Sierra Space pops another inflatable test space station module

Proposed Orbital Reef space station
Proposed Orbital Reef space station

Sierra Space announced yesterday that it had successfully completed its fourth test to failure of a one-third scale prototype inflatable space station module, dubbed LIFE, with work on the full scale module expected to begin next year and leading to the launch of its private commercial space station sometime later this decade.

In February, Sierra Space performed a month-long Accelerated Systematic Creep (ASC) test on LIFE – the first milestone in its 2023 testing campaign. Engineers loaded a one-third-scale version of the inflatable habitat with a sustained amount of pressure over an extended period until it failed. Per NASA’s recommended guidelines for inflatable softgoods certification, the test reached its goal of generating an additional data point – pressure and time to burst – which can be used to estimate the life of the primary pressure shell structure.

“Our testing campaign has demonstrated that our LIFE habitat pressure shell design has a predicted life of far greater than 60 years – or 525,600 hours – based on Sierra Space’s 15-year on-orbit life requirement and the applied 4x safety factor,” said Sierra Space Chief Engineer for LIFE, Shawn Buckley. “We are obviously simulating pressures well in excess of the norm.”

You can view video of the test here. The failure was so intense that it also blew up the test shack.

Sierra Space is part of a partnership with Blue Origin and others to build the Orbital Reef space station, one of four such stations with contracts with NASA. Sierra Space is building the station’s modules, while Boeing is providing the Starliner capsule for transportation. Blue Origin is supposed be providing larger modules and the New Glenn rocket for transportation, but the development of both continues to lag.

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Starliner’s first manned mission to ISS delayed again

According to a tweet by a NASA official, the first manned mission to ISS of Boeing’s Starliner capsule, carrying two NASA astronauts, has been delayed again, from the planned late April launch to sometime during the summer.

No reasons for the delay were given, as yet. The second link notes however that a schedule conflict at ULA, which is launching Starliner on its Atlas-5 rocket, might be part of the reason.

A launch in late April [of Starliner on the Atlas-5] would have put it in conflict with the inaugural launch of United Launch Alliance’s Vulcan Centaur rocket, currently scheduled for as soon as May 4. Vulcan and Atlas use the same launch pad at Cape Canaveral Space Force Station, and ULA has been conducting tests of the Vulcan rocket on that pad. It has not shared updates on the status of the Atlas 5 used for Starliner.

This conflict might also explain why Starliner itself has not yet been fueled, since Boeing officials have said they want to do this within 60 days of launch to avoid the same kind of valve leaks that delayed the second unmanned demo mission for almost a year.

Starliner itself is years behind schedule, a long delay that has cost Boeing an enormous amount of income. First, the problems during the first unmanned demo flight in December 2019 forced the company to do a second unmanned demo flight, on its own dime costing about $400 million. That second flight was then delayed because of those valve issues. All the delays next cost Boeing income from NASA, as the agency was forced to purchase many manned flights from SpaceX that it had intended to buy from Boeing.

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NASA engineers continue to struggle to save the Flashlight lunar probe

In an update today, NASA reports that engineers continue to troubeshoot the failure of the experimental thrusters on the Lunar Flashlight cubesat, in an effort to improvise a way to get the probe into lunar orbit.

Shortly after launch on Dec. 11, 2022, the operations team for NASA’s Lunar Flashlight determined that three of the four CubeSat’s thrusters were underperforming. This cast doubt on whether the mission could complete its stretch science goal of detecting surface ice at the Moon’s South Pole. After analyzing the situation, team members at NASA’s Jet Propulsion Laboratory and Georgia Tech arrived at a creative maneuvering technique that would use the one fully-functioning thruster to get into planned orbit. But when attempting the modified maneuvers in January, that thruster also experienced a rapid loss in performance and the team determined that Lunar Flashlight would likely be unable to reach its planned near-rectilinear halo orbit around the Moon.

After further troubleshooting, the operations team has been working on ways to restore partial operation of one or more thrusters to keep the spacecraft within the Earth-Moon system. They have had some success but continue to try new things to clear the suspected obstructions in the thruster fuel lines. They have until the end of April to generate the required thrust to preserve the opportunity to allow for monthly flybys of the lunar South Pole.

Though it increasingly appears Lunar Flashlight will not make lunar orbit, the mission is not a failure, since it was first and foremost an engineering mission testing a variety of new cubesat technologies, including the failed thrusters. Their failure and the efforts by engineers to recover them is important data for developing better cubesat thrusters on future such planetary probes.

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Firefly wins its second NASA contract to land payloads on the Moon

Capitalism in space: Firefly announced today that it has won a $112 million NASA contract to use its Blue Ghost lunar lander to bring three instruments to the Moon, one into orbit and two on the ground on the far side of the Moon.

Before landing on the Moon, the company’s Blue Ghost transfer vehicle will deploy the European Space Agency’s Lunar Pathfinder satellite into lunar orbit to provide communications for future spacecraft, robots, and human explorers. After touching down on the far side of the Moon, the Blue Ghost lunar lander will deliver and operate NASA’s S-Band User Terminal, ensuring uninterrupted communications for lunar exploration, and a research-focused payload that measures radio emissions to provide insight into the origins of the universe.

The NASA press release provides more details about the three payloads.

This is Firefly’s second NASA lunar lander contract. The first is scheduled to land in 2024 and deliver ten NASA science instruments to Mare Crisium, the large mare region in the eastern side of the Moon’s visible hemisphere. This second flight is tentatively scheduled to launch in 2026.

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NASA agrees to Axiom’s third planned commercial passenger mission to ISS

NASA today announced that it has given Axiom the go-ahead for its third planned commercial passenger mission to ISS, now tentatively scheduled for November 2023.

Axiom Mission 3 (Ax-3) is expected to spend 14 days docked to the space station. A specific launch date is dependent on spacecraft traffic to the space station and in-orbit activity planning and constraints. NASA and Axiom Space mission planners will coordinate in-orbit activities for the private astronauts to conduct in coordination with space station crew members and flight controllers on the ground.

As NASA did in announcing its agreement to Axiom’s previous flight, the agency’s press release makes believe it “selected” Axiom for this flight, as if it had the power and right to do so. Hogwash. Axiom has purchased the flight from SpaceX, and wishes to rent space on ISS for two weeks for its customers. All NASA has done is agree to the deal, while also charging Axiom very large fees for that rental.

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Potential Artemis-3 landing site on the Moon

The landing zone for the Artemis-3 mission to the Moon

Overview map

The panorama above was released today by the Lunar Reconnaissance Orbiter (LRO) science team, and shows one of the candidate landing sites (arrow) where Starship could land as part of the Artemis-3 mission to the Moon.

The map of the south pole to the right, created from LRO images and annotated by me, gives the context. The yellow lines indicate the approximate area covered by the panorama. The terrain here is rugged, to put it mildly. As the science team notes,

Imagine the view from the summit; it rises more than 5000 meters (16,400 feet) above its base. Off in the distance, you could see a 3500 meter (11,480 feet) tall cliff. One could argue that the sheer grandeur of this region makes it a prime candidate. But then again, a landing here might be too exciting?

That 11,480-foot-high cliff is the crater wall to the right of the arrow. Make sure you go to the link to view the original image. This will be a spectacular place to visit. Whether the astronauts however will be able to find out anything about ice in the shadowed crater floor thousands of feet below them remains questionable.

Artemis-3 is presently scheduled for 2025 but no one should be surprised if it is delayed.

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Biden administration proposes more budget increases for NASA

In releasing its proposed federal budget for 2024 with many major spending increases, the Biden administration has also proposed a significant increase in NASA’s budget. the third year in a row it has done so.

The shortened summary version of the Biden budget proposal [pdf] covers its proposals for NASA in two pages, with the most important proposals as follows:

  • A half billion dollar increase in the budget for the Artemis program for a total of $8.1 billion.
  • A commitment to partner on Europe’s ExoMars Franklin rover mission, replacing Russia.
  • $949 million to develop the Mars sample return mission to bring back Perseverance’s core samples.
  • $180 million to begin development of “a space tug” that can de-orbit ISS as well as “be useful for other space transportation missions.”
  • $1.39 billion for developing new space technologies, an increase of $190 million.

The last two items will likely be money offered to many new commercial startups.

Though we can expect some resistance by the Republican House to most of the budget increases in the overall Biden budget proposal, expect Congress to rubber stamp the NASA increases, as it has done routinely in recent years. Congress might shift or reject some of these ideas, but generally, when all is said and done, it will only make superficial changes. NASA will likely more money.

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ISS maneuvers to avoid satellite

Though a collision was unlikely, Russian engineers fired the engines of a docked Progress freighter on March 6, 2023 to adjust ISS’s orbits in order to guaranteethat an Earth-observation satellite would fly past harmlessly.

At approximately 7:42 a.m. (12:42 GMT), thrusters on the Progress 83 resupply vessel currently docked with the International Space Station (ISS) fired for a little more than six minutes, raising the station’s orbit to prevent the potential collision, NASA said in a blog post (opens in new tab).

The satellite in question appears to have been an Argentinian Earth-observation satellite launched in 2020, according to Sandra Jones, from NASA’s Johnson Space Center. In a tweet, Dr. Jonathan McDowell, astronomer and astrophysicist at the Harvard–Smithsonian Center for Astrophysics, narrowed the possible candidates down to Nusat-17, noting the constellation’s orbital decay.

The article at the link includes a nice graph showing the number of times per year engineers have had to do this since 1999. The number of such maneuvers ranges from 0 to 5 per year, with no clear trend up or down. That lack of a trend suggests the constant howls claiming that space junk is a growing problem might be a bit overstated. This is not to say it isn’t a problem, merely that the problem might not be as severe as some claim.

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Post-Artemis-1 report: heat shield ablated more than expected; power system issued unexpected commands; damage to launchpad

In a March 7, 2023 briefing, NASA officials provided an overall report of what happened during the first SLS launch, noting that there were some minor engineering issues but none that appeared to them significant.

The biggest issue of note was the Orion heat shield.

Howard Hu, Orion program manager at NASA, said that material on the heat shield had ablated differently than what engineers expected from ground tests and computer models. “We had more liberation of the charred material during reentry than we had expected,” he said. Engineers are just beginning detailed analysis of the heat shield to determine why it behaved differently than expected.

The amount ablated was well within safety margins, but engineers still do not understand why the material behaved differently than expected.

Engineers are also trying to understand why the power system of the Orion service module issued unplanned commands, several times opening what officials called a “latching current limiter.” This action caused no problems to the capsule’s operations, but it is concerning it occurred.

The launch also did more damage to the mobile launcher tower than expected.

According to NASA officials, none of these issues will delay the planned November 2024 launch date for the Artemis-2 mission, the first intended to carry humans.

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NASA names solar scientist as its new science head

NASA today announced the appointment of solar scientist Nicola Fox as the chief of the agency’s science division, taking over from solar scientist Thomas Zurbuchen.

Fox’s actual qualifications for the job are stellar.

Born in Hitchin, Herefordshire, England, Fox received a B.S. in physics from The Imperial College of Science, Technology and Medicine in London, an M.S. in Telematics and Satellite Communications from the University of Surrey, and returned to Imperial College London for her Ph.D. in Space and Atmospheric Physics. She worked at NASA’s Goddard Space Flight Center before joining APL in 1998.

At NASA Fox has led its the solar science division, as well as been the project scientist for the Parker Solar Probe, presently orbiting the Sun.

For the Biden administration and our modern culture that unfortunately always seems more focused on race and gender, the only thing that really matters about Fox however is her sex, a fact that the linked article seems obligated to mention in this manner:

Only one other woman, Mary Cleave, an environmental research engineer and former astronaut, has headed [the science division] in the agency’s almost 65-year history.

How evil! Our racist society oppressed women all those years, holding them back!

In fact, it is actually becoming increasing difficult for any white and heterosexual male to get major management jobs anywhere. The race- and gender-baiters always talk about getting rid of the “glass ceiling,” but in their obsession with giving jobs to woman and minorities, they have simply placed it over others.

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Manned Endeavour launch tonight on Falcon 9 scrubbed at T-2:12

UPDATE: New launch date, still tentative pending investigation into the technical issue that forced tonight’s scrub, is now March 2, 2023, at 12:32 am Eastern.

The fourth manned launch of SpaceX’s Endeavour Dragon capsule, carrying four astronauts, was scrubbed tonight at T-2:12 because of an issue with ground ignition system of the rocket. As of posting no additional details had been released, as the launch team was in the process of standing down, unloading the fuel from the rocket in preparation for getting the astronauts out of the capsule safely.

Assuming the issue can be fixed quickly, there is another launch opportunity tomorrow, February 28, at 1:22 am (Eastern). For SpaceX a launch scrub for technical reasons has become remarkably rare. In fact, the only other scrub since 2020 for technical reasons took place in July 2022. During that time the company successfully launched more than 100 times, thus getting off the ground as scheduled about 99% of the time, excluding weather delays.

While the Endeavour capsule will be making its fourth flight, when this launch finally takes place the rocket’s first stage is a new stage and will be making its first flight. This has also become a relatively rare event for SpaceX. In 2022, of the company’s 61 launches, only three used new first stages. So far this year this launch will be the second new stage to fly, out of the thirteen launches so far.

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