More quality control problems in Russia
The investigation into the failure of a Russian Soyuz rocket to place two European Galileo GPS satellites into the correct orbit has found that it was caused by the faulty installation of fuel lines on the Fregat upper stage.
The failure was as simple as clamping together a cold helium line with the hydrazine fuel line, causing the hydrazine to freeze long enough to upset the Fregat stage’s orientation and cause the two satellites’ release into an orbit that is both too low and in the wrong inclination, officials said. One official said the Euro-Russian board of inquiry into the failure discovered that one in four Fregat upper stages at prime contractor Moscow-based NPO Lavochkin had the same faulty installation. ,,,,
Government and officials said the commission is debating how to proceed now that it knows that, as expected, the Fregat failure was not one of design, but of assembly and quality control. [emphasis mine]
In other words, 1 in 4 Fregat upper stations were routinely assembled improperly and no one noticed. The investigation also found that this assembly problem had existed on several past launches but because of the orbital requirements it had fortunately not caused any problems.
I want to emphasize that these kind of sloppy assembly issues have been occurring at a number of different Russian factories and different Russian companies. It seems to be systemic to the entire Russian aerospace industry, and it also appears to be getting worse.
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The investigation into the failure of a Russian Soyuz rocket to place two European Galileo GPS satellites into the correct orbit has found that it was caused by the faulty installation of fuel lines on the Fregat upper stage.
The failure was as simple as clamping together a cold helium line with the hydrazine fuel line, causing the hydrazine to freeze long enough to upset the Fregat stage’s orientation and cause the two satellites’ release into an orbit that is both too low and in the wrong inclination, officials said. One official said the Euro-Russian board of inquiry into the failure discovered that one in four Fregat upper stages at prime contractor Moscow-based NPO Lavochkin had the same faulty installation. ,,,,
Government and officials said the commission is debating how to proceed now that it knows that, as expected, the Fregat failure was not one of design, but of assembly and quality control. [emphasis mine]
In other words, 1 in 4 Fregat upper stations were routinely assembled improperly and no one noticed. The investigation also found that this assembly problem had existed on several past launches but because of the orbital requirements it had fortunately not caused any problems.
I want to emphasize that these kind of sloppy assembly issues have been occurring at a number of different Russian factories and different Russian companies. It seems to be systemic to the entire Russian aerospace industry, and it also appears to be getting worse.
The support of my readers through the years has given me the freedom and ability to analyze objectively the ongoing renaissance in space, as well as the cultural changes -- for good or ill -- that are happening across America. Four years ago, just before the 2020 election I wrote that Joe Biden's mental health was suspect. Only in this year has the propaganda mainstream media decided to recognize that basic fact.
Fourteen years ago I wrote that SLS and Orion were a bad ideas, a waste of money, would be years behind schedule, and better replaced by commercial private enterprise. Even today NASA and Congress refuse to recognize this reality.
In 2020 when the world panicked over COVID I wrote that the panic was unnecessary, that the virus was apparently simply a variation of the flu, that masks were not simply pointless but if worn incorrectly were a health threat, that the lockdowns were a disaster and did nothing to stop the spread of COVID. Only in the past year have some of our so-called experts in the health field have begun to recognize these facts.
Your help allows me to do this kind of intelligent analysis. I take no advertising or sponsors, so my reporting isn't influenced by donations by established space or drug companies. Instead, I rely entirely on donations and subscriptions from my readers, which gives me the freedom to write what I think, unencumbered by outside influences.
Please consider supporting my work here at Behind the Black.
You can support me either by giving a one-time contribution or a regular subscription. There are five ways of doing so:
1. Zelle: This is the only internet method that charges no fees. All you have to do is use the Zelle link at your internet bank and give my name and email address (zimmerman at nasw dot org). What you donate is what I get.
2. Patreon: Go to my website there and pick one of five monthly subscription amounts, or by making a one-time donation.
3. A Paypal Donation:
5. Donate by check, payable to Robert Zimmerman and mailed to
Behind The Black
c/o Robert Zimmerman
P.O.Box 1262
Cortaro, AZ 85652
You can also support me by buying one of my books, as noted in the boxes interspersed throughout the webpage or shown in the menu above. And if you buy the books through the ebookit links, I get a larger cut and I get it sooner.
The Russians apparently do not have any problem producing and deploying nukes:
http://www.washingtontimes.com/news/2014/oct/1/inside-the-ring-compromise-of-classified-documents/
I still say that it remains in question whether Obama would actually authorize a retaliatory strike if need be. He brings plausible incompetence and doubt related to the minds of his adversaries and that IMO fact leaves the United States in a strategic loss position and encourages opponents to continue their acquisition of power and real estate. A product of the ” Leading from behind” model of world engagement, which is a synonym for assinine.
There is nothing more dangerous than a weak man making believe that he is strong.
If the construction of the rockets change from one way to another then something is very wrong.
It seems that they have no written instructions or blueprints to follow. Or at least no one is following them.
How could one in 4 fuel lines be assembles in the totally wrong place and in the wrong way?
Poor employee training and or workers who care so little that they don’t even bother to read the manual.
If one department does this I can pretty much guarantee that all the other departments do the same thing.
I was under the impression that they had hired an American to oversee quality control. To adopt American industrial standards and pass them onto the employees.
Nothing is saying those Nukes are any better built than their other rockets.
In fact during the first Gulf War a LOT of the Scud missiles fell apart in flight and never reached their rang or target.
That is one of the reasons we used so many Pac One Patriot missiles to take them down. We had one target splitting into two or even more in flight and the computers didn’t know junk from some new tactic so they fired a second and third missile at the falling junk.
And the same thing supposedly happened when the Russians tested their Scuds also. To correct for this problem they just built more in the hope of getting a few to target.
Communism works. Like the US unions, it works to keep people employed no matter how bad they are at the job.