A fundamental design failure appears to be the cause of the fuel leak that caused the launch postponement of India’s first home-made geosynchronous powered rocket in August.The complete failure of the fuel tank appears to be the cause of the massive leak that caused the launch postponement of India’s first home-made geosynchronous powered rocket in August.
Mr. Radhakrishnan [head of India’s space agency] said while the expert committee had attributed the fuel leak to stress corrosion cracking of the tank filled with propellants, exactly why this happened was “a research problem” that remains to be investigated. The next GSLV mission will switch to a better aluminium alloy material for its propellant tanks.
Up to now the reports have been somewhat vague about the cause of what was clearly an extensive leak. This story tells us that the tank essentially failed. As they filled it with propellants, cracks apparently showed up everywhere, with fuel spewing out in all directions. As far as I can remember, I don’t think there has ever been a rocket tank failure quite this spectacular.
This suggests there were fundamental design flaws in the tank or very serious quality control problems in its manufacture. With the next launch attempt scheduled for December 15, I hope India has identified the source of this incredibly basic problem and taken action to prevent it from happening again.
Update: Reader Patrick Ritchie found this older article which suggests the failed tank was an old tank of a design that was “prone for delayed cracks”. The error here then was in using this substandard old equipment rather than a newer tank.
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The ebook is available everywhere for $5.99 (before discount) at amazon, or direct from my ebook publisher, ebookit. If you buy it from ebookit you don't support the big tech companies and the author gets a bigger cut much sooner.
The audiobook is also available at all these vendors, and is also free with a 30-day trial membership to Audible.
"Not simply about one mission, [Genesis] is also the history of America's quest for the moon... Zimmerman has done a masterful job of tying disparate events together into a solid account of one of America's greatest human triumphs."--San Antonio Express-News
The complete failure of the fuel tank appears to be the cause of the massive leak that caused the launch postponement of India’s first home-made geosynchronous powered rocket in August.
Mr. Radhakrishnan [head of India’s space agency] said while the expert committee had attributed the fuel leak to stress corrosion cracking of the tank filled with propellants, exactly why this happened was “a research problem” that remains to be investigated. The next GSLV mission will switch to a better aluminium alloy material for its propellant tanks.
Up to now the reports have been somewhat vague about the cause of what was clearly an extensive leak. This story tells us that the tank essentially failed. As they filled it with propellants, cracks apparently showed up everywhere, with fuel spewing out in all directions. As far as I can remember, I don’t think there has ever been a rocket tank failure quite this spectacular.
This suggests there were fundamental design flaws in the tank or very serious quality control problems in its manufacture. With the next launch attempt scheduled for December 15, I hope India has identified the source of this incredibly basic problem and taken action to prevent it from happening again.
Update: Reader Patrick Ritchie found this older article which suggests the failed tank was an old tank of a design that was “prone for delayed cracks”. The error here then was in using this substandard old equipment rather than a newer tank.
On Christmas Eve 1968 three Americans became the first humans to visit another world. What they did to celebrate was unexpected and profound, and will be remembered throughout all human history. Genesis: the Story of Apollo 8, Robert Zimmerman's classic history of humanity's first journey to another world, tells that story, and it is now available as both an ebook and an audiobook, both with a foreword by Valerie Anders and a new introduction by Robert Zimmerman.
The print edition can be purchased at Amazon. from any other book seller, or direct from my ebook publisher, ebookit. The ebook is available everywhere for $5.99 (before discount) at amazon, or direct from my ebook publisher, ebookit. If you buy it from ebookit you don't support the big tech companies and the author gets a bigger cut much sooner.
The audiobook is also available at all these vendors, and is also free with a 30-day trial membership to Audible.
"Not simply about one mission, [Genesis] is also the history of America's quest for the moon... Zimmerman has done a masterful job of tying disparate events together into a solid account of one of America's greatest human triumphs."--San Antonio Express-News
Took me awhile to find the data, but the leak seems to have come from the 2nd stage which uses UDMH and N204 which India has flown lots of before on the PSLV so I doubt it’s a systemic problem with knowing how to build a tank but rather a testing problem.
There is speculation in this article that the ISRO used an old tank:
http://www.thehindu.com/sci-tech/science/gslv-flight-with-indigenous-cryogenic-engine-only-in-dec-isro/article5068115.ece
Interesting. Thank you. This still points to a quality control problem, though not as serious as I first thought.