Fuel leak scrubs launch of Dragon cargo capsule this week

A fuel leak detected during fueling of hydrazine in a Dragon cargo capsule as it was being prepared for a June 10th launch has forced SpaceX and NASA to delay the launch.

SpaceX detected “elevated vapor readings” of monomethyl hydrazine, or MMH, fuel in an “isolated region” of the Dragon spacecraft’s propulsion system during propellant loading ahead of this week’s launch, NASA said in a statement.

The fueling of the Dragon spacecraft is one of the final steps to prepare the capsule for flight, and typically occurs just before SpaceX moves the craft to the launch pad for integration with its Falcon 9 rocket.

The Dragon spacecraft has propellant tanks containing hydrazine fuel and nitrogen tetroxide oxidizer. The two propellants ignite upon contact with each other, providing an impulse for the cargo ship’s Draco thrusters used for in-orbit maneuvers.

Each Dragon spacecraft has 16 Draco thrusters, small rocket engines that generate about 90 pounds of thrust. The Draco engines are used for orbit adjustment burns and control the spacecraft’s approach to the space station, then fire at the end of the mission for a deorbit burn to guide the capsule back into the atmosphere for re-entry and splashdown.

According to the article, it is not yet confirmed that the leak came from the capsule. If so, however, it could become a more serious issue, especially with the recent story — denied strongly by NASA — that a hydrazine leak caused damage to the heat shield of Endeavour during the return of its Axiom commercial passenger flight.

The new satellite industry, energized by freedom

Liberty enlightening the world
Liberty enlightening the world, both on it and in space.

Last week SpaceX successfully completed its 22nd launch in 2022, sending 59 smallsats into orbit with its Falcon 9 rocket.

In the past few decades, the launch of a smallsat would generally have not merited much further coverage. These satellites, almost always based on the 10-centimeter (or 4-inch) square cubesat design, had generally been short term objects built almost always by university students not so much to do space research as to simply learn how to build satellites and learn how they operated in orbit.

This has now all changed, fueled both by the immense drop in launch costs generated by the competition between the new rockets built by SpaceX and the new emerging smallsat rocket companies (Rocket Lab, Virgin Orbit, and Astra) and by the improved capabilities of miniaturized components. Cubesats can now do far more despite being tiny, and they can be launched for much less money.

The result has been wonderfully illustrated by the satellites launched last week on that Falcon 9. Below is a short list of the press releases in the past few days, announcing the successful activation of these satellites:
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Spaceflight’s Sherpa-AC tug successfully deploys satellites

Sherpa-AC

Capitalism in space: Spaceflight’s first orbital tug, dubbed Sherpa-AC and launched on SpaceX’s May 25th smallsat Falcon 9 mission, has successfully deployed its satellites as planned.

Spaceflight successfully delivered all five customer payloads, including two hosted payloads on the Sherpa OTV [Orbital Transfer Vehicle, or tug], to their desired orbital destinations.

The Transporter 5 mission marks Spaceflight’s 51st launch, its sixth in 2022, and the first launch of the Sherpa-AC OTV model. Sherpa-AC, named for its “Attitude Control” capabilities, augments Spaceflight’s base free-flying Sherpa with key functionality including a flight computer, attitude knowledge and control, and more, making it ideal for servicing hosted payloads on orbit.

Organizations on Spaceflight’s Transporter 5 mission include Xona Space’s Huginn mission, NearSpace Launch Inc.’s TROOP-3, MIT Lincoln Laboratory’s Agile Micro Sat, and Missile Defense Agency’s CNCE Block 2.

The picture above, reduced to post here, shows Sherpa-AC as launched. According to Spaceflight’s webpage, Sherpa-AC can act either as the service module for a smallsat, providing power, attitude control, and communications, or as a tug, bringing the cubesat to its desired orbit and then deploying it. On this flight three cubesats were deployed, and two remain attached, using Sherpa-AC as their service module.

SpaceX launches 59 smallsats and tugs into orbit

Capitalism in space: SpaceX today successfully launched 59 smallsats and orbital tugs using its Falcon 9 rocket.

The first stage successfully completed its eighth flight, landing at Cape Canaveral. As I write this the upper stage is in the several hour-plus process of deploying the payloads.

The leaders in the 2022 launch race:

22 SpaceX
16 China
7 Russia
3 Rocket Lab
3 ULA

American private enterprise now leads China 31 to 16 in the national rankings, and the entire rest of the world combined 31 to 26.

Launcher fills customer list for first flight of its space tug

Capitalism in space: The startup space tug company Launcher announced yesterday that it has signed deals with ten customers, filling its manifest, for the first test flight of its Orbiter tug.

The tug and its payloads will be launched in October on a Falcon 9. Six of those customers, all cubesats, will be deployed into their preferred orbit by the tug, while four others are payloads that will simply ride on the tug.

The company is now selling planned future missions scheduled in ’23 on other Falcon 9 launches. It is also developing its own smallsat rocket, Launcher Light, with a planned first launch in ’24.

SpaceX launches 53 Starlink satellites on a new Falcon 9 rocket

Capitalism in space: SpaceX today successfully launched another 53 Starlink satellites, the company’s second launch in less than 24 hours.

The most newsworthy component of this launch is that for first time since February 2, 2022, and only the fourth time since the beginning of 2020, the Falcon 9 rocket used a new first stage, which successfully landed on its drone ship in the Atlantic. It appears that SpaceX is adding about two new boosters per year to its first stage fleet, based on the evidence from these launches.

The leaders in the 2022 launch race:

20 SpaceX
15 China
6 Russia
3 Rocket Lab
2 ULA

The U.S. now leads China 28 to 15 in the national rankings, and the entire world combined 28 to 24.

SpaceX successfully launches another 53 Starlink satellites

Capitalism in space: SpaceX today successfully launched another 53 Starlink satellites, using a Falcon 9 first stage for the fifth time.

The first stage landed successfully on a drone ship.

The leaders in the 2022 launch race:

19 SpaceX
15 China
6 Russia
3 Rocket Lab
2 ULA

The U.S. now leads China 27 to 15 in the national rankings, as well as the entire world combined 27 to 24, leads that should widen in the next week with two more SpaceX launches as well as Boeing’s Starliner unmanned demo mission launch on ULA’s Atlas-5.

Momentus gets final launch permits for its space tug

Capitalism in space: After a year delay due to government security concerns, Momentus has finally gotten all the launch permits required for a launch later this month on a Falcon 9 of its space tug, Vigoride, on its first orbital test flight.

In late April Momentus had gotten FCC approval. Now it has gotten clearance from the FAA. The FAA had blocked last year’s launch because of security concerns related to the foreign connections of several of the company’s founders/investors. Those individuals have now left the company, clearing the way for license approval.

The delay however caused Momentus to lose several customers while allowing another space tug competitor, Launcher, to catch up.

SpaceX launches another 53 Starlink satellites

Capitalism in space: Early this morning SpaceX successfully launched 53 Starlink satellites, using and landing the Falcon 9’s first stage for the twelfth time.

The fairings halves were flying for their third and sixth times. This was also SpaceX’s sixth launch in less than a month.

The leaders in the 2022 launch race:

18 SpaceX
14 China
6 Russia
3 Rocket Lab
2 ULA

American private enterprise now leads China 26 to 14 in the national rankings, as well as all the entire world combined 26 to 23.

Endurance successfully splashes down, returning 4 astronauts after a 6 month mission

Capitalism in space: SpaceX’s Endurance spacecraft successfully splashed down tonight off the coast of Florida, bringing home four astronauts after a six month mission on ISS.

This event capped a remarkable month for SpaceX. It launched two manned missions to ISS (one of which was entirely private) while returning two (including that private mission after seventeen days). In between the company also launched three Falcon 9 rockets putting satellites into orbit. All told, in the four weeks since the April 8th launch of the Axiom private manned mission to ISS, SpaceX completed five launches, all of which successfully landed the first stages for later reuse.

More important, everything on every one of those launches and splashdowns went like clockwork, with no problems, delays, or glitches. The only thing that delayed anything was the weather, something no one can do anything about.

Rocket engineering is hard, maybe the hardest technical challenge facing humans. The high quality of SpaceX’s work however is beginning to make it seem routine.

SpaceX launches another 53 Starlink satellites

Capitalism in space: SpaceX today successfully launched another 53 Starlink satellites using its Falcon 9 rocket, the first stage successfully flying and landing for the sixth time.

That first stage had flown only three weeks ago, thus completing the fastest turnaround yet.

The leaders in the 2022 launch race:

17 SpaceX
12 China
5 Russia
2 ULA
2 Rocket Lab

The U.S. now leads China 24 to 12 in the national rankings.

Axiom signs deal with the UAE to fly one astronaut to ISS in ’23

Capitalism in space: Axiom announced today that it has signed an agreement with the United Arab Emirate (UAE) to fly a UAE astronaut to ISS in ’23 for a six month mission.

Axiom was able to put its own passenger on this flight because of a complex deal with NASA that had Axiom act as the go-between for Mark Vande Hei’s launch on a Soyuz in April ’21. Axiom brought the flight for NASA (which didn’t have the funds), and got in exchange a free seat for a passenger on a later American launch. Axiom has now sold that seat to the UAE.

The UAE in turn solidifies its space effort, with a six month manned mission to ISS.

The deal also demonstrates the priceless value of leaving ownership to American companies. Axiom made this deal to sell globally its long term space station plans, and it will use a SpaceX Dragon capsule and Falcon 9 rocket to launch it. Both companies thus make money on their products, instead of the cash going to NASA. Such profits will only encourage further sales, not only to these companies but to other competing American rocket and space station companies.

Watch today’s launches by SpaceX and Rocket Lab

UPDATE: The Rocket Lab launch has been pushed back to May 1st because of poor weather today. The live stream below is still valid but it won’t go active until about 20 minutes before launch.

Capitalism in space: Two American rocket launches are scheduled for today, first a launch of another 53 Starlink satellites on SpaceX’s Falcon 9 rocket from Cape Canaveral followed by the launch of 34 smallsats on Rocket Lab’s Electron rocket from New Zealand.

I have embedded the live stream of both below. The Rocket Lab launch will be especially exciting, because the company is going to attempt for the first time the recovery of the first stage for reuse by snatching it in the air with a helicopter as it slowly descends on parachutes.

The SpaceX launch is scheduled for 5:27 pm (Eastern), with the live stream going active about 20 minutes before launch. If successful it will be the shortest turnaround for a Falcon 9 first stage, only 21 days and shaving almost a week off the previous record.

About one hour later the Rocket Lab launch will occur, the live stream also going active about 20 minutes beforehand.

» Read more

SpaceX’s Freedom spacecraft docks with ISS

Capitalism in space: As planned SpaceX’s Freedom capsule successfully docked with ISS last night, delivering four NASA astronauts to ISS for a five-month mission.

This launch was the sixth manned flight to ISS by SpaceX, and the seventh overall, with two of those seven launches entirely commercial and paid for by private customers. It appears that, based on already announced plans, that ratio between government and private customers should continue during the next few years, though beyond that expect the private launches to eventually outpace the government ones. When that begins to happen SpaceX might decide to expand its fleet from the four capsules (Endeavour, Resilience, Endurance, and Freedom) it presently operates.

SpaceX successfully launches 4 astronauts into orbit

Capitalism in space: SpaceX early this morning successfully used its Falcon 9 rocket to launch its new capsule, Freedom, carrying four astronauts into orbit and heading to a docking with ISS this evening.

The first stage successfully landed on the drone ship in the Atlantic, completing its fourth flight.

The leaders in the 2022 launch race:

16 SpaceX
11 China
5 Russia
2 ULA
2 Rocket Lab

The U.S. now leads China 23 to 11 in the national rankings. In fact, at this moment the U.S. leads all other nations combined, 23 to 19.

Watch first flight of SpaceX’s fourth capsule, Freedom, carrying four NASA astronauts

The next launch of a NASA crew to ISS is scheduled to occur tonight at 3:52 am (Eastern) using SpaceX’s new capsule, Freedom, the fourth in the company’s fleet of manned spacecraft. Note too that the first stage of this Falcon 9 rocket will be making its fourth flight into space.

I have embedded the live stream below. As I write this, at 1:19 am (Eastern) the crew has just entered the capsule. Go here for details about the flight, which will be a five month mission.

Commander Kjell Lindgren, veteran of one previous expedition on the space station, leads the four-person crew awaiting liftoff Wednesday. He will be joined by pilot Bob Hines and mission specialist Jessica Watkins, two first-time fliers from NASA’s astronaut corps. European Space Agency astronaut Samantha Cristoforetti, a native of Italy who spent nearly 200 days in orbit in 2014 and 2015, rounds out the crew.

If the launch goes well, Freedom will dock with ISS about sixteen hours later.

If you watch, I must once again note that every person you see aiding the astronauts will be a SpaceX employee. Except for some of the announcers and NASA’s mission control for operating ISS, the launch mission control and everything else is run by this privately owned commercial company.

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Starlink delivers 5,000 terminals to Ukraine; loses license in France

Capitalism in space: Starlink today continued its aggressive support for the Ukraine in its war with Russia by delivering another 5,000 terminals to that beleaguered country.

Space reporter Joey Roulette tweeted Wednesday that the majority of the terminals — 3,667, to be exact — as well as the associated internet service were donated directly by SpaceX at a cost of “roughly $10 million,” with USAID purchasing the remaining 1,333 terminals. These numbers apparently came from an earlier version of the USAID release; the updated release doesn’t give dollar figures and refers only to 5,000 Starlink terminals donated by a public-private partnership.

Roulette also suggested in another tweet that France and Poland had made contributions to the Starlink shipments to Ukraine, citing an earlier conversation with SpaceX president and chief operating officer Gwynne Shotwell. The USAID announcement only refers to the American partnership, however.

In a second story today, however, Starlink lost its ability to provide service in France, when a court ruled its license had been issued improperly.

France’s Conseil d’État ruled April 5 that French telecoms regulator ARCEP should have launched a public consultation before authorizing Starlink in February 2021.

“In law, they should normally cease [providing services] immediately, pending ARCEP’s public consultation” following the court’s decision, a Conseil d’État spokesperson told SpaceNews.

The court case was apparently instigated by two French environmental groups, who are demanding more regulations against the large satellite constellations.

SpaceX successfully launches Axiom’s first commercial flight to ISS

Capitalism in space: SpaceX today successfully launched the first commercial mission to ISS by the private company Axiom, carrying three passengers and one Axiom astronaut as commander.

The replay of the live stream of the launch is embedded below.

The first stage, which landed successfully on the drone ship in the Atlantic, completed its fifth flight. The capsule Endeavour was making its third flight. This is also the second private manned mission launched by SpaceX.

Docking with ISS is scheduled for early tomorrow morning.

All in all, it was a perfect launch, on time and as planned. This has become so routine for SpaceX that we tend to take it for granted. We shouldn’t. Launching people into space remains one of the hardest things humans do, and will likely always be so.

The leaders in the 2022 launch race:

13 SpaceX
9 China
5 Russia
2 ULA
2 Rocket Lab

The U.S. now leads China 20 to 9 in the national rankings.
» Read more

SpaceX to freeze its manned Dragon capsule fleet at four

Capitalism in space: According to SpaceX officials, the company is suspending construction on any further manned Dragon capsules, freezing its fleet at the four capsules they have now built, Endeavour, Resilience, Endurance, and Freedom.

“We are finishing our final (capsule), but we still are manufacturing components, because we’ll be refurbishing,” SpaceX President Gwynne Shotwell told Reuters, confirming the plan to end Crew Dragon manufacturing.

She added that SpaceX would retain the capability to build more capsules if a need arises in the future, but contended that “fleet management is key.”

This decision — to only use reused capsules — will of course give SpaceX to ability to lower its prices for manned tourist flights, but I doubt that will happen at this time because there isn’t anyone presently available who can compete. Instead, the company will rake in more profits.

The decision however does indicate SpaceX’s own assessment of the present space tourism market. If the company thought it needed more capsules in its fleet to match the demand, it would of course build them. Right now, it appears the company has decided four capsules is enough to cover NASA’s needs, as well as any additional private commercial flights. It also suggests SpaceX is anticipating the eventual arrival of Boeing’s Starliner into the mix, which will pick up some of the business that so far has belonged entirely to SpaceX.

SpaceX ends future business with launch services company Spaceflight

Capitalism in space: For reasons not explained, SpaceX has ended all further business with the launch services company Spaceflight, which acts to find and integrate smallsats from many different companies into a package for launch.

Spaceflight also provides many of those smallsats with a small tug, dubbed Sherpa-LTC, to move them into their preferred orbit once deployed from the Falcon 9 upper stage. It looks like there have recently been problems with this tug that Spaceflight has not been able to resolve to SpaceX’s satisfaction.

The propulsion leak on Spaceflight’s Sherpa-LTC vehicle was discovered about three weeks before the Jan. 13 SpaceX Falcon 9 Transporter-3 launch. Root-cause analysis of the leak traced the problem to an oxidizer circuit in the propulsion system, which worked as designed but vented some trapped liquid due to a design flaw.

…Regarding the upcoming launch, Spaceflight began working with SpaceX to address concerns about “the analysis and test results of Sherpa and its customer payloads” as soon as it became aware of them.

Despite Spaceflight’s “best efforts, SpaceX chose not to fly the Sherpa vehicle until the analysis and test approaches could be better understood,” Sorensen said. “We continue to work with SpaceX to understand their decision and address any concerns for future missions.”

It appears, though not confirmed, that SpaceX is not just worried about Sherpa, but is also concerned about Spaceflight’s quality control efforts, and that might be the reason it has reject Spaceflight from future launches.

OneWeb signs deal with SpaceX to launch its remaining satellites, replacing Russia

Capitalism in space: Just 18 days after its contract with Arianespace was suspended because of Russia invasion of the Ukraine, OneWeb has now signed a deal with SpaceX to use its Falcon 9 rocket to launch the remaining 200+ satellites in its satellite constellation.

Few details about the agreement were released Monday morning. “Terms of the agreement with SpaceX are confidential,” OneWeb said in a statement.

OneWeb said the “first launch” with SpaceX is expected before the end of this year, suggesting the company anticipates multiple flights on SpaceX rockets.

It appears that launches could start before the end of this year

There are two big losers in this story. The obvious one is Russia, as it has lost OneWeb as a satellite customer. The second, less obvious, is Arianespace, as it appears it has also lost OneWeb as a customer. It will also have to refund OneWeb any payments the satellite company made for launches that have not occurred, even those that Arianespace had paid Russia for which Russia is refusing to refund.

Though no details have been released about the deal, I would not be surprised if OneWeb got a better price than what it was paying Arianespace. I also suspect that Elon Musk was willing to make this deal with OneWeb, the prime competitor to his Starlink satellite constellation, because he favors the Ukraine in this war.

Finally, this deal will not only make Russia look bad, it will make SpaceX look magnificent. Its PR value cannot be measured for the company.

SpaceX launches another 53 Starlink satellites

Capitalism in space: SpaceX tonight successfully used its Falcon 9 rocket to launch another 53 Starlink satellites into orbit.

The first stage completed its 12th flight, a new record. The fairings were also reused, one half for the fourth time and the other for the second time. SpaceX continues to maintain a one launch per week schedule in 2022.

At posting the upper stage still had one more engine burn to insert itself into the final orbit, followed by satellite deployment.

The leaders in the 2022 launch race:

11 SpaceX
6 China
3 Russia
2 ULA

The U.S. now leads China 17 to 6 in the national rankings.

SpaceX successfully completes 10th launch in ’22

Capitalism in space: SpaceX this morning successfully placed 48 Starlink satellites into orbit, using its Falcon 9 rocket.

The first stage landed successfully, completing its fourth flight. The fairings were new.

SpaceX continues to maintain a one-launch-per-week pace in ’22, suggesting it will succeed in completing more than 50 launches this year, as predicted by the company.

The leaders in the 2022 launch race:

10 SpaceX
5 China
2 ULA
2 Russia

The U.S. now leads China 15 to 5 in the national rankings. Note that Russia had predicted it would complete about 27 launches in ’22. With the loss of all of its international customers due to its invasion of the Ukraine, that number is likely cut by two-thirds. If Russia completes more than a dozen launches this year we should be surprised.

NASA buys three more manned Dragon flights from SpaceX

Capitalism in space: NASA today officially announced that it has extended its contract with SpaceX for manned Dragon flights by three, paying the company an additional $900 million.

Prior to the modification, SpaceX was contracted to fly three more missions to the ISS: Crew-4 and Crew-5 in 2022 and Crew-6 in 2023. With the extension, which is “fixed-price, indefinite-delivery/indefinite-quantity,” per NASA’s statement. SpaceX’s period of performance now runs through March 31, 2028 — a nice regular paycheck for the growing launch and space operations company.

This contract extension raises what NASA is paying SpaceX for manned launch services from $2.6 billion to $3.49 billion.

While it is likely NASA would have brought more Dragon flights, it is also likely that some of these flights would have instead been bought from Boeing, if its much delayed Starliner manned capsule had been available. It is not, so SpaceX gets the business.

Boeing’s next attempt to complete Starliner’s first unmanned demo mission to ISS is now scheduled for May.

SpaceX successfully launches 50 Starlink satellites

Capitalism in space: SpaceX today successfully launched another 50 Starlink satellites using its Falcon 9 rocket.

The first stage, on its fourth flight, landed successfully on the drone ship in the Pacific. The fairings completed their third flight. The satellites themselves have not yet been deployed, as of this moment. Deployment is expected in about an hour.

The leaders in the 2022 launch race:

8 SpaceX
2 China
2 Russia

SpaceX is so far maintaining a launch rate of one launch per week in ’22, as the company had predicted.

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