Dragon capsule for first manned mission shipped to Florida

Capitalism in space: SpaceX yesterday shipped to Florida the Dragon capsule it will use for its first manned mission, now set for sometime between April and June.

No official word yet on any specific launch date, though there are reports that they are targeting May 7.

In that same story at the second link a NASA official admitted that one of the big issues is filling out the paperwork.

“Even though it sounds mundane, there is a load of paper that has to be verified, and signed off, and checked to make sure we’ve got everything closed out,” [said chief of human spaceflight Doug Loverro.] “It is probably one of the longest things in the tent to go ahead and do. It’s underappreciated but critically important. You’ve got to make sure you’ve done everything you need to do along the way.”

Properly documenting what you are doing is always essential, but if you over do it you raise costs unnecessarily while simultaneously delaying things. And isn’t it interesting that both of these issues — budget overruns and scheduling delays — have been systemic on all of NASA’s projects for decades?

Furthermore, while good documentation can help prevent problems and help you figure out what went wrong, when things go wrong, doing more of it will not further reduce problems or failures. If anything, too much paperwork will likely increase mistakes by focusing workers on the wrong things. This seems to be one of NASA’s problems in recent years.

Regardless, it does look like that first privately built launch will happen in mere months. The one decision remaining that could legitimately delay it would be if NASA decides to make it a longer mission, requiring more training for its astronauts.

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Trunk from Dragon recovered intact

Capitalism in space: In recovering various pieces, including the capsule, dropped in the Atlantic during its January 19 launch abort test, SpaceX (and Elon Musk) were surprised to retrieve the capsule’s trunk section, normally attached below the capsule, largely intact and undamaged.

The recovery does not mean SpaceX will recapture and reuse this component in the future, since on an orbital flight the trunk would go into orbit. What it does suggest strongly is that SpaceX’s engineering is remarkably robust. To quote the old Timex commercial, “Takes a licking, keeps on ticking!” Kudos to them.

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Dragon returns to Earth with mice and cookies baked in space

After several months docked to ISS SpaceX’s cargo Dragon returned to Earth today, bringing back forty mice send up in December for research and some cookies that were baked in space.

Researchers want to inspect the handful of chocolate chip cookies baked by astronauts in a special Zero G oven just in time for Christmas. The oven launched to the space station in November, so astronauts could pop in pre-made cookie dough provided by DoubleTree. A spokesman for the hotel chain said five cookies were baked up there, one at a time. The company plans to share details of this first-of-its-kind experiment in the coming weeks. “We made space cookies and milk for Santa this year,” NASA astronaut Christina Koch tweeted late last month from the space station, posing with one of the individually wrapped cookies.

Scientists also are getting back 40 mice that flew up in early December, including eight genetically engineered to have twice the normal muscle mass. Some of the non-mighty mice bulked up in orbit for the muscle study; others will pack it on once they’re back in the lab.

At the moment the only way to get experiments like this back from ISS is with cargo Dragon. Hopefully that will change when Sierra Nevada’s Dream Chaser mini-shuttle finally flies in the next few years.

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SpaceX to test upper stage endurance as part of Dragon launch

Capitalism in space: SpaceX plans to perform a six hour orbital coast test of its Falcon 9 upper stage following the release of the Dragon cargo capsule tomorrow (scrubbed today due to high winds).

This is why the first stage will land on a drone ship rather than at Kennedy.

According to SpaceX the test is at the request of “other customers”, unnamed. The article adds this speculation:

Jensen says that the coast test will be performed for unspecified “other” customers, presumably referring to the US Air Force (USAF) and other commercial customers interested in direct-to-geostationary (GEO) launch services. Direct GEO launches require rocket upper stages to perform extremely long coasts in orbit, all while fighting the hostile vacuum environment’s temperature swings and radiation belts and attempting to prevent cryogenic propellant from boiling off or freezing solid. In simple terms, it’s incredibly difficult to build a reliable, high-performance upper stage capable of remaining fully functional after 6-12+ hours in orbit.

Although SpaceX said that the test was for “other” customers, that may well have been a cryptic way to avoid indicating that one such customer might be NASA itself. NASA is in the midst of a political battle for the Europa Clipper spacecraft’s launch contract, which is currently legally obligated to launch on NASA’s SLS rocket. Said rocket will likely cost on the order of >$2 billion per launch, meaning that simply using Falcon Heavy or Delta IV Heavy could save no less than ~$1.5 billion. Incredibly, that means that simply using a commercial launch vehicle could save NASA enough money to fund an entire Curiosity-sized Mars rover or even a majority of the cost of building a dedicated Europa lander. Such a launch would demand every ounce of Falcon Heavy’s performance, including a very long orbital coast.

These speculations could all be true. SpaceX might merely be doing what it always does, testing new engineering upgrades during operational missions. It will then be able to sell its rocket’s enhanced capability to all these customers.

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December 17 officially set for Starliner unmanned orbital launch

Capitalsm in space: NASA and Boeing have now officially scheduled the launch of Boeing’s Starliner capsule on its first unmanned demo flight to ISS for December 17.

Boeing had announced this date earlier, but it is now official.

The next two months will be a very busy period for tests of the two privately built manned capsules being built by Boeing and SpaceX. Not only will Boeing fly Starliner on its first unmanned orbital mission, the company will also do a pad abort test of Starliner on November 4. SpaceX in turn will be doing a major parachute test campaign for Dragon, as well as a launch abort test, right now roughly scheduled for late November.

If all go well, both companies will be ready for the first manned flights of both capsules in the first quarter of 2020.

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Bridenstine’s visit to SpaceX a non-story

Link here. Essentially he just reiterated his desire to have the private capsules being built by SpaceX and Boeing flying by early next year.

Essentially, the announcements in the last few days by Musk and Boeing about their upcoming testing and launch schedule for both Dragon and Starliner respectively took the steam out of his SpaceX visit.

In fact, I wonder what the politics were behind this. It is almost as if both companies wanted to take the steam out of his appearance here. Most intriguing.

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Musk confirms: Dragon launch abort test in about 10 weeks

Captalism in space: According to a series of tweets by SpaceX head Elon Musk today, the company now expects they will be ready to fly their launch abort test of their Dragon capsule in about ten weeks, about the third week in December.

Musk noted that they need only do a static fire test and then “reconfigure for flight.”

Expect more detailed information at tomorrow’s press event at SpaceX in California with both Musk and NASA administrator Jim Bridenstine.

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Capsule and booster for SpaceX launch abort test arrives in Florida

Capitalism in space: The Dragon capsule and Falcon 9 first booster for SpaceX’s launch abort test have both arrived in Florida and are being readied for flight.

SpaceX’s launch license suggests this test will occur no earlier than November 1, so it looks like the company is getting close. However, don’t hold your breath about the manned launch. It appears that NASA is still hassling SpaceX “with certification and safety reviews,” which in plain language is mostly paperwork and filling out forms that NASA’s safety panel can then rubber stamp.

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NASA in negotiations to buy more Russian Soyuz astronaut seats

Collusion with Russia discovered! NASA has begun negotiations with Russia’s Roscosmos space agency to buy more astronaut flights to ISS using Russia’s Soyuz rocket and capsule.

According to the story at the link, NASA’s last purchased ticket will fly in March of 2020, and these negotiations would buy flights beginning in the fall of 2020 and beyond into 2021. The story also cites statements by NASA administrator Jim Bridenstine to CNN, confirming these negotiations.

Apparently NASA thinks the manned capsules being built by Boeing and SpaceX will not be ready by the fall of 2020, and needs to buy tickets from Russia because of this.

However, the only reason those American capsules will not have been approved and flown by then will be because NASA’s timidity in approving their launch. The agency’s safety panel as well as its management have repeatedly delayed these private American capsules, sometimes for very strange reasons, including a demand that lots of paperwork be filled out, and what I consider to be an unjustified demand for perfect safety.

Had NASA adopted a reasonable criteria for launch, SpaceX’s Dragon capsule could have flown three years ago.

Meanwhile, NASA seems quite willing to put Americans on a Soyuz rocket, launched by a foreign power whose safety record in the past half decade has been spotty, at best. In that time Russia has experienced numerous quality control problems, including mistakes that led to an Soyuz abort during a launch and a Soyuz parachute failure during a landing, corruption that forced them to recall all rocket engines and freeze launches for almost a year, and sabotage where someone drilled a hole in a Soyuz capsule prior to launch, a sabotage that Russia still refuses to explain.

It is unconscionable for NASA to favor putting Americans on a Soyuz with many documented safety issues, but block the launch of Americans on American-made capsules, for imagined safety issues that have mostly made no sense. In fact, the contrast makes me wonder about the loyalty of NASA’s bureaucracy. They certainly seem to favor Russia and Roscosmos over private American companies.

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Progress on Dragon parachute tests

It appears that SpaceX’s parachute testing for its Dragon manned capsule is finally satisfying the concerns of NASA and its safety panel, based on a Sept 17 NASA blog post.

In fact, SpaceX’s success has even forced NASA “to reevaluate its own [parachute] standards and certification processes.”

The article at the link also notes quite correctly NASA’s tendency to miss the forest for the trees, which is why it has forced SpaceX to do so much additional parachute testing, even though the company apparently had a solid understanding of its parachutes a long time ago.

[T]he space agency has been focused on parachutes and COPVs [the tank issues that caused the 2016 launchpad explosion] for years. This is primarily a result of NASA’s notoriously reactive approach to safety: SpaceX suffered two COPV-related Falcon 9 failures in 2015 and 2016 and has experienced an unknown number (likely 1-3) of anomalies during Crew Dragon parachute testing.

As a result, NASA has focused extensively on these two stand-out concerns. To an extent, this is reasonable – if you know things have a tendency to fail, you’re going to want to make sure that they don’t. However, prioritizing reactive safety measures at the cost of proactive safety would be a major risk, akin to getting in a car crash because you didn’t use a turn signal and then prioritizing turn signal use so much that you forget to look both ways before making turns. Sure, you will probably never get in the same crash, but you are raising the risk of new kinds of accidents if you overcorrect your attention distribution.

Either way, it increasingly appears that a manned Dragon mission might finally be getting close to launch.

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SpaceX launches used Dragon to ISS with used Falcon 9

Capitalism in space: SpaceX today successfully used a Falcon 9 rocket to launch a Dragon freighter to ISS.

The Dragon is making its third flight to ISS. The first stage, which landed successfully, was making its second flight, and will likely be used on the next Dragon cargo mission.

Video of the launch and 1st stage landing is below the fold. The launch is at about 15 minutes. The first stage landing is one of the most spectacular yet.

The leaders in the 2019 launch race:

10 China
9 Russia
9 SpaceX
5 Europe (Arianespace)
4 India

The U.S. now leads China 15-10 in the national rankings.
» Read more

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SpaceX pinpoints cause of Dragon explosion during test

SpaceX today revealed that it has pinpointed the cause of the explosion that destroyed a Dragon manned capsule during an engine test in April.

The company believes that the problem originated with the Crew Dragon’s emergency abort system, which consists of a series of small thrusters embedded within the capsule. If all goes well during a mission, these tiny thrusters are never really meant to be used. But if there is some kind of failure during a future launch, the thrusters can ignite and carry the Crew Dragon safely away from a disintegrating rocket.

SpaceX says that a leaky valve caused the propellant needed for these thrusters to cross into another system — one of really high pressure. When this contamination occurred, the high forces slammed the liquid around, causing valuable components to fail and leading to the ultimate loss of the capsule.

Koenigsman said that this contamination definitely was not anticipated, though the kind of valve that leaked has been known to have some internal leakage problem. Ultimately, he acknowledged that, to some extent, this was a design issue. “It’s something that the components should not have done,” Koenigsman said. “But at the same time, we learned a very valuable lesson on something going forward, one that makes the Crew Dragon a safer vehicle.”
““it was a huge gift for us.” ”

SpaceX will replace all of these types of valves with another component known as a burst disk, which is supposed to be much more reliable, according to Koenigsman.

The company is still hoping to fly before the end of the year, but admits that this may not be possible. Right now they have a tentative launch date in November.

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Schedule for Dragon/Starliner manned flights revised

Capitalism in space: NASA has released a new updated planning schedule for the manned flights of both SpaceX’s Dragon and Boeing’s Starliner manned capsules.

Boeing’s first unmanned demo flight of Starliner is now set for September 17, 2019. This will be followed by SpaceX’s first manned Dragon flight, scheduled for November 15, 2019. Boeing will then follow with its first manned Starliner flight on November 30, 2019.

These are considered target dates. I have great doubts that the Starliner schedule will proceed as described, while SpaceX’s schedule is more likely.

The article also had this interesting tidbit about the upcoming launch schedule of Sierra Nevada’s unmanned reusable cargo ship Dream Chaser:

According to the document, the first flight of Dream Chaser will take place in a planned September 2021 timeframe and will see the vehicle remain berthed to the International Space Station for up to 75 days before returning to Earth to land on a runway for reuse.

There are clearly issues with all these commercial projects. For example, the GAO today released a new report citing the numerous delays in this commercial manned program and calling for NASA to come up with a more complete back-up plan.

Nonetheless, the 2020s have the potential to be the most exciting decade in space exploration since the 1960s. If all goes even close to these plans, the U.S. will have three operating manned spacecraft (Dragon, Starliner, Orion), two reusable cargo spacecraft (Dragon, Dream Chaser), one non-reusable (Cygnus), and a plethora of launch companies putting up payloads of all kinds, from planetary missions to basic commercial satellites numbering in the thousands.

Much could happen to prevent all this. Keep your fingers crossed that nothing will.

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SpaceX reschedules manned Dragon demo flight to November

Capitalism in space: SpaceX has now apparently rescheduled its first manned Dragon demo flight to ISS to no earlier than November 1, 2019.

The information comes from a SpaceX application with the FCC, listing the launch window as sometime between November 1, 2019 and April 30, 2020.

This now gives us the time frame when both NASA and SpaceX expect to complete their investigation into the Dragon test explosion in March as well as institute changes as a result. It also suggests they now have a much better idea what happened and what they need to do, thus allowing them to create this time frame.

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Bigelow announces four tourist bookings to ISS using Dragon

Capitalism in space: The private space station company Bigelow Aerospace announced yesterday that it has booked four tourists to spend from one to two months on ISS.

The bookings will fly to ISS using SpaceX’s Falcon 9 rocket and Dragon capsule. Though the company did not say how much these tourists have agreed to pay, it said that it intends to charge $52 million per ticket.

This announcement follows directly from NASA’s announcement last week that it will allow commercial tourist flights to ISS. Previously Bigelow had said it would fly tourists to its own space station using Boeing’s Starliner capsule. Now it is going to take advantage of NASA’s new policy to send the tourists to ISS, and it will use Dragon, probably because Dragon is closer to becoming operational.

I also suspect that Bigelow’s long term plans are to add its own hotel modules to ISS for these flights, and then later follow-up by building its own independent space station.

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Dragon cargo capsule successfully returns to Earth

Capitalism in space: After a month docked to ISS SpaceX’s seventeenth Dragon cargo freighter successfully splashed down yesterday.

I think that makes eighteen successful splashdowns. While NASA keeps demanding SpaceX do more tests of its manned Dragon parachute system, which has been made even more robust than the cargo capsule in that it includes four chutes, not three, for greater redundancy, the company keeps demonstrating that they already know how to do this.

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SpaceX investigation into test explosion ongoing

A NASA update yesterday into SpaceX’s investigation into the test explosion that destroyed a manned Dragon capsule revealed that while the company is still working to launch humans by the end of the year, this schedule remains tentative until the investigation is completed.

The update included two important details. First, SpaceX is going to use for its launch abort test the Dragon capsule it had previously planned to fly on its first manned demo mission, and for that mission will use the capsule intended for the first operational manned flight. That first operational flight will then use a new capsule from their assembly line.

Second, the update confirmed that the anomaly that caused the explosion occurred as they were activating the SuperDraco thruster system, but prior to the firing of the thrusters. While this suggests once again that the failure might have not have involved the capsule but the test procedures, we will not know for sure until they release their investigation conclusions.

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Are Boeing and SpaceX having parachute issues with their manned capsules?

There appears to be a significant conflict between what NASA has been saying about the parachute development tests for both SpaceX’s Dragon capsule and Boeing’s Starliner capsule and what the companies have reported.

The head of NASA’s manned program, Bill Gerstenmaier, has said that both programs have had “anomalies” during their tests. Both companies have said otherwise, with both companies claiming that all their parachutes have been successful. The article looks into this, and what it finds tends to support the companies over Gerstenmaier. There have been issues, but not as terrible as implied by Gerstenmaier.

So what is going on? I suspect that Gerstenmaier is overstating these issues as part NASA’s game to slow-walk the private capsules in order to make SLS not look so bad. He would of course deny this, but that denial won’t change my suspicions, in the slightest. I’ve seen NASA’s bureaucracy play too many games in connection with getting these capsules approved for flight to be generous to Gertenmaier or NASA. I don’t trust them. I’ve seen them make dishonest accusations against SpaceX and Boeing too many times already.

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