NASA: The flight plan for Dream Chaser Tenacity’s first demo mission to ISS

NASA today provided a detailed description of the flight plan for the first demo ISS mission of Sierra Space’s first Dream Chaser reuseable mini-shuttle, dubbed Tenacity, now targeting some unspecified date in 2024.

It will carefully approach ISS, testing its maneuvering and rendezvous capibilities, and then be grabbed by the station’s robot arm to be berthed to the station.

On its first flight to the International Space Station, Dream Chaser is scheduled to deliver over 7,800 pounds of cargo. On future missions, Dream Chaser is being designed to stay attached to the station for up to 75 days and deliver as much as 11,500 pounds of cargo. Cargo can be loaded onto the spacecraft as late as 24 hours prior to launch. Dream Chaser can return over 3,500 pounds of cargo and experiment samples to Earth, while over 8,700 pounds of trash can be disposed of during reentry using its cargo module.

On this first demo flight it will remain docked for 45 days, and then land on the shuttle runway at Cape Canaveral.

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Rocket Lab returns to flight, successfully launching a Japanese commercial radar satellite

Rocket Lab today successfully launched a Japanese commercial radar satellite, its Electron rocket lifting off from one of its two New Zealand launchpads.

This was the company’s first launch since September, when its Electron rocket experiened a failure in its upper stage.

No attempt was made to recover the first stage, likely because it was decided to keep this return to flight as simple as possible.

The leaders in the 2023 launch race:

91 SpaceX
59 China
16 Russia
8 Rocket Lab
7 India

American private enterprise now leads China in successful launches 104 to 59, and the entire world combined 104 to 93. SpaceX still trails the rest of the world combined (excluding American companies) 91 to 93.

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Musk fires back at FCC decision to cancel its $886 million Starlink grant award

In a tweet late on December 12, 2024, Elon Musk fired back at the FCC for its decision to cancel its $886 million Starlink grant award first awarded to SpaceX in 2020 under the FCC program to encourage companies to provide broadband internet services to rural areas. As Musk noted quite accurately:

Doesn’t make sense. Starlink is the only company actually solving rural broadband at scale!

They should arguably dissolve the program and return funds to taxpayers, but definitely not send it those who aren’t getting the job done.

What actually happened is that the companies that lobbied for this massive earmark (not us) thought they would win, but instead were outperformed by Starlink, so now they’re changing the rules to prevent SpaceX from competing.

In September Musk had also endorced a Wall Street Journal editoral that suggested the Biden administration was attempting to cancel this grant because “it has it in for Elon Musk.” Musk response: “Sure seems that way.”

It seems that way even more so now. I wonder if Musk will now sue. Above all however he is right when he argues the entire program should be dissolved and the money returned to the taxpayer. There is no justification for the FCC to hand out this cash, especially when multiple private companies, not just SpaceX, are getting the job done and making profits at the same time.

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The scrub of this week’s Falcon Heavy launch of X-37B

In what has become quite rare, SpaceX was forced to scrub its December 11, 2023 launch of its Falcon Heavy rocket, carrying one of the Space Force’s X-37B spacecraft, due to technical problems.

Initially, the cause of the scrub was linked to a problem with the company’s ground systems, not the rocket itself. This in itself is significant, because of the almost hundred launches SpaceX has done this year, almost none have been scrubbed, and the few that have been scrubbed were almost always because of weather conditions. The company has gotten its launch ground systems and rockets working like clockwork, so to have a problem with the ground systems on this Falcon Heavy launch was quite unusual.

SpaceX officials initially thought they would be able to fix the problem and launch after only one or two days delay. However, shortly thereafter unstated additional problems were identified that required the company to roll the rocket back to its assembly building for more work.

As a result, the launch date is now to be determined, and could even be delayed to early next year. The article at the link focuses on how this rescheduling could impact two other launches that carry commercial lunar landers. This I think is unlikely, since both work under much more restrictive launch windows, for this reason are almost certain to get priority in scheduling.

More important is the question as to what caused the initial scrub and then the need to roll the rocket back for more checkouts. Are the problems with the Falcon Heavy or with the X-37B spacecraft, or with some issue involving both? Neither SpaceX nor the Space Force would release any details. The fact that SpaceX now so rarely has technical issues at launch suggests some problem with the X-37B, but that conclusion is pure speculation.

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Amazon files to have shareholder lawsuit dismissed

On December 11, 2023 Amazon requested dismissal of a shareholder lawsuit against it for acting in bad faith by excluding SpaceX in its initial launch contracts with ULA, Arianespace, and Blue Origin to put its Kuiper constellation of satellites into orbit.

The lawsuit claimed that the board performed little diligence on the proposed contracts to launch the 3,236-satellite constellation with the Ariane 6, New Glenn and Vulcan Centaur rockets. The combined contracts were, it stated, the second largest capital expenditure in Amazon’s history at the time, trailing only its $13.7 billion acquisition of grocer Whole Foods.

The lawsuit stated that the board and its audit committee spent “barely an hour” reviewing those contracts, including those that would go to Blue Origin and ULA. Blue Origin is owned by Amazon founder and former chief executive Jeff Bezos, while ULA has a contract with Blue Origin to use BE-4 engines on its Vulcan rocket. The suit estimated that nearly 45% of the value of the contracts goes to Blue Origin either directly or through the BE-4 engine contract with ULA.

Amazon’s call for dismissal disputes these claims, stating that the board spent far more time on the issue, and then documents this. Interestingly, it makes no mention of the recent additional launch contract Amazon signed with SpaceX on December 3, 2023, but it is obvious that this filing was timed to occur afterward in order to strengthen Amazon’s case.

Amazon’s response (available at the link above) is heavily redacted, so some of the company’s claims are difficult to assess. For example, if the board did consider the issue of launch contractors properly, the subject of using SpaceX should have come up and been discussed at length. The redactions make it impossible to determine if this was so. If anything, what can be read suggests SpaceX was dismissed as an option far too quickly.

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FCC denies Starlink $886 million grant

Despite the fact that SpaceX Starlink constellation is presently providing internet access to more rural customers than any company worldwide, the FCC yesterday announced that it will not award the company a $886 million subsidy under its program for expanding broadband service to rural areas.

The FCC announced today that it won’t award Elon Musk’s Starlink an $886 million subsidy from the Universal Service Fund for expanding broadband service in rural areas. The money would have come from the Rural Digital Opportunity Fund program (RDOF), but the FCC writes that Starlink wasn’t able to “demonstrate that it could deliver the promised service” and that giving the subsidy to it wouldn’t be “the best use of limited Universal Service Fund dollars.”

That was the same reason the FCC gave when it rejected Starlink’s bid last year, which led to this appeal. SpaceX had previously won the bidding to roll out 100Mbps download and 20Mbps upload “low-latency internet to 642,925 locations in 35 states,” funded by the RDOF.

This decision can only be explained by utterly political reasons. SpaceX right now is experiencing a booming business, with its traffic up two and a half times from last year,almost all of which is in rural areas. That number is from a news report today, the same day the FCC claims Starlink can’t provide such service. As noted by one SpaceX lawyer:

“Starlink is arguably the only viable option to immediately connect many of the Americans who live and work in the rural and remote areas of the country where high-speed, low-latency internet has been unreliable, unaffordable, or completely unavailable, the very people RDOF was supposed to connect.”

The initial award was made in December 2020, when Trump was still president. It was first canceled in August 2022, after Biden took over. SpaceX appealed, but today’s announcement says the FCC rejected that appeal.

While there is absolutely no justification to give any company this money — SpaceX is proving private companies don’t need it to provide this service to rural areas — this decision is clearly political, driven by the hate of Elon Musk among Democrats and the Biden administration. They don’t care that SpaceX is a successeful private company providing tens of thousands of jobs as well as good products to Americans. Musk does not support them, and so he must be squashed.

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NASA updates status of three private space stations

NASA today posted a short update of the development status for the three private space stations for which it has signed contracts.

Not surprisingly, Axiom’s station appears to be the most advanced.

Axiom Space, which holds a firm-fixed price, indefinite-delivery, indefinite-quantity contract with NASA, is on schedule to launch and attach its first module, named Axiom Hab One, to the International Space Station in 2026. A total of four modules are planned for the Axiom Commercial Segment attached to the station. After the space station’s retirement, the Axiom Commercial Segment will separate and become a free-flying commercial destination named Axiom Station.

With the remaining two stations, Starlab and Orbital Reef, the update provided no schedule information. While both Starlab, being built by a consortium led by Voyager Space, and Orbital Reef, being built by a consortium led by Blue Origin, appear to be making progess, the former appears to be accomplishing more than the latter, though that impression could simply be what NASA decided to report. For example, in describing the work being done on Orbital Reef, NASA chose for some reason to say nothing about the testing Sierra Space has been doing to test the inflatible module planned for the station. By leaving that out it makes it appear as if less has been done in developing that station.

These are not the only private space stations being proposed, only the ones that have contracts with NASA. A fourth station, Vast, is being built using funding from private sources, and is partnering with SpaceX.

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A tour of Blue Origin’s Huntsville Machine Shop & Manufacturing Facility

Video below, which is heavily focused on machining and machine shop work. The facility, the Machine Shop & Manufacturing Facility in Huntsville, appears to build the BE-3U engine (to be used for the New Glenn upper stage), though I thought some of the engines shown could be BE-4’s. I hope my readers can help clarify this.

While this video actually reveals very little solid information, one important fact was disclosed near the end, when the tour reached the final engine assembly point. There the Blue Origin employee mentioned that they are assembling three engines at this facility. Considering facility’s size and the number of engines that will be needed once New Glenn begins flying, I was not impressed. Does it really take this much space and equipment to only build three rocket engines? Am I wrong?

Hat tip to reader John Harman, who is himself the owner of an aerospace manufacturing company.

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The Polaris Dawn private space mission now targeting an April ’24 launch

The Polaris Dawn private space mission, the first of a three-mission private manned program being financed by billionaire Jared Isaacman, is now targeting an April 2024 launch.

In social media posts Dec. 9, Jared Isaacman, the billionaire backing the Polaris program and who is commanding the initial mission, said the launch of Polaris Dawn is now scheduled for April 2024. “April is the goal to launch & the pace of training is accelerating,” he wrote, stating that he was at SpaceX that day for testing of extravehicular activity (EVA) spacesuits that will be used on the mission.

Conducting a spacewalk is one of the major goals of Polaris Dawn, requiring both development of an EVA suit as well as modifications to the Crew Dragon, which lacks an airlock. Both of those have been challenges, he suggested in a subsequent post. There is a “big difference,” he wrote, between the pressure suits worn by Crew Dragon astronauts and an EVA suit “engineered from the start to be exposed to vacuum outside the spaceship.” The lack of an airlock also requires changes to Crew Dragon software and hardware to enable depressurization of the cabin before the start of the spacewalk and repressurization afterwards.

The mission’s launch has been delayed several times from its first launch target in 2022. This first flight of Isaacman’s Polaris program will, as noted, attempt the first spacewalk by a private citizen. The second would also fly on a Dragon capsule, but its mission remains unclear. Both NASA and Isaacman’s Polaris team have been studying the possibility of a repair mission to Hubble. The third mission would be on Starship, once it begins flying operationally.

Isaacman previously paid for and flew on SpaceX’s first commercial manned flight, Inspiration4, in September 2021.

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ULA likely to delay first Vulcan launch to January launch window

According to a tweet yesterday by ULA’s CEO, Tory Bruno, the final dress rehearsal countdown of its new Vulcan rocket had some “routine” issues that will require a redo and thus prevent the planned launch on December 24, 2023.

WDR [wet dress rehearsal] update: Vehicle performed well. Ground system had a couple of (routine) issues, (being corrected). Ran the timeline long so we didn’t quite finish. I’d like a FULL WDR before our first flight, so XMAS eve is likely out. Next Peregrine window is 8 Jan.

Peregrine is Astrobotic’s lunar lander, which must launch within certain time frames to get to the Moon as planned.

As many news sites are noting (almost certainly because they read my launch race reports), ULA will likely complete 2023 with only three launches, its lowest total since it was formed in 2007 from a merger of the launch divisions of Boeing and Lockheed Martin. Prior to 2017 the company had averaged about one launch per month. In 2017 however SpaceX’s Falcon 9 rocket finally reached full operations, hitting 18 launches and steadily since then increasing that total. Its success (and lower prices) shifted the business from ULA, causing its annual launch totals to drop significantly, as shown in my 2022 global report.

Once Vulcan begins launching finally ULA should recover, especially because of its large contract with Amazon to launch the Kuiper constellation totalling almost fifty launches. A large percentage of those launches must be completed before 2026 for Amazon to meet the requirements of its FCC license.

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Momentus fails to deploy three satellites on SpaceX’s multi-smallsat launch

The orbital tug company Momentus failed to deploy the satellites of three of its customers following November’s SpaceX multi-smallsat Transporter launch.

Momentus announced Dec. 5 that three of the five satellites that it flew on the Transporter-9 launch Nov. 11 did not appear to deploy from the Falcon 9’s upper stage. The company used a third-party deployer, rather than its own Vigoride tug, on that mission, and said that it was able to confirm that the Hello Test 1 and 2 satellites from Turkish company Hello Space were released.

The Momentus deployer remained attached to SpaceX’s upper stage, which as planned fired a de-orbit burn after completing the deployment schedule of its 90 satellites. All the satellites that used SpaceX’s deployment system apparently deployed properly.

In 2022 Momentus’s own orbital tug, Vigoride, had problems deploying some satellites on its first test launch, though its second flight in July 2023 was completely successful.

The failure here will not only pose problems for that third-party deployment company as well as Momentus, it will do serious harm to the startups that launched the three lost satellites. One was American, while the other two were South Korean and Polish. The American company, Lunasonde, has been trying to develop a constellation of satellites designed to look for underground resources.

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GAO wants the FAA to exert more control over future launch mishap investigations

We’re here to help you! A new GAO report now calls for the FAA to change how it does investigations after launch mishaps, both exerting more control of the investigations as well as demanding companies release more proprietary information after the investigation is complete.

The Government Accountability Office wants the FAA to improve how it investigates space launch mishaps, especially how it decides whether to do an investigation itself or allow the operator to do it. Historically operators are allowed to investigate their own mishaps under FAA supervision, but over the course of 50 mishaps since 2000, GAO found the FAA has not evaluated whether that’s an effective approach. GAO also champions creating a mechanism for sharing lessons learned among operators even though efforts in the past have not succeeded.

This GAO report proves several conclusions I have noted in the past year.

First, the so-called “investigation” by the FAA into the first Starship/Superheavy launch was utterly bogus, as I have repeatedly suggested. The FAA had no ability to do any investigations on its own. It merely rubber-stamped SpaceX’s conclusions, but did so as slowly as possible so as to delay the company’s effort. Before Joe Biden was installed as president, the FAA would quickly permit further launches once a company completed its investigation. Under Biden, that policy has changed to slow-walk approvals.

This also means the present “investigation” by the FAA into the second Starship/Superheavy launch is bogus as well. When SpaceX announces its investigation is complete and all engineering fixes have been accomplished, any further delay from the FAA will be entirely political.

Second, it appears the Biden administration is applying pressure to both the GAO and the FAA to increase this regulatory control. It wants the FAA to write new procedures for determining when it will take control of an investigation rather than let the company do it. While providing some clarity to this decision could be beneficial, it is likely this change under the Biden administration will work against free enterprise. It will give the government a procedure for grabbing control, and holding it for as long as it desires. Politics will become part of any mishap investigation, rather than leaving it solely to engineering.

Third, the desire of the goverment to make companies reveal the details of the investigation, including propertiary information, will only squelch future innovation. Why develop new technology if you will be forced to give it away free during testing, when things are certain to go wrong?

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