The first and second launch of the Space Launch System are likely to be delayed due to budget issues.

The first and second launch of the Space Launch System are likely to be delayed due to budget issues.

“It’s very clear that we could have slips of a year or two,” said [deputy administrator Lori] Garver, referring to both the 2017 launch — which won’t have a crew — and the first planned flight of NASA astronauts aboard the SLS rocket in 2021.

Garver claims that it is insufficient funds for SLS that will cause the delays, despite getting $3 billion per year, or ten times the money the private commercial program is getting.

I’m on a hike today, but so any additional comments about this insanity will have to wait.

The Russians are including a bathroom in their next generation manned vehicle, something they note Orion will not have.

The competition heats up: The Russians are including a bathroom in their next generation manned vehicle, something they note Orion will not have.

A new Russian spaceship for trips to the moon or the International Space Station will have at least one crucial advantage over its American rival – a toilet, one of the craft’s developers said Friday. “I don’t think I need to elaborate on how a waste-collection system is much more comfortable than the diapers that astronauts aboard the [US spacecraft] Orion will have to use,” said Vladimir Pirozhkov of the Moscow Institute of Steel and Alloys, which is involved in the development of the Russian ship. “Besides, the Russian segment of the International Space Station [ISS] has a limited number of toilets, which means a spacecraft with an extra ‘space toilet’ will come in handy,” he added.

As much as I am skeptical of Orion and SLS, I am equally skeptical of the Russian claims of a next generation manned spacecraft. They have been unveiling these proposals now for more than a decade, with nothing ever getting built. With Orion we at least have an existing capsule, even if its bulkhead needed to fixed.

Though I will agree with them on one point: Putting a toilet on a vehicle intended to go beyond Earth orbit, which Orion is supposed to be designed to do, makes common sense. That NASA didn’t include this essential item in Orion reveals to us the unseriousness of the spacecraft.

A engineering problem during construction of one of the shuttle-derived solid rocket boosters for SLS is causing delays.

A engineering problem during construction of one of the shuttle-derived solid rocket boosters for SLS is causing delays.

[The] original test target of mid-2013 slipped when an issue with the aft segment [of the booster] was found. Inspection of the segment showed it was contained an area where propellant had debonded from the inside of the segment wall. Following analysis – which notably found no voids in the propellant itself – NASA decided to ask ATK to scrap the segment and cast a replacement.

Preparations … continued, with the shipping and integration of forward and center segments at the test site, while ATK went to work to replace the aft segment, following approval – post investigation – from NASA’s Marshall Space Flight Center. After ATK successfully cast the replacement segment in July, technicians carried out routine ultrasound and x-ray tests. Unfortunately, the tests showed this segment had also had similar voids. [emphasis mine.]

The Space Launch System (SLS), was mandated by Congress to use as much shuttle-derived components as possible in order to supposedly save money as well as employ as many of the companies that built those components as possible. In reality, however, every one of those components has required significant redesign to make them work in SLS. In the case of the solid rocket boosters, the four segment shuttle boosters were not powerful enough. They had to be expanded to five segments.

Moreover, it appears from this article it was other technically unnecessary changes to the boosters that are now causing this problem.
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NASA has put Orbital Sciences on notice that, assuming its demo cargo mission to ISS in two weeks is a success, the company might have to do it again as soon as December.

The competition heats up: NASA has put Orbital Sciences on notice that, assuming its demo cargo mission to ISS in two weeks is a success, the company might have to do it again as soon as December.

SpaceX is supposed to fly its next cargo mission first, but NASA thinks that flight will be delayed because of development issues with the upgraded Falcon 9 rocket.

A NASA veteran slams SLS.

A NASA veteran slams the Space Launch System (SLS).

The problem with the SLS is that it’s so big that makes it very expensive. It’s very expensive to design, it’s very expensive to develop. When they actually begin to develop it, the budget is going to go haywire. They’re going to have all kinds of technical and development issues crop up, which will drive the development costs up. Then there are the operating costs of that beast, which will eat NASA alive if they get there. They’re not going to be able to fly it more than once a year, if that, because they don’t have the budget to do it. So what you’ve got is a beast of a rocket, that would give you all of this capability, which you can’t build because you don’t have the money to build it in the first place, and you can’t operate it if you had it.

Q: What do you see as the alternative?

A: In the private sector we’ve got an Atlas and a Delta rocket, and the Europeans have a rocket called the Ariane. The Russians have lots of rockets, which are very reliable, and they get reliable by using them. And that’s something the SLS will never have. Never. Because you can’t afford to launch it that many times.

Space agencies of the world unite!

On Tuesday NASA released what it calls a new “space exploration roadmap,” outlining the agency’s goals for the human exploration of space over the next few decades.

Normally I’d say, who cares? The space agency puts these kinds of PR roadmaps together periodically. None of them really ever mean that much. And in truth, this particular report doesn’t mean that much either. However, what makes this “Global Plan” interesting and worth mentioning is the participants who wrote it. It seems that NASA and the Obama administration didn’t do it alone.
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A GAO audit of NASA’s Orion capsule says the program faces delays and budget overruns.

A report by NASA’s inspector general of the Orion program says it faces delays and budget overruns.

I’m not surprised. The audit [pdf] tried to put a good spin on NASA’s effort to build this capsule, but you can’t make a beauty queen out of a cockroach. Even though I truly believe that the agency has worked hard to try to contain costs and meet its schedule, it is impossible for NASA to succeed at this under the constrains imposed on it by Congress.

And then there is this:

Meanwhile, although [the] report focused on Orion, it also reiterated an oft-repeated point: The money NASA has said it will spend on SLS, Orion and associated ground systems is not enough to stage a mission to any extraterrestrial surface. “Given the time and money necessary to develop landers and associated systems, it is unlikely that NASA would be able to conduct any surface exploration missions until the late 2020s at the earliest,” the report says. “NASA astronauts will be limited to orbital missions using” Orion.

In other words, this very expensive project will not go anywhere for almost two decades. Doesn’t that just warm your heart?

Pigs in space

Today I have an op-ed in the Wall Street Journal, entitled “No liftoff for these space flights of fancy.” It is essentially a more detailed reworking of my rant on the John Batchelor Show on July 30.

My point is that the federal space program mandated by Congress, the Space Launch System (SLS), is never going to go anywhere, and is nothing but pork that should be cut as fast as possible. (See my essay from November 2011 on how NASA and the federal government can better use this money to get more accomplished in space, for less.)

The comments to the article have generally been positive and in agreement. Those who disagree mostly question the $14 billion cost per launch that I claim SLS will cost. That number comes from John Strickland’s very detailed analysis of what it will cost to build, complete, and operate SLS. However, it doesn’t require much thoughtful analysis to realize that this number is not unreasonable.
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NASA deputy administrator Lori Garver is leaving NASA to take a job “in the private sector outside the space industry.”

NASA deputy administrator Lori Garver is leaving NASA to take a job “in the private sector outside the space industry.”

Garver was instrumental in accelerating during the Obama administration the new commercial space program that Mike Griffin began during the Bush administration. I fear what will happen with her gone and Charles Bolden on his own. Moreover, one wonders why she is leaving now. She has worked in the private sector in the past, but never when she had the opportunity to influence policy during a Democratic administration. It could simply be that she got an offer she couldn’t refuse. Or it could be that she doesn’t like what she sees in NASA, the Obama administration, or Congress, and wants out.

My rant Thursday against politicians on the John Batchelor Show

On my Thursday appearance last week on the John Batchelor Show John and I devoted the entire segment to talking about the sad state of NASA and how the partisan bickering in Congress is not only failing to deal with those problems, that bickering is intentionally disinterested in actually fixing them. As I say,

What both those parties in Congress and in the administration are really doing is faking a goal for the purpose of justifying pork to their districts, because none of the proposals they’re making — both the asteroids or the moon — are going to happen.

I intend to elaborate in writing on this subject in the next day or so. In the meantime, here is the audio of that appearance [mp3] for you all to download and enjoy.

Note that I specifically talked about the following stories during this appearance:

The state of SLS construction.

The state of SLS construction.

The article is mostly focused on the engineering challenges of building a new rocket out of old pieces of the space shuttle. Kind of reminds me of Frankenstein. Nonetheless, I do get the impression for the first time that this heavy lift rocket will be built, and will fly at least once.

After that, however, I expect it to die from lack of funds. In fact, its history will probably parallel that of the Soviet Union’s Energia rocket, which flew twice, once to launch their shuttle copycat Buran and once to lift a failed payload whose purpose has never been clearly revealed. Soon thereafter came bankruptcy and the end of the Soviet Union, which couldn’t afford such a monstrosity. SLS will likely see a similar fate.

NASA plans to test the parachutes for the Orion capsule today.

The competition heats up: NASA plans to test the parachutes for the Orion capsule today.

Wednesday’s test will see an Orion prototype dropped from a plane at an altitude of 35,000 feet (10,700 meters) over the U.S. Army’s Yuma Proving Ground in southwestern Arizona. Engineers will simulate a series of failures and test the parachute system’s ability to adapt and land the capsule safely. Orion has three main parachutes, and the NASA team plans to simulate the failure of one of the trio to see if the landing sequence can proceed safely with only two.

Obama’s nominee to manage contracting and budget at the Energy Department had serious problems doing the same job while she was at NASA.

The merry-go-round: Obama’s nominee to manage contracting and budget at the Energy Department had serious problems doing the same job while she was at NASA.

A Washington Times review of NASA inspector general reports finds the space agency struggled to achieve austerity under Ms. Robinson’s financial leadership, as cost overruns grew sixfold from $50 million in 2009 to $315 million in 2012. … Audits conducted during Ms. Robinson’s tenure as CFO uncovered that NASA spent an average of $66 per person per day for light refreshments at conferences, shelled out $1.5 million to develop a video game to replicate astronauts’ experiences and reimbursed employees $1.4 million for tuition dating to 2006 for degrees unrelated to their NASA jobs.

But no matter. Her resume lists all these important past jobs, so she must be qualified!

The developmental engineering successes of the new commercially-built private spaceships, Dragon, CST-100, and Dream Chaser, appears to be winning over Congress.

The developmental engineering successes of the new commercially-built private spaceships, Dragon, CST-100, and Dream Chaser, appears to be winning over Congress.

The article linked above is mostly about Boeing’s effort with its CST-100 spaceship, but within it was this significant paragraph:

Last week, the House Appropriations committees approved $500 million and Senate appropriators $775 million for commercial crew development as part of NASA’s 2014 budget. The first figure is well below the Obama administration’s $821 million request, a figure NASA Administrator Charles Bolden has characterized as essential to meet the 2017 objective. Nonetheless, agency and company managers believe legislators are losing their skepticism over a program that has so far committed $1.4 billion to competing vehicle designs from SpaceX, Sierra Nevada, Boeing and others. [emphasis mine]

Congress is still insisting that NASA spend far more for the Space Launch System (SLS), but they do appear to be increasingly less interested in cutting the new commercial crew program. Eventually, a light will go off in their dim brains and they will realize how much more cost effective this program is compared to SLS. I expect this to happen sometime in the next three years, It is then that SLS will die.

Note that I don’t have any problems at all with the above cuts to the commercial program. It is far better to keep these private efforts on a short leash, thereby forcing the companies to stay lean and mean, than to give them a blank check (as has been done in the past and with SLS) and thus allow them to become fat and lazy.

NASA is trying get some spare spacesuit parts onto a Russian Progress freighter, scheduled to launch Saturday, in its effort to fix its American spacesuits on ISS.

NASA is trying get some spare spacesuit parts onto a Russian Progress freighter, scheduled to launch Saturday, in its effort to fix its American spacesuits on ISS.

It must be emphasized that NASA still doesn’t know exactly what caused the water leak into that spacesuit during a spacewalk last week.

Under pressure from her fellow legislators, a Maryland congresswoman has withdrawn her proposal to close the Marshall Space Flight Center.

Business as usual: Under pressure from her fellow legislators, a Maryland congresswoman has withdrawn her proposal to close the Marshall Space Flight Center.

As I wrote yesterday, this is government, and our legislators don’t represent us, they represent the small number of employees at these specific government facilities. Gotta protect that pork!

This also illustrates quite nicely why NASA can’t build anything cheaply, which means it can’t build anything at all. The agency is saddled with too much expensive fat which it is not allowed to trim.

Congresswoman Mary Edwards (D-Maryland) has proposed merging two NASA centers to save money.

Congresswoman Mary Edwards (D-Maryland) is proposing a merger of two NASA centers to save money.

The amendment would establish a Center Realignment and Closure Commission that would be given six months to evaluate “[c]onsolidating all rocket development and test activities of the Marshall Space Flight Center and Stennis Space Center in one location” and recommend a location promising the greatest cost savings. The commission would also be asked to look at “[r]elocating all operations of the Marshall Space Flight Center to both the Stennis Space Center and Johnson Space Center.”

Now this is interesting. The Marshall Space Flight Center has been looking for a reason to exist for decades, since the end of the Apollo program. Any smart private company would have shut it down long ago to save money.

But then, this is government. The article, hostile to the idea of eliminating any government facility, describes quite succinctly why NASA can’t build anything cheaply and why nothing in government ever shrinks. Our legislators don’t represent us, they represent the small number of employees at these specific government facilities.

NASA has revised their plans for the 2017 and 2021 flights of its Orion capsule, making both flights more ambitious.

The competition heats up? NASA has revised their plans for the 2017 and 2021 flights of its Orion capsule, making both flights more ambitious.

[M]anifests have always pointed towards the first SLS/Orion launch being an uncrewed Exploration Mission (EM-1), which was baselined a validation flight that would send Orion on a 7-10 day mission around the Moon.

SLS and Orion would then endure a four year gap – again, mainly due to the advanced 2017 debut relating to ISS crew back up – before repeating a version of EM-1, this time as a CLO (Crewed Lunar Orbit) flight, with four astronauts spending three to four days orbiting our nearest neighbor, as opposed to heading directly home after passing around the Moon – a flight known as Exploration Mission -2 (EM-2).

Much to the surprise of some people deeply involved with SLS and Orion, the order came down from NASA HQ to realign EM-2, based around a 2019 mission tasked with hunting down and capturing an asteroid that would then be placed in the vicinity of the Moon within one to two years. EM-2 is also known as the Asteroid Redirect Crewed Mission (ARCM). [emphasis mine]

It has been my understanding that the plans for the 2017 unmanned test flight have previously described it as sending the Orion capsule into a high several thousand mile orbit, not to the Moon, in order to simulate a re-entry from lunar distances. Making that unmanned mission a lunar orbital mission makes it far more challenging. Similarly, it is incredibly risky to turn the next flight, the first manned flight for Orion, into a duplicate of this mission, or a flight to an asteroid. This will be the first time humans will have ever flown on Orion, and only the second time the capsule has been used. To then send those humans to the Moon or an asteroid seems downright foolish. Even the 1960s NASA, which was quite willing to run risks, would not have attempted such a plan.

It is my guess that the White House has recognized that SLS can’t survive politically with a launch rate once every four years and planned test flights that aren’t very exciting. They are therefore pushing NASA to accelerate the second mission (and first manned flight) from 2021 to 2019, while also making both flights more ambitious and therefore more salable to the public.

Whether this is possible, given NASA’s bloated bureaucracy, is the main question. Moreover, even at this accelerated pace SLS will be competing directly against the private sector, which I expect will continue to do things far faster and, more importantly, far cheaper. Against that competition SLS will be hard put to survive.

NASA’s Space Launch System, costing billions per year, will only make its second manned flight in 2025.

The competition cools off! NASA’s Space Launch System, costing billions per year, will only make its second manned flight in 2025.

SLS is to make its maiden flight in 2017, when it will carry an empty Orion crew capsule to near-Moon space and back. Another flight would follow in 2021 and, depending on factors both technical and political, could see a crew of astronauts travel to a captured asteroid NASA wants to redirect to a high lunar orbit using a yet-to-be-built robotic spacecraft.

Notionally, SLS would next fly in 2025, giving the rocket a launch rate of once every four years. NASA has been spending about $1.8 billion a year on SLS development, including construction of a rocket test stand in Mississippi, and associated launch infrastructure at the Kennedy Space Center in Florida. Add in the cost of the rocket’s companion crew capsule, the Lockheed Martin-built Orion, and the tab rises to nearly $3 billion a year. [emphasis mine]

At that launch rate, the NASA’s space effort is slower than China’s, which has a pace that I consider extremely tortoise-like.

But don’t worry, buckos! NASA will be keeping the seats warm in its thousands of government facilities, employing thousands of government workers doing little or nothing.

After ten years of operation, NASA has turned off its Galaxy Evolution Explorer (GALEX) space telescope.

After ten years of operation, NASA has turned off its Galaxy Evolution Explorer (GALEX) space telescope.

In a first-of-a-kind move for NASA, the agency in May 2012 loaned GALEX to the California Institute of Technology in Pasadena, which used private funds to continue operating the satellite while NASA retained ownership. Since then, investigators from around the world have used GALEX to study everything from stars in our own Milky Way galaxy to hundreds of thousands of galaxies 5 billion light-years away.

It appears this loan arrangement has now ended because of a lack of funds. Either way, it always baffles me when NASA shuts down a working science telescope merely because it has been operating for a long time. Eventually the space agency will call for a replacement, the building of which will be far more expensive than it would have been to keep the original in operation.

A NASA ion engine has successfully completed more than five and a half years of continuous operation.

A NASA ion engine has successfully completed more than five and a half years of continuous operation.

During the endurance test performed in a high vacuum test chamber at Glenn, the engine consumed about 1,918 pounds (870 kilograms) of xenon propellant, providing an amount of total impulse that would take more than 22,000 (10,000 kilograms) of conventional rocket propellant for comparable applications.

So, now what? Will this engineering achievement be filed away, like so many other past NASA engineering projects, or will it be used for something?

NASA picks 8 new public relations figureheads, calls them astronauts.

NASA picks 8 new public relations figureheads, calls them astronauts.

To put it bluntly, NASA presently can’t put any astronauts into orbit, and might not be able to do ever again. Any astronauts on NASA’s payroll will thus likely have to beg a seat on a spacecraft built by others. Eventually, that begging won’t get them anywhere, which means that the work these new astronauts will mostly do will be to sell NASA to the public.

In the past, the PR work of astronauts only consumed a significant part of their time. For the present and probably in the future, it will be the only work they do.

Which makes me question the need to hire these astronauts in the first place. If I had my druthers and ran NASA, I’d rather wait until I actually need some astronauts and then hire the pilots who are flying SpaceShipTwo.

NASA has decided that the best use for two space mirrors donated to the space agency by the National Reconnaissance Office (NRO) would be to study either dark energy and extrasolar planets.

NASA has decided that the best use for two space mirrors donated to the space agency by the National Reconnaissance Office (NRO) would be to study either dark energy and extrasolar planets.

There is no funding as yet for either mission, so for the moment the mirrors will remain on the ground, in storage.

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