Why NASA picked Boeing over Sierra Nevada

A NASA internal document obtained by Aviation Week outlines the agency’s reasons for rejecting Sierra Nevada and its Dream Chaser spacecraft in its commercial manned space program.

Although the document praises Sierra’s “strong management approach to ensure the technical work and schedule are accomplished,” it cautions that the company’s Dream Chaser had “the longest schedule for completing certification.” The letter also states that “it also has the most work to accomplish which is likely to further extend its schedule beyond 2017, and is most likely to reach certification and begin service missions later than the other ‘Offerors’.”

Discussing costs, Gerstenmaier says that “although SNC’s [Sierra Nevada] price is lower than Boeing’s price, its technical and management approaches and its past performance are not as high and I see considerably more schedule risk with its proposal. Both SNC and SpaceX had high past performance, and very good technical and management approaches, but SNC’s price is significantly higher than SpaceX’s price.”

The document essentially was written, and probably leaked to the press now, to justify the political decision to give the contracts to Boeing and SpaceX. Thus, it waxes very enthusiastic about Boeing, since giving Boeing the contract, with the highest price and the least metal cut, needs some justification.

Launch abort system installed on Orion for December test flight

Engineers have installed a test version of the launch abort system (LAS) for the first test flight of the Orion capsule in December.

The LAS will not be active during the uncrewed EFT-1 mission, but during future missions it will be equipped to act within milliseconds to pull the spacecraft and its crew away from its rocket so that Orion could parachute safely back to Earth.  While the abort motors  are inert and not filled with solid fuel, the LAS will have an active jettison motor so that it can pull itself and the nose fairing away from the spacecraft shortly before Orion goes into orbit. The flight test will provide data on the abort system’s performance during Orion’s trip to space.

Based on what I know of the Orion/SLS launch schedule, I don’t think NASA ever intends to test it during a full launch of the SLS rocket. For one thing, the rocket is too expensive and NASA can’t afford to waste a launch just to test this one component. For another, the rocket’s development is too slow as it is, with the first launch not scheduled until 2018 and the first manned flight not until 2021, at the earliest. If they add a launch test of the abort system, NASA might not fly an SLS manned mission until late in the 2020s.

Meanwhile, NASA is sure insisting that SpaceX do such tests. And they will, since their capsule and rocket is affordable and quick to launch. What does that tell us about the two systems? Which would you buy if you were the paying customer?

Oh wait, you are the paying customer! Too bad you your managers in Congress don’t seem interested in managing your money very wisely.

Sierra Nevada protests NASA manned spacecraft contact award

The competition heats up: Sierra Nevada has formally protested NASA’s decision to award Boeing and SpaceX manned spacecraft contracts.

The company said late Friday that its bid in the NASA Commercial Crew Transportation Capability (CCTCap) was $900 million less than the bid submitted by Boeing, which won a contract worth as much as $4.2 billion to complete development, test fly and operate its CST-100 crew capsule. At the same time, SNC said, its proposal was “near equivalent [in] technical and past performance” source-selection scoring.

“[T]he official NASA solicitation for the CCtCap contract prioritized price as the primary evaluation criteria for the proposals, setting it equal to the combined value of the other two primary evaluation criteria: mission suitability and past performance,” the company stated. “SNC’s Dream Chaser proposal was the second lowest priced proposal in the CCtCap competition.”

In other words, they are challenging NASA’s decision to pick Boeing over them, as their proposal was far cheaper.

We all know that Boeing got the contract as much for its political clout as for its technical expertise. NASA wanted to make sure that members of Congress who promote the Boeing jobs in their districts would have nothing to complain about. Whether Sierra Nevada can get the government to look past that political clout is very doubtful, though I think I support them whole-heartedly in their effort.

The Great Space Race

Yesterday the private commercial launch company SpaceX broke ground on its own private spaceport near Brownsville, Texas.

“This feels great. It feels like the future,” [SpaceX founder Elon] Musk said at the ground-breaking. … He intends to have the first launch in late 2016, with an initial 12 launches a year. Ultimately, “thousands of launches,” he projected. Furthermore, “when we start doing commercial crew activities, I would expect us to launch a crew from here,” he said.

The significance of this construction is not trivial. This will be the first spaceport built by a private company that will be used to launch its privately-built commercial rockets, and will do it for profit. Other spaceports have been established in the last decade for the purpose of private space tourism, but none have seen anything fly, and all those spaceports were some form of quasi-government operation.

SpaceX’s Brownsville spaceport, rumored to be dubbed Mars Crossing, is not a government-run operation, however. It will be wholly owned and operated by the company, and is being built to allow them to launch commercial satellites unconstrained by the rules that make launches from the government controlled spaceports at the Kennedy Space Center as well as Vandenberg Air Force Base in California difficult and complicated.

This ground-breaking also comes on the heels of last week’s announcement that SpaceX and Boeing have been chosen by NASA to build spacecraft to ferry human astronauts to and from the International Space Station.

It also comes at the same time the Russian government has reorganized its entire aerospace industry to place it under government control, committed billions for the accelerated construction of a new spaceport on Russian territory, and launched the first test flight of its own new rocket, Angara, designed to compete for commercial market share while also reenergizing the entire Russian space effort.

Nor is that all.
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Falcon 9 launch puts Dragon in orbit

The competition heats up: SpaceX’s Falcon 9 rocket has successfully put its fifth Dragon cargo freighter into orbit, with a docking at ISS scheduled for Tuesday.

Spaceflight Now’s status update above also noted that this is the 13th launch of a Falcon 9 rocket since 2010. All these flights have successfully put their primary payloads into orbit as promised, an amazing track record for a new rocket built by a new company only in existence for less than a decade.

The next week in space

For the next week there are going to be a number of important events that will determine the success or failure of a number of important space missions. I thought I’d lay out the schedule in a quick post, just to make it clear.

  • Falcon 9 launch: SpaceX is hoping to launch its Dragon capsule to ISS tonight at 2:14 am (eastern). If they are successful, it will be the fourth Falcon 9 launch since July 14. That is a very fast-paced launch schedule, as good as any other launch company’s, and more evidence that SpaceX is an effective competitor in the resurgent launch market.
  • Mavin orbital insertion: NASA hopes to place this Mars mission into orbit on Sunday at around 9:50 pm (eastern).
  • India’s Mars Orbiter Mission (MOM), also known as Mangalyaan: There are two important events this week for this mission. First, on Monday, September 22, engineers will do a test firing of the spacecraft’s engine, which has been inactive for the last several months during its cruise to Mars. If that firing is successful, they will do the orbital insertion burn on Wednesday, September 24.

So, stay tuned this week for some fun stuff. And as I’ve been saying, this is only the beginning.

No first stage landing attempt on next Falcon 9/Dragon launch

SpaceX has decided not to attempt a soft splashdown of the Falcon 9 first stage during Saturday’s launch of the Dragon capsule to ISS.

In a change of plans, the Falcon 9 booster stage set to launch Saturday will not carry landing legs, according to Hannah Post, a SpaceX spokesperson. She said SpaceX does not plan to attempt a water landing of the first stage after its job during launch is completed.

SpaceX initially planned to program the rocket’s first stage to fly back to Earth after completing its work to boost the Dragon spacecraft off the launch pad, but engineers swapped out the Falcon 9 booster with a first stage originally assigned to another flight, officials said.

The reason for the changeout was not disclosed.

I suspect this decision is in connection with the Falcon 9R failure last month, but admit I am speculating with no inside knowledge.

I should also note that if Saturday’s launch goes as planned, it will set a new SpaceX record for the fastest turn-around between launches, less than two weeks. If they succeed, I think they will prove once and for all to most of their remaining naysayers that they are a serious, reliable, and well-run launch company.

The decision on manned spaceflight

The rumors are swirling. Today alone the news included three different articles about NASA’s upcoming decision to down-select to either one or two in its manned commercial crew program.

The third article above speculates that the decision will be made shortly after this weekend, maybe as soon as next week. It also outlines in nice detail the companies who are competing for the contract.

I strongly expect NASA to pick two companies, not one, as the agency has repeatedly said it wants to have redundancy and competition in manned space flight. To this I agree whole-heartedly. Right now, if I was a betting man (which I am not), I would pick SpaceX and Sierra Nevada as the two companies to get the nod.

If NASA only picks one company that I don’t think there is much doubt that it will be SpaceX.

And then again, government agencies, because of politics, have sometimes made some incredibly stupid decisions. For example, back in the 1970s the company that proposed the space shuttle was rejected for another big space company that had more political clout, which then turned around and essentially stole the first company’s designs to build the space shuttle from them. It just took longer and cost more.

What private manned spaceship will NASA pick?

Speculation grows on the upcoming down-select decision by NASA of its manned commercial space program.

Next up is the announcement of the transition to the Commercial Crew Transportation Capability (CCtCap) contracts, to be announced later this month, or early in September, depending on political direction. Although the source selection process is obviously an internal debate, with its results embargoed until the time of the NASA announcement, it is hoped that two of the commercial crew providers will move forward with additional funding.

At the ASAP meeting, Ms. Lueders expressed “NASA’s desire to continue the partnerships even after the announcement, including with companies not selected.” That continued association may be in the form of unfunded Space Act Agreements (SAA), not unlike that which Blue Origin is currently working under, as it develops a crew capsule outside of the trio working with CCiCAP funding. “People are recognizing the value of competition and have an appreciation for shared knowledge,” added Ms. Lueders. “NASA has learned from the companies and the companies have learned from NASA. It would be a big plus to continue the relationships.”

As to which companies are likely to win through to the CCtCap phase, that is a tightly kept secret. However, over recent months, sources have noted NASA’s strong affection toward the multi-capable Dream Chaser, while SpaceX has a growing track record with its Falcon 9 and cargo-Dragon combinations via its Commercial Resupply Services (CRS) missions. [emphasis mine]

My sense in the last few months has also leaned heavily in favor of Dragon and Dream Chaser, both of whom appear to be moving forward with construction at a fast pace. Boeing meanwhile has instead made it seem that it wishes to invest as little capital in its project as possible, unless it wins the competition. While the first two companies have unveiled real hardware, Boeing continues to show us mostly mock-ups.

Dragon launch abort tests scheduled

The competition heats up: SpaceX has scheduled its Dragon launch abort tests for November and January.

The Hawthorne, California-based company plans to conduct a pad abort test at Cape Canaveral Air Force Station, Florida, in November, followed by an in-flight abort test from Vandenberg Air Force Base in California in January, Garrett Reisman, SpaceX Dragon Rider program manager, said here Aug. 6 at the American Institute of Aeronautics and Astronautics Space 2014 conference.

In the pad-abort test, Dragon will be mounted to a mocked-up SpaceX Falcon 9 rocket and use its hydrazine-fueled SuperDraco thrusters to boost itself up and away from the pad, as it might need to do in the event of a major problem just before or during liftoff. The in-flight test will attempt to repeat the feat at altitude.

In related news, two former SpaceX employees who were terminated in July when the company laid off about 400 people in an annual restructuring of its workforce have sued the company for not giving them ample notice as required by California law.

The California law is pretty clear, which means these employees will likely win, which also sounds to me like a good reason to shift SpaceX’s entire operation to Texas and its new spaceport in Brownsville.

An contract extension from NASA for SpaceX and Sierra Nevada

NASA has given SpaceX and Sierra Nevada six additional months, until March 2015, to complete their last contractual milestones for building their manned spacecraft.

An amendment signed by William Gerstenmaier, NASA’s associate administrator for human exploration and operations, on May 16 gives SpaceX until March 31, 2015, to complete the 14th and final milestone under its $440 million CCiCap agreement — a pad abort test of its Dragon capsule. The test originally was planned for April 2014.

On May 19, Gerstenmaier signed a similar amendment to Sierra Nevada’s $212.5 million CCiCap award to extend work associated with flight tests of the company’s Dream Chaser engineering test article until March 31, 2015.

NASA’s third Commercial Crew partner, Boeing, is on track to complete all its milestones, worth a combined $460 million, by the end of August,

The significance of this extension is that it reveals something about the dates for both SpaceX and Sierra Nevada’s next flight tests. The previously date for the pad abort test for Dragon had most recently been set for this summer. They are obviously not meeting that schedule and need more time. Sierra Nevada meanwhile wants to fly its Dream Chaser test vehicle some more, but apparently needs time to get it flight ready after it sustained damage during landing on its one and only flight test.

In addition, this extension suggests something about NASA’s assessment of the efforts of all three companies. The agency is supposed to down select to two companies by the end of the summer. The extension suggests that they are hoping to keep all three companies funded so that they all build their spacecraft.

A photographic tour of the new Dragon capsule.

A photographic tour of the new Dragon capsule.

Lots of nice touches, but I have concerns about the touch screens. It is difficult enough to hit the right touchscreen buttons when you sitting in your chair at home. How much harder will it be for an astronaut to do so during a launch, when the capsule is shaking and rocking as it accelerates to orbit. Hard buttons and switches in this situation, giving the astronaut something solid to hold onto, might actually make a lot more sense.

On Friday SpaceX unveiled its manned version of its Dragon capsule.

The competition heats up: On Friday SpaceX unveiled its manned version of its Dragon capsule.

I am on the road this weekend so I won’t be able to comment about this until I get home.

One thing I can say. A quick scan of the news reveals a lot of stories about this particular event, showing once again that there is a lot of interest in the possibility of private development in space. This general interest is further fueled by SpaceX’s track record, which suggests that they will accomplish what they promise to do.

A frame-by-frame repair of the video taken during the April soft splashdown of the Falcon 9 first stage now shows the deployment of the landing legs.

A frame-by-frame repair of the video taken during the April soft splashdown of the Falcon 9 first stage now shows the deployment of the landing legs.

Video below the fold.

In a related note, SpaceX will unveil its manned version of the Dragon capsule tomorrow at 7 pm (Pacific) and will live stream the event here.

Update: The links are fixed. Thanks Edward!
» Read more

The FAA is inching closer to approving a license to allow SpaceX to conduct tests in Texas of its rocket-powered prototype of its Dragon capsule.

The competition heats up: The FAA is inching closer to approving a license to allow SpaceX to conduct tests in Texas of its rocket-powered prototype of its Dragon capsule.

Simply, DragonFly is a propulsive system designed to allow the SpaceX Dragon capsule to perform propulsive landings (both with and without parachute assistance). Overall, DragonFly will use eight SuperDraco hypergolic engines capable of producing up to 16,400 lbf of thrust each. …

In all, SpaceX has proposed, and submitted to the FAA for commercial experimental license, a total of 30 DragonFly tests at its McGregor test facility. Four of the test flights involve DragonFly being dropped from a helicopter at an altitude of 10,000 ft with two propulsive assist landings parachutesand engines) and two propulsive landings (engines only). The remaining 26 of the proposed test flights will launch from a specially-built pad that will take between 1-2 weeks to construct (according to the FAA draft environmental report). These 26 flights will consist of eight parachute-assist landings and 18 full propulsive hops (rocket engines only).

We should all be relieved: The 76-page draft environmental impact statement noted that these tests will not destroy the Earth, and that their effect on global warming will be tiny. If the license is finally approved, testing should begin before the end of 2014.

SpaceX discovered a lot of water inside their Dragon capsule after splashdown.

SpaceX discovered a lot of water inside their Dragon capsule after splashdown.

This has got to be fixed. Though it does not appear that any cargo inside was damaged, this is the second time this has happened. More important, it suggests that the capsule integrity cannot yet be trusted in the vacuum of space. If water can seep in, it is just as possible for atmosphere to leak out.

Keep this in mind when you read reports about SpaceX’s unveiling of their manned version of this capsule on May 29. As much as I am supportive of this company, the worst thing anyone can do is be blind to problems such as this.

Data now suggests that SpaceX successfully achieved a controlled landing of its Falcon 9 first stage on Friday.

The competition heats up: Data now suggests that SpaceX successfully achieved a controlled landing of its Falcon 9 first stage on Friday.

The stage itself has not yet been recovered due to heavy seas, but all evidence points to a soft splashdown in the ocean. While I expect them to continue to do this over the ocean, until they get good footage of the landing as well as recover the stage, the next real step is to land the thing over land. The link above also has video of the vertical take-off/landing of Falcon 9R on Friday, which proves they are beginning to prove this capability as well.

In related news, Dragon was successfully berthed to ISS today.

Posted from Boulder, Colorado.

The backup computer that helps operate ISS’s robot arms is not responding to commands.

The backup computer that helps operate ISS’s robot arms is not responding to commands.

The timing could not be worse.. Though the number one computer is functioning fine, this unit is essential for controlling the robot arm that will berth Dragon to ISS this week.

Side note: The article above described this problem in its headlines as a “glitch.” I despise this word, as it is generally used by government bureaucrats to minimize the seriousness of a failure. The Soviet era bureaucrats in Russia loved it. I have noticed it popping up in American news reports relating to space more and more, and it is never a very accurate description of the situation. This computer failure is not a “glitch,” it is a serious failure of an essential piece of hardware.

Update: Because a spacewalk will be required to fix the backup computer, NASA has okayed the launch of Dragon. They need it to arrive first because it carries a new spacesuit and other parts needed to replace the suit that almost drowned an astronaut during a spacewalk last summer.

Note: I was in the back country of Arizona this past weekend, caving, which is why I am only now getting up to speed on this weekend’s news.

A fire at a radar site used by the Air Force to track rockets lifting off at the Kennedy Space Center has delayed all launches there, including SpaceX’s next Falcon 9 flight.

A fire at a radar site used by the Air Force to track rockets lifting off at the Kennedy Space Center has delayed all launches there, including SpaceX’s next Falcon 9 flight.

Initially the Air Force thought they could make repairs relatively quick, but now think it could take as long as 45 days. No new launch date for the Falcon 9/Dragon flight as yet been set.

The next Dragon launch to ISS has been delayed for two weeks because of the detection of contamination that could affect some of its research cargo.

The next Dragon launch to ISS has been delayed for two weeks because of the detection of contamination that could affect some of its research cargo.

[T]he launch was put on hold, sources said, when engineers noticed contamination of some sort on the Dragon’s lower unpressurized trunk section. Two of six electrically powered payloads aboard the Dragon are mounted in the trunk section — a first for this mission — and engineers were concerned the contamination might “outgas” in orbit and cause problems for the station-bound hardware.

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