceX for its Starship/Superheavy rocket. Both are intended not to actual fly missions, but to look at the engineering of the rockets to see if it will be practical to use them for point-to-point cargo transport on Earth.

The deal suggests the military has been impressed with Rocket Lab’s efforts to make its smallsat Electron rocket resusable, as well as its development program for its newer and larger Neutron resusable rocket.

September 6, 2022 Quick space links

Courtesy of Jay, BtB’s intrepid stringer.

  • Sierra Space: Mission: Tenacity Part 1
  • This video is just an empty-of-content commercial for Sierra Space, filled with feel-good “woke” blather but little real information about the actual status of this long overdue spacecraft. It is worth watching however because it reveals this emptiness. Reminds me of the many similar videos from Blue Origin and NASA over the years, filled with big promises but little actual achievement.

  • How does Starlink Satellite Internet Work?
  • This video, almost 30 minutes long, is definitely worth watching if you have any interest in signing up for Starlink, or just have an interest in the coming low orbit satellite constellation boom.

More static fire tests of Starship/Superheavy expected this week

SpaceX appears to be gearing up for more engine tests of both Superheavy prototype #7 and Starship prototype #24 this week, having called for road closures at Boca Chica today with additional options thoughout the week.

The article at the link mostly provides an overview of the changes in both stages that occurred because of the shift from the first version of the Raptor engine to the much more streamlined Raptor-2. The side-by-side image of both versions is quite revealing, showing once again how much SpaceX adheres to Musk’s adage that “the best part is no part.” Raptor-2 is astonishingly simpler and more compact, even though it produces about 25% more power.

September 5, 2022 Space quick links

All courtesy of BtB’s stringer Jay.

Indian rocket startup raises $51 million in private investment capital

Capitalism in space: The Indian rocket startup Skyroot has just raised $51 million in private investment capital for the development of its smallsat rocket, Vikram-1.

Operating as a private aerospace manufacturer and commercial launch service provider in the country, the Hyderabad-headquartered startup has been working on its flagship Vikram series of small-life launch vehicles. The first among them, the Vikram 1, is slated to take to the skies by the end of the year and launch small satellites to space.

The $51 million is the most any private aerospace commercial company from India has ever raised in a single funding round.

Though the Modi government has publicly encouraged the development of a private, independent, commercial aerospace industry, India’s bureaucracy has generally acted to block this effort. In 2019 it convinced the government to create New Space India Limited (NSIL), a wholly government-owned entity which is designed to retain as much control over commercial market share as possible. As recently as one month ago, the NSIL webpage described itself as aiming to “capture” that commercial market. That revealed its purpose too obviously, so the website was rewritten to now say its goal is to “spur” the Indian aerospace sector.

Because NSIL gets government money and has full control over all of India’s already developed government rockets and space facilities, it has an enormous advantage, which acts to discourage investment in new private companies such as Skyroot. This is a similar situation that existed in the U.S. for more than a half century following Apollo. NASA had the resources, controlled all launches, and thus made private investment for independent companies hard to obtain.

This only changed when NASA began awarding contracts to private companies in 2008, whereby the rockets and spacecraft produced were not owned or designed by NASA. And NASA was only forced to do so because Elon Musk happened to have enough of his own money to finance SpaceX himself.

When ISRO (India’s agency) or NSIL begin awarding contracts like this, then company’s like Skyroot will begin to blossom.

SpaceX launches another 51 Starlink satellites and orbital tug

Capitalism in space: SpaceX tonight successfully used its Falcon 9 rocket to place 51 more Starlink satellites into orbit, as well as a Sherpa orbital tug built by the commercial company Spaceflight.

The first stage completed its seventh flight, landing on a drone ship in the Atlantic. The tug was successfully deployed and will carry a Boeing test satellite for a proposed 147 satellite constellation to its planned orbit.

The leaders in the 2022 launch race:

40 SpaceX
34 China
11 Russia
6 Rocket Lab
5 ULA

American private enterprise now leads China 55 to 34 in the national rankings, and the entire world combined 55 to 52. SpaceX’s 40 launches matches the U.S.’s entire total in 2020, and was only exceeded by the U.S. six times since the dawn of the space age in 1957.

Taking Starlink on a vacation sailing trip

A Starlink subscriber to the company’s RV option decided to try it on his sailing boat during a weeklong trip among the Greek islands, and found it worked surprisingly well.

They combined Starlink’s service with cellular connectivity and compared the two while using social media, Google maps, and video streaming. The outcome? Starlink and cellular complimented each other, according to Topolev.

Starlink suffered outages when it was surrounded by other boats’ masts or when the yacht made sharp turns, but worked well at sea, whereas cellular connectivity dropped out when the boat was far from the shore, Topolev said. “It was surprisingly good,” he said. “There were some outages and sometimes we had to manually reboot it … but basically it worked … almost all the time.”

The RV option is specifically for use in moving vehicles, though its use on a boat was not expected to be its prime target customers. Nonetheless, the test suggests strongly that Starlink will work quite well on the big cruise ships, one liner of which, Royal Caribbean, has already signed a deal to make Starlink operational by next year.

OneWeb lost $229 million when Russia canceled its launches and confiscated its satellites

On September 1, 2022, OneWeb revealed that Russia’s cancellation of the last six or so OneWeb launches as well as Russia’s confiscation of 36 satellites cost the company $229 million.

Russia’s actions were the response by then head of Roscosmos, Dmitry Rogozin, to sanctions imposed on Russia by the west because of its invasion of the Ukraine. Rogozin’s petty response ended up shooting his space agency in the foot, because it ended up losing billions of dollars in foreign launch business, business that is not likely to return for decades.

OneWeb has since signed contracts with SpaceX, ISRO (India’s space agency), and Relativity for future launches. None of these have been firmly scheduled, though the first by SpaceX is tentatively planned for sometime before the end of the year.

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