Iridium dumps Russia for SpaceX

In the heat of competition: Because of Russian red tape Iridium has switched from a Russian rocket to SpaceX’s Falcon 9 for placing its first 10 next generation communications satellites in orbit this year.

I thought the Putin government’s consolidation of its entire aerospace industry into a single corporation was going to speed things up? Not. Then again, SpaceX might not be any better, considering the problems it continues to have meeting its launch schedule.

SpaceX scrubs Falcon 9 launch again

Update: It appears that they called the launch because of winds, though it also appears that the lower oxidizer temperatures have also reduced their weather margins.

In the heat of competition: For the second day in a row SpaceX has canceled a commercial launch of its Falcon 9 rocket because they were unable to get the oxygen in its tanks as cold as required.

The denser propellant gives the rocket added thrust, contributing to what SpaceX says is a 33 percent overall increase in its performance compared to the previous version.

But during countdowns Wednesday and Thursday, SpaceX reported trouble keeping the “deeply cryogenic” propellant cold enough. Although Thursday’s launch window lasted 96 minutes, it turned out SpaceX really only had one opportunity during that window. If any problem arose, SpaceX said the liquid oxygen would have to be drained and re-loaded, a process that would take too long.

This problem is troubling, suggesting that there might be a more fundamental issue here than they are saying. First, there was the significant delay since the last launch of this upgraded fueling system in December, implying that the data from that launch required some reworking. Now, they have scrubbed two launches in a row because they couldn’t get the oxygen cold enough to properly fuel the rocket. I also wonder if they need to reach a colder temperature in order to get enough fuel loaded to get the satellite to its proper orbit.

I generally trust SpaceX’s engineers to address a problem and fix it. Right now, however, they are under the gun. They need to get this working and begin launching rockets on a more reliable schedule. They have a lot of customers waiting in line.

SpaceX launch scrubbed

SpaceX today scrubbed its Falcon 9 launch of a commercial communications satellite about a half hour before launch time.

They have not revealed why they cancelled, though they report the rocket is in good condition and have rescheduled for the same 6:46 pm (Eastern) launch tomorrow.

Update: It appears they had not gotten the rocket’s liquid oxygen as cold as they want. The colder it is, the denser it is, and the more fuel they can pack into the tank.

SpaceX loses a launch payload

In the heat of competition: Because of delays, a satellite company has shifted its launch vehicle from SpaceX’s Falcon Heavy to Arianespace’s Ariane 5

The company, ViaSat, still has a contract with SpaceX to use Falcon Heavy to launch later satellites, but they decided they could no longer wait and needed to get the satellite in orbit by 2017, something that SpaceX could no longer guarantee. They had to pay more to fly on Ariane 5, but it appears they were able to negotiate a price break with Arianespace to close the deal.

SpaceX to reduces chance of first stage recovery on SES-9 launch

In the heat of competition: Because of SpaceX’s delays in launching the SES-9 communications satellite, the company has modified the launch profile of its Falcon 9 rocket, abandoning a land vertical landing and reducing the odds for a successful barge landing, in order to get the satellite to its proper orbit sooner.

SES will thus be able to generate income from the satellite at about the same time it would have had their launch not been delayed. SpaceX meanwhile will still try to recover the first stage, but will face much more difficult odds.

One industry official familiar with the SES-9 mission said Hawthorne, California-based SpaceX has not abandoned hope of recovering the first stage after a landing on an offshore platform positioned for the mission. But the chances of success are much less given the launch trajectory agreed to with SES to reduce the time to arrival at its operating position.

Experts: NASA’s SLS Mars proposals bunk

The death of SLS begins: At House hearings this week, congressmen listened to several space experts who lambasted NASA’s asteroid and Mars mission proposals.

Paul Spudis of the Lunar and Planetary Institute and an expert on lunar science, was especially harsh.

“America’s civil space program is in disarray, with many aspirations and hopes but few concrete, realizable plans for future missions or strategic direction,” he said, adding that NASA lacks what it needs to pull off the mission (and throwing some shade at the agency’s strong Twitter game). “We pretend that we are on a ‘#JourneytoMars’ but in fact, possess neither the technology nor the economic resources necessary to undertake a human Mars mission now or within the foreseeable future. What is needed is a logically arranged set of short-term, realizable space goals–a series of objectives and destinations that are not only interesting in and of themselves, but whose attainment build space faring capability in the long term.”

The testimony claimed that it could cost anywhere from $500 billion to $1 trillion for NASA to get humans to Mars, numbers that are reasonable based on using NASA’s very costly and overpriced SLS/Orion rocket and capsule. The congressmen were of course interested in this, not because they want to get to Mars, but because they see gobs of pork for their districts in these numbers.

However, I expect that when SpaceX begins successfully launching its Falcon Heavy rocket in the next two years while simultaneously putting humans in space with its Dragon capsule, and does both for a tenth the cost of SLS/Orion, those same congressmen will dump SLS/Orion very quickly. Though they want the pork, they also know they don’t have $500 billion to $1 trillion to spend on space. The private sector gives them an option that is both affordable and of strong self-interest. The more realistically priced and designed hardware of private companies will give them a more credible opportunity to fund pork in their districts.

SpaceX promises increase in Falcon 9 launch rate

The competition heats up: Even as SpaceX upgrades its Falcon 9 rocket as a result of tests of the returned first stage, the company said this week that it plans to increase its production and launch rate significantly in 2016.

“We’ve had the luxury in years past of having to build only a few rockets a year,” [Company official Gwynne Shotwell] said, “so we really weren’t in a production mode.” Last year would have been the first to require a high production rate of the rocket, she said, had it not been for the June launch failure that halted flights for nearly six months. “Now we’re in this factory transformation to go from building six or eight a year to about 18 cores a year. By the end of this year we should be at over 30 cores per year,” she said. “So you see the factory start to morph.”

Those changes, she said, include doubling the number of first stages that can be assembled at one time from three to six. The company is also working to accelerate production of the Merlin engines that power the Falcon 9 since, at the higher production rates planned for this year, the company will need to build hundreds of engines a year.

She also said that they hope to reach a cadence of a launch every two to three weeks.

We shall see. While I have confidence in SpaceX’s ultimate ability to achieve these promises, much can change as they ramp up their effort. For example, Shotwell noted that they had hoped to achieve this launch rate in 2015, but were stopped after the June launch failure.

Falcon 9 to be modified

The competition heats up: SpaceX is modifying its Falcon 9 rocket based on engine tests it performed on the December 22 returned first stage.

SpaceX will be making modifications to its Falcon 9 rocket based on what the company learned from re-igniting the engines on the vehicle it landed. That’s according to SpaceX president Gwynne Shotwell, who spoke about the state of the company today at the Commercial Space Transportation Conference in Wasington, DC. Shotwell didn’t specify what those modifications will be, but said the changes will make the vehicle “even more robust” for its ascent into space.

This report helps explain why SpaceX has pushed back all planned launches of the upgraded Falcon 9 rocket. Their tests of the returned first stage revealed issues that they think are important enough to be addressed before another rocket is launched, and they are proceeding to deal with those issues.

It also illustrates an enormous advantage they have over every other rocket company that has ever existed in the past. They, unlike all past rocket companies, actually have a used first stage that they can study to see the real consequences of launch and landing. All previous estimates of those consequences were only based on computer models and speculation.

Another 5 month slip of first Falcon Heavy launch

In the heat of competition: Amid a slew of SpaceX launch delays in the past month due to the introduction of an upgraded Falcon 9, Elon Musk noted at a student event in Texas on Sunday that the first demo launch of the Falcon Heavy is likely to happen in September, not April as previously announced.

The article is mostly focused on the launch delays of the Falcon 9, which for some of SpaceX’s customers are becoming a financial problem. The company is obviously trying to make sure that further Falcon 9 launches are a success, but the unreliability of its schedule is clearly a reason satellite companies like Eutelsat have signed new contracts with Russia’s ILS or Arianespace. Even with the problems Russia has had with its Proton they have managed a more reliable launch schedule.

Then again, the Proton and Ariane 5 have been around for decades. Their companies aren’t trying to improve them in any way. The delays in SpaceX’s schedule are somewhat understandable in this context. Better to launch slowly with new designs then to have a failure that entirely stops things for months.

Nonetheless, it might be wise for SpaceX to settle on the present Falcon 9 design for awhile, so that they can catch up and make their customers happy. Moreover, the further delay of the Falcon Heavy launch is definitely disappointing.

Air Force certifies Falcon 9 upgrade for military launches

The competition heats up: The Air Force has approved use of SpaceX’s upgraded Falcon 9 rocket for use in military launches.

What this means is that SpaceX is increasingly considered an acceptable bidder for future military launch contracts. Moreover, it means that SpaceX will be able to use the Falcon 9 first stage that they are landing vertically, giving them more recoverable first stages for future flights.

Blue Origin to increase New Shepard launch rate

The competition heats up: Blue Origin expects to increase the rate of test flights for its New Shepard reusable rocket in 2016.

“We expect to shorten that turnaround time over time this year, and fly this vehicle again and again,” [Blue Origin President Rob Meyerson] said. Those upcoming tests will use the same New Shepard vehicle that flew the previous two flights, with hardware and software modifications as needed between flights. Meyerson said the company still plans to perform “dozens” of test flights of New Shepard over the next couple of years before the company is ready to carry people on the vehicle. “It really depends on how the flight test program goes,” he said. “It could be a little faster than that, or it could be a little longer than that, depending on what we learn.”

I expect that by the end of 2016, the U.S. will have two proven reusable first stage rockets and two operational orbital cargo spacecraft. And that doesn’t count the likely first demo flight of Falcon Heavy.

Video of Dragon/SuperDraco engine test

The competition heats up: SpaceX today released a video of a five second test they did in November of the SuperDraco thrusters attached to their Dragon capsule.

I have embedded the video below the fold. This test, which took place on a test stand with the capsule hanging from a crane cable, was part of their work to develop a launch abort capability for the manned version of Dragon. The thrusters will also be used eventually to make possible vertical land landings of the capsule.
» Read more

The Falcon 9 first stage almost landing

I can’t resist. I have to post that video here of the Falcon 9 first stage landing and then falling over from Sunday. You can see it below the fold. It is incredibly impressive, because it shows that the stage actually did succeed in landing, though a failure of some kind afterward caused it to tip over. The company says it was the failure of one landing leg, but if you watch the video you can see that the angle of fall is between two legs, which suggests that the cause was more complicated.

Nonetheless, don’t be surprised if by the end of 2016 SpaceX is successfully landing its first stages on every launch.
» Read more

Falcon 9 launches NASA satellite, first stage landing fails

The competition heats up: SpaceX successfully put its first NASA/NOAA science satellite in orbit today, though its attempt to land the Falcon 9 first stage on a barge failed when one landing leg broke and the stage tipped over.

The first stage however was still recovered as it fell sideways on the barge. The link above includes a picture, which shows that stage lying on its side. The engines might be recoverable, but certainly they have enough material from the stage to do tests and learn a great deal more about how it tolerates the stresses of launch. Commenter Frank provides a link to a video that shows the stage falling over and exploding, something the images I had seen previously had not shown. They might have more material to test, but hardly as intact as I had first thought.

Nonetheless, they have now successfully test fired the engines from last month’s recovered first stage.

The 156-foot first stage booster that carried out that successful landing was taken to the company’s hangar at Launch Complex 39A at NASA’s Kennedy Space Center in Florida and partially inspected. It was later taken back to Launch Complex 40 and hoisted upright via a crane. On Jan. 15, a static fire was conducted. “Data looks good overall,” Musk said in a tweet, but noted Engine No. 9—one of the outer engines—showed thrust fluctuations. He said that there may have been some debris ingestion, but the engine data looks OK and that they would borescope later that night. There has been no word on how that inspection went.

That all nine engines functioned is a very good sign, even if one had issues.

Orbital ATK and SpaceX win Air Force contracts

The competition heats up: The Air Force has awarded Orbital ATK and SpaceX contracts to develop new rocket engines to help end the U.S.’s reliance on Russian rocket engines.

The Orbital contract is initially worth $47 million, with the company committed to spend $31 million of its own money., according to the Defense Department’s daily digest of major contract awards. Eventually the government could pay the company $180 million. SpaceX’s contract meanwhile was for $33.6 million initially for the development of its new Raptor upper stage engine, with a total government payment to be $61 million.

And that’s not all. Later today NASA will announce the winners in its second ISS cargo contract. The competitors are SpaceX, Orbital ATK, and Sierra Nevada. I am hoping the latter two win, since that would allow the construction of a fourth American spacecraft, Sierra Nevada’s Dream Chaser, capable of lifting cargo and crew into space.

The Falcon has landed

SpaceX has produced a short video that recaps its last launch and the successful landing of its first stage. I have embedded it below, because it is worth seeing again as the company is preparing to do it again this weekend. It is also worth watching again to see the joyous celebration of everyone watching at the moment, all of whom know deep down that they have just witnessed a significant event in the history of the human race.

Russians to develop Falcon 9-like rocket

The competition heats up: The Russian government has apparently given the go-ahead to the development of a Falcon 9-like modular rocket, original dubbed Soyuz 5 but now called Fenix (Phoenix).

The images at the link show it to be similar in concept to Falcon 9, with its first stage used as a component to produce multiple configurations. With one first stage it would resemble Falcon 9. In its Falcon Heavy configuration it would use three first stages strapped together. Moreover, the article notes that development would begin as expendable, but shift towards re-usability during operation, like Falcon 9. And it does appear that reducing cost is its main driver, since it will involve the development of only one engine and the reuse of it in every stage, like Falcon 9,

If all goes as outlined in the plan (don’t bet on it), the rocket would be operational by 2025, which is the one difference with Falcon 9. SpaceX got its rocket designed and launched in about five years. The Russian governmental system is going to take ten years to do the same..

The article is a detailed explanation of the rocket mentioned by Deputy Prime Minister Dmitri Rogozin during his confusing television briefing on December 30. The irony here is that, while this rocket might be able to compete with the Falcon 9 of 2016, when it becomes operational in 2025 who knows what will be considered competitive.

Next Falcon 9 first stage will try to land on barge

The competition heats up: With its January 17 launch from Vandenberg, SpaceX will attempt to land the first stage on a barge in the Pacific.

This will also be the first attempt from the California launch site. If successful, it will give SpaceX greater flexibility on future first stage recoveries, as some launches won’t have the fuel to get the stage back to land but could bring it down on a barge at sea.

2015 the busiest launch year for Florida since 2003

The competition heats up: With 17, Florida had more rocket launches in 2015 than it has had in more than a dozen years.

Russia once again had the most launches in the year, with 29 (including 3 failures). Overall, launches worldwide were down, from 92 in 2014 to 87 in 2015. However, the uptick in the U.S., spurred I think by SpaceX, suggests that the U.S. numbers will continue to rise, and in in a few years the U.S.will take the lead.

Note also that when the shuttle was retired many thought that — with the loss of that government operation — it would be the end of the Florida launch business. Competition and private enterprise have instead shown that a dependence on government is not the only way to do things, and is in fact not the best way to do things.

Recovered Falcon 9 first stage undamaged

Recovered Falcon 9 first stage

The competition heats up: In an Instagram post, Elon Musk has revealed that the Falcon 9 first stage that successfully landed vertically after launch is in its hanger and is essentially undamaged.

Elon Musk: “Falcon 9 back in the hangar at Cape Canaveral. No damage found, ready to fire again.”

Musk’s post included a higher resolution version of the picture on the right, showing a close-up of the stage near its top. This image reveals that, despite some minor paint damage and dirt, this section of the stage does appear whole and ready to go. Even the landing fins are folded and appear undamaged.

Musk’s post also suggests that the stage is ready for its first post-launch test firing, which underlines how unique this opportunity is. No one has ever had a functioning first stage available for testing after it had been launched and returned to Earth. Past assumptions (an important word) have always said that the stress of launch would damage it enough that it wouldn’t be cost effect to reuse it. SpaceX’s engineers now will have an opportunity to find out if that assumption was true or false. I strongly suspect they will find that this assumption was false, that it was used as a bugaboo by the small-minded to discourage just this kind of effort by SpaceX.

This article notes that Musk has previously said it costs $60 million to build the first stage, but only $200K to refuel it. Since SpaceX says it charges about $70 million per launch, that first stage is most of SpaceX’s cost for each launch. If the stage can reused later, the cost of later launches will thus plummet incredibly. Assume they can only reuse the stage once. Amortized over only two launches the cost is still cut by almost half. More importantly, the ability to reuse will be an incentive for them to build the stage right the first time, so that it can be reused multiple times.

I repeat: The importance of this breakthrough has not yet sunk in. It is going to change the entire aerospace industry and everything we do in space.

Update: I have corrected the post above, which originally incorrectly stated that the picture showed the stage near its base.

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