New thermal protection system developed by Sierra Space

Sierra Space yesterday announced that it has developed in partnership with Department of Energy’s Oak Ridge National Laboratory in Tennessee a new thermal protection system (TPS] that it expects will give its Dream Chaser mini-shuttles a heat shield that can be reused frequently and fast.

The TPS tiles are made of a proprietary composite material that’s as strong as carbon fiber but with the added high-temperature stability of ceramic materials. The composite tiles have low-density thermal protection properties that are vital for insulative protection and stable flight dynamics. Atmospheric re-entry exposes spacecraft to speeds of more than Mach 17 (About 13,000 mph or 21,000 kph) with temperatures reaching higher than 3,100 degrees Fahrenheit (1,704 degrees Celsius).

These new tiles are based on the shuttle tiles, but apparently use carbon fibers to strengthen them so they are more robust and require less replacement. The shuttle tiles were much too fragile, requiring significant replacement after each launch. That fragility also caused the destruction of Columbia on its return to Earth in 2003, because the tiles were damaged badly when hit by foam coming off the shuttle during launch.

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Blue Origin links the first and second stages of New Glenn for the first time

New Glenn finally stacked
Click for original image.

After more than a decade of development and five years overdue, Blue Origin earlier this week finally intergrated the two stages of its New Glenn rocket in preparation for its first launch.

The picture to the right shows the rocket stacked horizontally in Blue Origin’s rocket facility in Florida.

The company still has to roll the rocket out to the launchpad, raise it to a vertical position, and conduct at least one dress rehearsal countdown ending in a short static fire test of the first stage’s seven BE-4 engines. At the moment the company is targeting a November launch.

New Glenn is expected to make its maiden flight sometime in November, taking off from Launch Complex 36 at Cape Canaveral Space Force Station, which is next door to KSC. The flight will carry one of the company’s new Blue Ring spacecraft on a National Security Space Launch certification flight known as DarkSky-1 and sponsored by the Defense Innovation Unit.

The original payload for this launch, two small NASA Mars orbiters, had been pulled because Blue Origin couldn’t get the rocket ready in time for its October launch window. Blue Ring is Blue Origin’s own orbital tug and satellite platform, and this flight is probably intended to get it certified for national security payloads.

The fast development of Blue Ring might give us a hint as to the changes to Blue Origin’s culture since Bezos replaced its previous CEO, Bob Smith, with Dave Limp in September 2023. Blue Ring was announced only one month later, and in just over a year it is now ready for its first launch. Such speedy development has not been the way at Blue Origin for years, if ever. If Limp has been able to instill that urgency across the entire company, then we shall some very exciting achievements from Blue Origin indeed in the next few years.

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AST Spacemobile signs multi-launch agreement with Blue Origin

The direct-to-cell satellite company AST Spacemobile announced yesterday that it has signed a multi-launch agreement with Blue Origin to use its New Glenn orbital rocket to place approximately sixty of its second generation BlueBird satellites into orbit in the 2025-2026 time frame.

The next-generation Block 2 BlueBirds are designed to deliver up to 10 times the bandwidth capacity of the BlueBird satellites in orbit today, accelerating the goal to achieve 24/7 continuous cellular broadband service coverage. The service will target approximately 100% U.S. nationwide coverage from space with over 5,600 coverage cells, with beams designed to support a capacity of up to 40 MHz, enabling peak data transmission speeds up to 120 Mbps, supporting voice, full data and video applications. The Block 2 BlueBirds, featuring up to 2,400 square foot communications arrays, will be the largest ever commercially deployed in low Earth orbit once launched, surpassing the current record held by AST SpaceMobile’s BlueBird 1-5 and BlueWalker 3, each ~700 square feet in size.

The Block 2 BlueBirds are designed to be compatible with all major launch vehicles. Blue Origin’s launch vehicle, the New Glenn, offers a seven-meter fairing enabling twice the payload volume of five-meter class commercial launch systems, and is well-suited to launching up to 8 of the largest-ever Block 2 BlueBirds.

According to this, the contract is for approximately 7 to 8 New Glenn launches. It also notes the large capacity of New Glenn apparently gives it an advantage over the rockets available from both SpaceX and ULA. If (the operative word) Blue Origin can finally get this rocket off the ground soon, it will then finally provide some real competition to SpaceX.

We shall see. New Glenn is five years behind schedule, and all signs suggest the company continues to move at a relatively slow pace compared to its competitors. It has said it wants to do the first New Glenn launch before the end of the year, but that remains uncertain.

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China launches Tianzhou cargo freighter to its Tiangong-3 space station

China today successfully launched a new Tianzhou cargo freighter to its Tiangong-3 space station, its Long March 7 rocket lifting off from its coastal Wenchang spaceport.

The leaders in the 2024 launch race:

114 SpaceX
53 China
13 Russia
12 Rocket Lab

American private enterprise still leads the rest of the world combined in successful launches 132 to 79, while SpaceX by itself leads the entire world, including American companies, 114 to 97.

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Pakistan to fly a small rover on China’s Chang’e-8 lunar lander

In an agreement signed yesterday, the Space and Upper Atmo­sphere Research Comm­ission (Suparco) in Pakistan announced it will collaborate with China to build a small rover that will to fly on China’s Chang’e-8 lunar lander.

The lander is present scheduled to land near the Moon’s south pole in 2030, will be China’s second lander to the south pole region, and will also act to officially establish China’s International Lunar Research Station (ILRS) on the lunar surface. It will also include a “hopper” to explore the nearby surface.

Pakistan had already signed on to China’s space alliance to build the ILRS. China’s present list of partners is as follows: Azerbaijan, Belarus, Egypt, Kazakhstan, Nicaragua, Pakistan, Russia, Serbia, South Africa, Thailand, Turkey, and Venezuela. That partnership also includes about eleven academic or governmental bureaucracies.

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China and SpaceX complete morning launches

Both China and SpaceX today successfully completed morning launches.

First China launched an environmental satellite to study “ocean salinity,” its Long March 4B rocket lifting off from its Taiyuan spaceport in northeast China.

No word on where the rocket’s lower stages crashed inside China. All use very toxic hypergolic fuels, which can literally dissolve your skin.

Next SpaceX completed another launch of 23 Starlink satellites, its Falcon 9 rocket lifting off from Cape Canaveral in Florida. The first stage completed its eighteenth flight, landing on a drone ship in the Atlantic.

The leaders in the 2024 launch race:

114 SpaceX
52 China
13 Russia
12 Rocket Lab

American private enterprise now leads the rest of the world combined in successful launches 132 to 77, while SpaceX by itself leads the entire world, including American companies, 114 to 95.

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SpaceX launches 20 Starlink satellites

SpaceX tonight successfully launched 20 Starlink satellites, its Falcon 9 rocket lifting off from Vandenberg in California.

The satellites included 13 of the Starlink direct-to-cell satellites. The first stage successfully completed its eighth flight, landing on a drone ship in the Pacific.

The leaders in the 2024 launch race:

113 SpaceX
51 China
13 Russia
12 Rocket Lab

American private enterprise now leads the rest of the world combined in successful launches 131 to 76, while SpaceX by itself leads the entire world, including American companies, 113 to 94.

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A Climber’s Perspective – Stacking of a 490′ Self-Supporting Tower via helicopter

An evening pause: The tower is in Watts, Oklahoma. When the lineman looks to his right he is looking at the helicopter, which for the first few minutes, before it rises above the horizon, is difficult to see.

Hat tip Wayne DeVette.

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Major court decision could invalidate many federal environmental regulations

In what could be a major legal ruling [pdf], a two-judge decision this week in the DC Circuit Court ruled that the White House Council on Environmental Quality (CEQ), which has for years imposed environmental rules on other federal agencies based on the National Environmental Policy Act (NEPA), does not have the statutory authority to do so, thus invalidating every regulation so imposed.

All three members of the three-judge panel agreed that the Agencies acted arbitrarily and capriciously in [in this particular case]. However, before reaching that conclusion, the majority analyzed whether the CEQ regulations the Agencies followed in adopting the plan were valid, an argument not raised by any of the parties. The majority held, sua sponte, that because there is no statute stating or suggesting that US Congress has empowered the CEQ to issue rules binding on other agencies, the CEQ has no lawful authority to promulgate such regulations.

…Although this decision does not explicitly vacate any action taken by the CEQ, it does establish a precedent that CEQ rules lack statutory authorization, and therefore that other agency actions taken under the CEQ framework are at risk of being vacated. If this decision is not overturned by the full appellate court sitting en banc or by the US Supreme Court, it has the potential to completely change the landscape of NEPA review.

The case is complicated, partly because the Byzantine nature of the federal bureaucracy and the many agencies involved. (It is almost as if these agencies created that complexity to confuse and protect themselves.)

The heart of the decision is that CEQ was apparently first created as an “advisory” body to help other federal agencies follow the intent of NEPA in their own rule-making, but instead soon became a “regulatory” body whose rulings other agencies were required to follow. As that authority was never given it by Congress, CEQ exceeded its authority by making its rulings mandatory.

This court decision will likely leave many agencies on their own in establishing environmental regulations, based on NEPA. However, even that regulatory ability faces limitations, based on the Supreme Court’s recent Chevron decision, which said that government agencies do not have right to promulgate new regulations that are not specifically described in congressional law.

In other words, Chevron says that the bureaucracy cannot make things up, based on its own vague opinions.

The trend of all these court rulings appears aimed at limiting the power of the federal bureaucracy. It will however take some time to determine how much that power is limited, as lawsuits begin to percolate through the courts. If there are lot of lawsuits (which does appear to be happening) we should therefore expect that power to be limited significanly.

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Rocket Lab announces first launch contract for its new Neutron rocket

Though the press release was lacking in many details, Rocket Lab yesterday announced the signing of its first launch contract for its new Neutron rocket, scheduled to make its first orbital test launch in 2025.

Under the contract, Rocket Lab will launch two dedicated missions on Neutron starting from mid-2026. The missions will launch from Rocket Lab Launch Complex 3 on Wallops Island, Virginia. The launch service agreement for these missions signifies the beginning of a productive collaboration that could see Neutron deploy the entire constellation.

The press release did not name the satellite constellation, or the company building it. Rocket Lab’s founder and CEO, Peter Beck, was quoted as follows: “Constellation companies and government satellite operators are desperate for a break in the launch monopoly.” [emphasis mine] That launch monopoly is clearly SpaceX, and Beck was positioning Rocket Lab with Neutron as the company to provide an alternative.

The announcement as well as the company’s third quarter report caused a 45% surge in its stock price.

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Firefly raises $175 million in new private investment capital

The rocket startup Firefly has now raised another $175 million of private investment capital, during a new round of funding, on top of another $300 million raised previously.

Firefly Aerospace has raised $175 million in a round led by a new investor to support production of launch vehicles and spacecraft with an increased focus on responsive space capabilities.

The company announced Nov. 12 it raised what it described as an oversubscribed Series D round led by RPM Ventures. Several other existing and new ventures also participated in the round, which values Firefly at more than $2 billion.

That valuation is an increase from the $1.5 billion the company reported in November 2023 when it closed the final tranche of a Series C round. The company did not disclose the size of that earlier round but said then it had raised about $300 million since February 2023.

It appears RPM likes how the company has focused on providing the military launch services, which can also be profitable for private satellite customers. This money will be used to help increase the production of Firefly’s Alpha rocket.

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JPL to layoff 5% of its workforce, the third major layoff this year

JPL in California announced today a layoff of 325 workers, about 5% of its workforce, the third major layoff imposed this year.

The JPL press release indicates the layoffs are because of NASA budget cutbacks, but does not provide any specificity. The cause centers mostly around NASA’s decision to pause its Mars Sample Return project, which JPL was leading. From this report:

This is the third round of layoffs at JPL this year, a reduction spurred primarily by major budgetary cuts to the Mars Sample Return mission, which is managed by JPL. NASA directed $310 million this year to the effort to bring Mars rocks back to Earth, a steep drop from the $822.3 million it spent on the program the previous year.

In January, 100 on-site contractors at JPL were let go after NASA instructed the lab to reduce spending in anticipation of a much tighter budget. In February, the lab laid off 530 employees — approximately 8% of its workforce — and another 40 contractors.

It increasingly appears that JPL’s place in the redesigned mission could be significantly reduced.

The press release also makes it sound like these cutbacks are the end of the world. As JPL has mostly functioned for decades as a private institution attached to NASA almost like a government agency, no one there ever expects to get laid off. In the real world however layoffs such as this happen all the time, especially when a company fails to deliver. JPL in recent years has had budget and management problems, epitomized by the problems now seen with that sample return mission, so it should not be surprised by these cutbacks from NASA.

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