Tag: SpaceX

Falcon 9 explodes two minutes into launch

9:43 am

Today’s Falcon 9 rocket launch of a Dragon freighter to ISS ended in failure slightly past 2 minutes after lift-off when the upper stage exploded.

My first thought about this failure is the supply problems it causes at ISS. The Progress failure in April strained the supply lines, making this Dragon flight somewhat critical.

In a presentation to a committee of the NASA Advisory Council here April 9, NASA officials said that food supplies on the ISS would reach a threshold called “reserve level” on July 24, and go to zero by Sept. 5. That assumed that the station received no more supplies beyond a SpaceX Dragon cargo mission launched to the station in April.

The other major limiting consumable is a solid waste container known by the Russian acronym KTO. Without additional cargo missions beyond the Dragon flight, KTO supplies would reach the reserve level July 20 and be exhausted on Sept. 2. Other consumables, including water, would not reach reserve levels until later in the year or early 2016.

In other words, some of the station’s toilets are going to begin to overflow without more supplies. It is possible however that this problem will be alleviated by the planned July 3 launch of the next Progress, especially since NASA officials claimed just prior to the launch failure today that ISS had enough supplies to last through October.

As for the launch failure, I expect that SpaceX will quickly pinpoint the problem and schedule another launch. I have embedded video of the launch below the fold. Prior to the explosion of the first stage all looks completely normal. In fact, immediately before the failure the announcer notes this fact, making what happens next especially shocking.

Update: I have corrected the first paragraph, correcting it from “first stage” to “upper stage.”
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The world launch market embraces launch reusability

9:43 am

The competition heats up: After years of resistance, rocket companies the world over are now shifting to the holy grail of reusability, pressured by the effort of SpaceX to land its first stage vertically and recover it.

While the article gives a nice overview of the efforts of ULA and Airbus to recover the engines from their first stage, its summary of SpaceX’s effort is especially complete, and is excellent background for anyone interested in that company’s next recovery attempt, set for Sunday’s Dragon launch.

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Falcon 9 landing barge replaced and upgraded

9:27 am

The competition heats up: SpaceX has replaced one of its automated first stage landing barges with an upgraded version.

With dimensions virtually identical to Marmac 300, she carries some new features, including a steel blast wall erected between the rear containers and the landing deck, in addition to the steel bow wall as previously seen on Marmac 300. Ongoing work visible on deck suggests that a second blast wall may be installed at the forward end of the landing deck as well.

The article also provides us a nice contrast between the government and the private sector. While a private company is now willing to buy a flight with a recovered first stage, even before a successful landing, the government is far more cautious:

According to Mr. Musk, officials have asked for “repeated, successful” demonstrations of a first stage landing on the drone ship before a landing attempt will be allowed at the Cape.

That the company has already demonstrated twice that the first stage can return very precisely to its target should have already satisfied these officials. Moreover, the landing site would be well secured and maintained by SpaceX, and they appear quite willing to bear any repair costs should the stage crash on that landing site.

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SES wants to launch with a recovered Falcon 9 first stage

10:31 pm

The competition heats up: Commercial satellite company SES has requested SpaceX that one of its satellites be the first to be launched with a recovered Falcon 9 first stage.

SES has seven satellites under construction, five of which are contracted for SpaceX launches, starting with SES-9. SES said it has been given a guarantee by SpaceX that the launch will occur no later than September. SES has agreed to allow SES-9 to be the first launch using an upgraded Falcon 9 main-stage Merlin 1D engine, whose performance is being increased to allow SpaceX to attempt first-stage recovery even on launches to geostationary transfer orbit, the destination of most telecommunications satellites.

Just as it secured an attractive SpaceX price for the SES-8 by being one of the first established customers, SES now wants a cut-rate price on a Falcon 9 with a previously used first stage. “Our launch vehicle for SES-9 will be a recoverable vehicle,” Halliwell said. “We believe they will be able to recover it on this mission. We actually asked them: If we do recover it, can we use it again and get a good price discount? We’re still in discussions.”

In other words, if SpaceX is successful in landing the first stage after it puts SES-9 into orbit in September, they want first dibs, at a good price, of using that stage on a future SES launch.

SES’s willingness to do this changes my estimated time frame for the first successful reuse of a first stage. I had assumed that the commercial satellite companies would all be reluctant to put one of their payloads on a rocket using a recovered first stage, until they had seen at least one test flight of such a stage. SES proves this assumption wrong, to my delight.

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SpaceX – The Blue Danube

6:01 pm

An evening pause: This SpaceX video taken by a camera attached to the fairing of the Falcon 9 rocket is cool not because of the video itself. Cameras on rockets have become routine, even for NASA. What is cool is that they have unveiled it using the same Johann Strauss waltz used in the move 2001: A Space Odyssey (1968). It shows that SpaceX is aware of the cultural impact of what they do.

Hat tip Tom Wilson, Tom Biggar, and others.

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SpaceX begins planning a 4,000 satellite internet constellation

9:46 am

The competition heats up: SpaceX has filed papers with the FCC to begin testing the design and construction and launch of a constellation of 4,000 satellites for providing global internet access.

Musk’s FCC filing proposes tests starting next year. If all goes well, the service could be up and running in about five years. The satellites would be deployed from one of SpaceX’s rockets, the Falcon 9. Once in orbit, the satellites would connect to ground stations at three West Coast facilities. The purpose of the tests is to see whether the antenna technology used on the satellites will be able to deliver high-speed Internet to the ground without hiccups.

It appears to me that Musk’s constellation will be made up of cubesats, small and cheap to build, and easy to launch in large numbers as secondary payloads on every Falcon 9 launch. In other words, as long as SpaceX can get customers to pay for launches of large satellites on its Falcon 9, Musk will be able to launch and maintain his constellation of cubesats for free.

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Problems at Stratolaunch

10:29 am

In the heat of competition: Stratolaunch and Orbital ATK have quietly parted ways as problems have developed in building Stratolaunch’s giant first stage aircraft.

The company went with a radical engineering idea — using a giant airplane as their first stage — which might turn out great but could just as easily become a disaster and failure. Such ideas are by their nature filled with many unknowns.

In a sense, this story validates SpaceX’s approach to developing new space technology, which is to take known engineering and to upgrade it while refining the production methods for building it to lower costs. With this approach, you lower risks by reducing the number of unknowns you have to deal with.

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Airbus unveils its first stage re-useability concept

2:32 pm

The competition heats up: Airbus unveiled today its prototype design to recover and reuse the engines and avionics of its Ariane rockets.

Herve Gilibert, technical director for Airbus’ Space Systems division, said the Adeline propulsion unit — engine and avionics — is where lies most of the value of the first stage. The Airbus team concluded that SpaceX’s design of returning the full stage to Earth could be simplified by separating the propulsion bay from the rest of the stage, protecting the motor on reentry and, using the winglets and turbofans, return horizontally to a conventional air strip. “We are using an aerodynamic shield so that the motor is not subjected to such high stress on reentry,” Gilibert said. “We need very little fuel for the turbofans and the performance penalty we pay for the Ariane 6 launcher is far less than the 30 percent or more performance penalty that SpaceX pays for the reusable Falcon 9 first stage.

Gee, for decades Arianespace and Boeing and Lockheed Martin and everyone else in the launch industry insisted it made no economic sense to try to recover and reuse the first stage of their rockets. Then SpaceX comes along and makes an effort to do so, without as yet even coming close, and suddenly everyone agrees it is economically essential to do it as well.

Isn’t competition wonderful?

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Air Force asks private companies to develop new rocket engines

5:47 pm

The competition heats up: The Air Force has issued a request for proposals for the development of new rocket engines to replace the Russian engine used on the Atlas 5 rocket.

The press release is a little vague in that it seems to be calling for the development of this new engine, but it could also be interpreted as calling for the development of an entire rocket system. The amount of money involved is too small for this, however, so I suspect we are only talking about engine development here.

Meanwhile, they will continue to issue launch contracts to ULA and SpaceX while they wait for this new engine to be developed. Note also that this sure is a good deal for ULA, getting the Air Force to pay for upgrades to its Atlas 5 rocket.

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ESA and Airbus Safran agree on deal to build Ariane 6

4:56 pm

The competition heats up: Airbus Safran have come to an agreement with the European Space Agency on building Ariane 6, Europe’s next commercial rocket.

The key part of the deal is that ESA and Arianespace will be ceding ownership of the rocket to Airbus Safran.

The French government is likely to approve the sale of CNES’s 34-percent stake in the Evry, France-based Arianespace launch service provider to Airbus Safran Launchers at about the same time as the Ariane 6 development contract is signed.

With that sale, Airbus Safran will control Arianespace, which means they will also own the rocket they are building for Arianespace. This is fundamentally different than the situation with Ariane 5, which Airbus built for an Arianespace owned and run by the many-headed ESA. The result was a bloated government-run operation that never made a profit.

Now Airbus will own it instead. They have already indicated that they will trim the costs at Arianespace. More importantly, with ownership will come the freedom to compete effectively in the much more competitive launch market created by the arrival of SpaceX. No need to get permission from ESA to do things.

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Russian executive acknowledges SpaceX is beating them

9:03 am

The competition heats up: The chief executive of one of Russia’s largest aerospace centers admitted during a television appearance on Friday that their country is losing market share to SpaceX.

“The commercial launch market has changed over the past few years. New players have emerged, for example the American company SpaceX. Few people believed that a commercial project would be able to break into the market and create a competitive product, create a carrier [rocket] that’s competitive in terms of price and quality. But this has happened and we have to reckon with it,” he said. “It’s true that we have reduced our presence in the commercial launch market in recent years.

The irony here is that all of the decisions by Putin and the Russian government since SpaceX’s arrival — most especially the decision to consolidate the entire aerospace industry into a single corporation controlled by the government — have actually worked to limit Russia’s ability to compete.

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Arianespace admits it is in a head-to-head competition with SpaceX

9:21 am

In testimony at a hearing in the French parliament the head of Arianespace admitted that the company has been in a head-to-head competition with SpaceX for the past two years, with SpaceX grabbing half the business.

He also claimed that they think they will be able to compete with SpaceX, even if it succeeds in recovering and reusing its first stage.

Israel said Arianespace fully expects SpaceX to succeed in its attempt to recover its Falcon 9 first stage.

But that’s just the start of the challenge, he said. It remains unknown what the refurbishment costs will be compared to the cost of churning out a fresh stage from an existing production line. He said it is also unclear whether commercial fleet operators will immediately accept placing $200 million telecommunications satellites on a rocket with a refurbished stage.

Finally, he said, flying a reusable stage means sacrificing first-stage performance so that enough energy is available to power it back to its recovery point. That power is thus unavailable for the mission, which is one reason why Hawthorne, California-based SpaceX thus far has attempted to recover its stages only on low-orbit missions, not for missions to geostationary transfer orbit, where most commercial satellites operate.

All true, but if Arianespace sits on its hands because of these facts it will eventually lose. It needs to rise to the challenge that SpaceX poses, not poo-poo the challenge.

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Construction at SpaceX’s new spaceport about to begin

9:23 am

The competition heats up: SpaceX has begun prepping the construction sites at its private spaceport in Brownsville, Texas.

The county has begun work on a road to where the spaceport command center will be, and SpaceX has established its construction headquarters in a double-wide trailer there. It is expected that actual construction of the command center will begin in August, with the launchpad construction to follow.

The expected cost for building the entire spaceport: $100 million. Compare that to the billions the Russians are spending for Vostochny, or the billions that NASA spends on comparable facilities.

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Dragon launchpad abort test a success

8:27 am

The competition heats up: SpaceX’s first abort test of its Dragon capsule was completed successfully this morning.

The test not only demonstrated the capsule’s ability to escape the launchpad and land safely in the ocean nearby, it proved that its SuperDraco thrusters have the power to lift the spacecraft off the pad, which also means they have the power to lower the capsule to a soft landing on land.

Video embedded below.

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Next Falcon 9 launch set for Monday

8:56 am

The competition heats up: The next commercial Falcon 9 launch is now set for tonight, Monday, less than two weeks after the last Falcon 9 launch.

The next two weeks will be especially busy for SpaceX, as they also have scheduled the first launch abort test of Dragon on May 5. The launch will also be the fifth for Falcon 9 this year, putting it in the lead as the busiest rocket in the world for 2015, ahead of the Russian Soyuz.

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NASA ISS cargo contracts delayed

8:15 am

The competition heats up: NASA has delayed, for the second time, when it will award its next round of cargo contracts to ISS, pushing the date back from June to September.

Though agency officials said they could not reveal why they had delayed the contract awards, they did say it was to gather more information. My guess is that the agency wants to see how SpaceX’s launch abort tests turn out this year before it makes a decision. If successful, they will then have the option of dropping SpaceX’s as a cargo carrier and pick someone else, possibly Dream Chaser, to provide up and down service to ISS. That way, they would increase the number of vehicles capable of bringing people and supplies up to ISS.

Delaying the award decision until September gives them time to evaluate the abort tests results, as well as give them a cushion in case those tests get delayed somewhat.

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SpaceX is considering a ground landing for its next first stage return attempt

9:08 am

The competition heats up: After its second attempt this week to land its first stage on a barge in the Atlantic, SpaceX is now considering landing their next attempt on the ground.

This shouldn’t be a surprise. The reason they have been landing over the ocean in these initial tests was for safety. The last two landings however had demonstrated that they can reliably bring that first stage back accurately and precisely. Since they have the ability to destroy the stage should it go off course, it seems reasonable to shift to land now and simplify their challenge.

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An engineering analysis of the Falcon 9 first stage landing failure

8:44 am

Link here.

SpaceX founder and chief technology officer Elon Musk tweeted that “excess lateral velocity caused it [the booster] to tip over post landing.” In a later tweet that was subsequently withdrawn, Musk then indicated that “the issue was stiction in the biprop throttle valve, resulting in control system phase lag.” In this statement, Musk was referring to “stiction” — or static friction — in the valve controlling the throttling of the engine. The friction appears to have momentarily slowed the response of the engine, causing the control system to command more of an extreme reaction from the propulsion system than was required. As a result, the control system entered a form of hysteresis, a condition in which the control response lags behind changes in the effect causing it.

Despite the failure of the latest attempt, SpaceX will be encouraged by the landing accuracy of the Falcon 9 and the bigger-picture success of its guidance, navigation and control (GNC) system in bringing the booster back to the drone ship. The GNC also worked as designed during the prior landing attempt in January, which ended in the destruction of the vehicle following a hard touchdown on the edge of the platform.

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Why SpaceX’s first stage failure is really a magnificent success

9:48 am

Yesterday SpaceX attempted for the second time to land the first stage of its Falcon 9 rocket on an unmanned barge in the Atlantic. They failed, spectacularly.

I however consider this attempt to be a magnificent success. I also think they could fail at achieving this vertical landing for the next twenty launches and still those failures would each be a magnificent success.

Why? How can an engineering failure like this really be considered an achievement? It is very simple. Even if SpaceX continues to fail in its effort to recover its Falcon 9 first stage and reuse it, the possibility that they might succeed — demonstrated time after time by the company with each launch — has struck terror in the hearts of every other aerospace launch company. Each landing attempt shows SpaceX’s commitment to lowering launch costs while developing cutting edge engineering capabilities. Each attempt shows the world that they are the world’s leading launch company.

The result? Every other launch company in the world, both old and new, are scrambling desperately to lower their own costs as well as improve their own engineering.
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Another successful Dragon/Falcon 9 launch

1:16 pm

The competition heats up: SpaceX has successfully launched another Dragon freighter to ISS.

We await word on whether the first stage was able to successfully land vertically on a barge in the Atlantic.

Update: Musk reports that the first stage landed on the barge but “too hard for survival.” Expect some interesting video to follow. I have posted SpaceX’s video of the launch below the fold. Beginning at about 22:45, after first stage separation, you can see it maintain a vertical orientation as it begins its descent.
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