Tag: Boeing

NASA to decide on 2nd cargo contracts Nov 5

9:40 am

The competition heats up: NASA will announce the two contract winners for its second round of ISS cargo contracts on November 5.

If it was up to me to pick the two winners from the four companies bidding, SpaceX, Boeing, Orbital ATK, and Sierra Nevada, I would go with Orbital ATK and Sierra Nevada. SpaceX and Boeing already have contracts to ferry crews to ISS with their Dragon and Starliner capsules. By picking Orbital ATK’s Cygnus capsule and Sierra Nevada’s Dream Chaser reusable mini-shuttle, NASA would then have four different ways to get payloads to ISS.

Sadly, the decision is not up to me. It is more likely NASA will pick SpaceX and Boeing. Boeing especially is likely to get picked because they are an established big player with lots of capital and influence.

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Boeing’s first stealth plane concept

10:57 am

Boeing has just released the few remaining photos and documents relating to a 1960s stealth plane concept, including pictures of a half-scale prototype.

The concept dates back to the early 1960s, with a one-half scale model of the aircraft being built sometime between 1962 and 1963. The aircraft was an exercise in utilizing specific materials and shapes to drastically reduce the radar cross-section of a tactical aircraft. From this pioneering design, five Boeing “stealth” patents were awarded, and they only appear to have shown up in public records in the early 1990s, decades after they were officially filed. 

The model of Quiet Bird was said to have been tested at Boeing’s Wichita facility in 1962-1963, all of which occurred on a radar range. No actual flight testing of Quiet Bird itself was said to have happened, though. But the tests were highly successful: they proved that it was possible to drastically decrease the radar signature of a tactical aircraft.

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Boeing reveals landing sites for Starliner

11:33 pm

The competition heats up: Boeing has revealed the prime landing sites for its manned Starliner capsule.

Boeing is still finalizing a list of five candidate landing sites in the Western United States, but the U.S. Army’s White Sands Missile Range in New Mexico and the Army’s Dugway Proving Ground in Utah will initially be the prime return locations, said Chris Ferguson, deputy manager of the CST-100 Starliner program. The capsules will parachute to airbag-cushioned landings after each mission, beginning with the CST-100’s first test flights in 2017.

The article also outlines the overall status of Starliner, including what sounds to me like some scheduling and design concerns:

Boeing is taking a different approach to development of its human-rated spacecraft than SpaceX, which has already completed a pad abort test and plans an in-flight abort demo in late 2016. SpaceX is testing as it goes, while Boeing is doing more design work up front. “A lot of focus is on ensuring, at this phase, that we’ve got full rigor in all our processes and all of our designs, really trying to buy down the risk that something could come up downstream to perturbate either our design or our schedule,” Mulholland said.

Boeing plans no such in-flight escape test, and Mulholland said it can prove out the CST-100 abort system through wind tunnel analyses. “That’s our philosophy — to make sure we don’t run a test just to go run a test,” Mulholland said. “We make sure we fully understand all the requirements that we need to certify to, and we pick the best approach.”

Mulholland said the sequence of test flights in 2017 is tight, but Boeing’s schedule has margin to achieve the start of operational missions by the end of that year. Managers decided to move the pad abort test from early 2017 to August, a change that Mulholland said created more margin in the schedule leading to the first crew flight. [emphasis mine]

The lack of an in-flight test of the abort system is worrisome. This sounds just like NASA and Boeing in the shuttle era when they repeatedly made overconfident claims about the shuttle’s reliability and safety that were completely unrealistic, based not on tests but on computer simulations. The tight schedule also is a concern, especially because of the corporate culture of Boeing, which has a history of using these contracts to squeeze money from the government while putting a low priority on actually building anything.

I fear that might be what is happening here, especially since Boeing, unlike SpaceX, refused to build much of anything prior to the announcement of its Starliner contract. The company does not like to take any risks at all.

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ULA rejects Aerojet Rocketdyne $2 billion bid to buy company

4:41 pm

The competition heats up: Boeing today said that it has rejected Aerojet Rocketdyne’s $2 billion bid to buy ULA, the Boeing/Lockheed launch partnership.

“The unsolicited proposal for ULA is not something we seriously entertained,” Boeing spokesman Todd Blecher said. Boeing said it remained committed “to ULA and its business, and to continued leadership in all aspects of space, as evidenced by the agreement announced last week with Blue Origin,” a company owned by Amazon.com founder Jeff Bezos that is designing the engine for a new rocket being designed by ULA.

Lockheed declined comment, saying it did not discuss transactions with other companies. A source familiar with the matter said Lockheed’s refusal to comment did not reveal any disagreement between Lockheed and Boeing, and both companies agreed to reject the bid.

This might not end the issue, as Aerojet Rocketdyne officials might still follow up with a more formal proposal.

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Boeing names its CST-100 manned capsule Starliner

2:05 pm

The competition heats up: Boeing today unveiled “Starliner” as the new name for its CST-100 manned capsule.

This intensifies the competition because the new name is something the public can grab and identify. As long as Boeing was using the boring acronym they were holding back to stay in the boring do-nothing pork-laden government-funded NASA environment. Grabbing the public means they want the public to buy this product.

Posted from Spokane, Washington.

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Boeing lobbies for renewal of the Export-Import Bank

9:37 am

Boeing on Monday told its satellite workers that it will eventually lay off hundreds because of lost contracts due to the failure of Congress to renew the Export-Import Bank.

Boeing Co (BA.N) on Monday told its workers that it expected to cut as many as “several hundred” jobs in its satellite business through the end of 2015 due to a downturn in U.S. military spending and delays in commercial satellite orders. Multiple commercial orders were being delayed by recent failures of launch vehicles and uncertainties about the future availability of financing from the U.S. Export-Import Bank, whose government charter lapsed on June 30, the company told key managers in an internal communication.

Boeing spokesman Tim Neale confirmed the reductions and said the total number of people affected would be finalized in coming months. Some could find work in other parts of Boeing, he said. [emphasis mine]

This announcement is pure lobbying, no more. They might have to lay off workers, but they haven’t done it yet, and when they do the numbers are likely to be far less than they are implying. And even so, the layoffs will probably be good for the company, making it more lean and efficient.

The reason they have made this public now is to generate support for a renewal of the Export-Import Bank, which Congress allowed to expire last month. Boeing wants it back, because the company uses the low interest loans it provides (using government money) to get contracts abroad. However, they really don’t need it to do that. They could trim costs, work more efficiently, and get loans in the private sector, as every other private company is expected to do.

This announcement is really no different than the doom that was predicted prior to the arrival of sequestration. Those budget cuts were going to cause the destruction of the defense industry and the American military, while causing the airline industry to collapse because the TSA and the FAA wouldn’t have the staff to keep the planes in the air. Twas all a lie. Nothing happened, and by some miracle the government still had plenty of cash to keep things running smoothly. Similarly, Boeing can compete without the help of the government. They just have to stop whining and do it.

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Boeing’s 747 is finally heading for retirement

10:19 pm

After 45 years of service, Boeing’s 747, the world’s first jumbo jet, is finally facing retirement as airlines consider more modern planes for their fleets.

The plane that so audaciously changed the shape of the world is now on the wrong side of history. Airlines are retiring older 747s – JAL no longer flies them – and Boeing’s attempt at catch-up, the latest 747-8 model, has had technical problems and is selling only very slowly. The air above my garden will not be troubled by 747s for very much longer.

The article gives brief but detailed outline of the 747’s history, and why passengers and pilots still love it. I love it because of this:

The 747 was America at its proud and uncontaminated best. ‘There’s no substitute for cubic inches,’ American race drivers used to say and the 747 expresses that truth in the air. There is still residual rivalry with the upstart European Airbus. Some Americans, referring to untested new technologies, call it Scarebus. There’s an old saying: ‘If it ain’t Boeing, I ain’t going.’

A comparison to the European Concorde is illuminating. The supersonic Anglo-French plane was an elite project created for elite passengers to travel in near space with the curvature of the Earth on one hand and a glass of first growth claret on the other. The 747 was mass-market, proletarianising the jet set. It was Coke, not grand cru and it was designed by a man named Joe. Thus, the 747’s active life was about twice that of Concorde.

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Update on Boeing’s CST-100

8:55 am

This article provides an update on the status of the construction of Boeing’s CST-100 manned capsule.

It also describes NASA’s lobbying effort with Congress to get the full budget it had proposed for the construction of the commercial crew spacecraft.

I note instead the apparent bureaucratic focus of all the work Boeing seems to be doing.

Following the CBR [Certification Baseline Review], Boeing successfully completed the Ground Segment CDR (Critical Design Review) on 4 December 2014 before moving onto the Phase 2 Safety Review (Part B) in early January 2015. By mid-March, Boeing completed the Phase 2 Safety Review (Safety Technical Review Board Readiness) and moved on to the Delta Integrated CDR, which took place on 27 March 2015.

Since then, Boeing has spent the summer months conducting the Phase 2 Safety review (STRB 80%) as well as producing the CDR for the launch elements of the program and the Qualification Test Article Production Readiness Review.

Moreover, in late July, teams at the Kennedy Space Center began building the Structural Test Article (STA) for the CST-100 capsule inside former Orbiter Processing Facility bay 3 (OPF-3).

Lots of reviews, but notice in the last paragraph they have only begun building the first capsule. As much as these reviews might help them make sure they are doing things right, they seem to create a situation where the company is able to slow-walk construction to help NASA with its congressional lobbying effort, while simultaneously making it sound like they are accomplishing a lot.

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NASA names its astronauts for the first Dragon and CST-100 flights

10:04 am

The competition heats up: NASA today named the four government astronauts that will fly on the first manned demo flights to ISS of SpaceX’s Dragon and Boeing’s CST-100.

Bob Behnken, Eric Boe, Doug Hurley and Sunita Williams are veteran test pilots who have flown on the shuttle and the International Space Station. ….

NASA said the four astronauts will train with both companies and have not yet been assigned to flights. Two-person crews will fly the first test flights by each capsule, after they have completed an orbital test flight without people on board. Company proposals anticipate an all-NASA crew flying SpaceX’s Dragon test flight, with Boeing’s CST-100 carrying a split NASA-Boeing crew. Boeing has not yet identified its astronaut.

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ULA has dubbed its next generation rocket Vulcan

1:59 pm

ULA has announced its plans for replacing the Delta and Atlas 5 rockets, dubbing its new rocket Vulcan.

They plan to develop Vulcan’s first stage first and use it initially on Atlas 5 rockets so they can replace the Atlas 5 Russian engines as soon as possible. Also, they plan to recover the Vulcan rocket’s engines by having them separate from the booster after use and then get captured in a mid-air before hitting the ground. (See the graphic at the link to see a launch profile.)

In watching the press conference, ULA officials made it very clear that they are focusing a lot of their effort on lowering the cost of the rocket.

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Lockheed Martin enters the competition to supply cargo for ISS

5:42 pm

The competition heats up: Lockheed Martin has joined Sierra Nevada, Orbital ATK, Boeing, and SpaceX in bidding for NASA’s next contract to ferry cargo to ISS.

Lockheed’s proposal is different in that it proposes a two spacecraft operation. The cargo would be hauled up in a very simple storage bin, where a long-term orbital tug would grab it and take it to ISS. The idea is that they would only have to build and launch the complicated thrusters, robot arms, computers, and avionics of their cargo freighter once, thereby saving money.

Two companies will be chosen. Since the first competition back in the mid-2000s, when NASA picked SpaceX and Kistler for the first cargo round, the quality of the bids has improved remarkably. Back then, NASA had to choose from a bunch of new companies, none of which had ever done this before. The big companies (Boeing, Lockheed Martin) then poo-pooed the competition, saying that it couldn’t be done as cheap as the new companies claimed. After Kistler went under and was replaced by Orbital, they and SpaceX proved the big companies were wrong.

Now the competition includes all the big players, except that those big players are no longer offering expensive systems but cut-rate efficient designs that are as cost effective as SpaceX and Orbital’s first designs.

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NASA schedules commercial manned demo missions to ISS

6:45 pm

The competition heats up: NASA has now added to its ISS schedule the planned launch dates for the first demo missions of SpaceX’s and Boeing’s privately built manned capsules.

For Boeing, its CST-100 will first launch on an uncrewed test flight to the Station via the “Boe-OFT” mission in Apr, 2017 – on a 30 days mission, ending with a parachute assisted return. Should all go to place, the second mission will involve a crew – yet to be selected – on a mission designated “Boe-CFT”, launching in July, 2017, on a 14 day mission to the ISS.

The [planning] dates show SpaceX to be the most advanced in the Commercial Crew path, with their projected test flight dates currently set to win the honor of being the first Commercial Crew vehicle to arrive at the orbital outpost. That first Dragon 2 mission, designated “SpX-DM1″, has a December, 2016 launch date, ahead of a 30 day mission – most of which will be docked to the ISS – ending with a parachute assisted landing in the Pacific ocean. This would be followed by “SpX-DM2″, a crewed flight, launching in April of 2017, on a 14 day mission. This would mark the first time astronauts have launched from American soil on a US built spacecraft since Atlantis’ STS-135 mission in 2011.

American manned space exploration should begin to get very exciting in the next two years, with multiple companies now capable of putting humans in space.

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Boeing’s commercial manned space effort

9:15 am

In reading this review of Boeing’s commercial manned space effort, this particular quote from Boeing Vice President John Elbon stood out:

“This year Boeing is celebrating its 100th year as a company. Bill (William) Boeing founded the company with a focus on flying air mail and establishing commercial air transportation through United Airlines. If you look at the company today, the commercial airline division of the company is a 70 billion dollar per year business.

“I believe firmly that when the company celebrates its second hundred years, there will be a division of Boeing building commercial space vehicles that will be of that magnitude.” [emphasis mine]

I see no reason not to agree with Mr. Elbon. If Boeing and SpaceX both get their manned vehicles working, and SpaceX and ULA begin to really compete for the launch market, the possibilities are as endless as they were 100 years ago during the early days of the aviation industry.

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NASA explains why it picked Boeing over Sierra Nevada

9:38 am

In a report released by NASA late last week, the agency outlined the reasons it picked Boeing’s CST-100 manned capsule over Sierra Nevada’s Dream Chaser mini-shuttle for the second contract to provide manned ferry capabilities to ISS.

Sierra Nevada’s Dream Chaser spacecraft, which would take off on top of a United Launch Alliance Atlas 5 rocket and land on a runway like the space shuttle, is not as far along in development as the competing CST-100 and Crew Dragon capsules proposed by Boeing and SpaceX, according to a source selection statement signed by Bill Gerstenmaier, head of NASA’s human exploration and operations directorate. “A winged spacecraft is a more complex design and thus entails more developmental and certification challenges, and therefore may have more technical and schedule risk than expected,” Gerstenmaier wrote in the selection statement.

NASA wants to have the commercial crew capsules operational by the end of 2017 to end U.S. purchases of astronaut seats on Russia’s Soyuz ferry craft. Before NASA permits its astronauts to fly on the CST-100 and Crew Dragon, each spaceship will go through ground testing and complete unpiloted and crewed test flights.

The reasoning seems quite reasonable. It also suggests that Sierra Nevada might have a better shot at winning a contract during the next round for cargo, as scheduling will not be as critical since NASA has other alternatives to get cargo to ISS.

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Boeing to bid CST-100 for ISS cargo contract

6:47 pm

The competition heats up: Boeing has submitted a bid for the next round of ISS cargo missions, proposing to use its CST-100 manned craft as an unmanned freighter.

The cargo version of Boeing’s CST-100 spacecraft will be based on the crewed version the company is developing for NASA, said John Mulholland, Boeing commercial crew program manager. Boeing will remove spacecraft components not needed for crew missions, like its launch abort system and environmental controls, to free up room in the spacecraft for cargo. The cargo version of CST-100 would, like the crewed version, launch on a United Launch Alliance Atlas 5 rocket. The cargo version will also be able to return cargo to Earth, landing in the western U.S. like the crewed version.

This makes sense to me.

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NASA treats Congress like a doormat, again

9:34 am

Stupid: More than a month after publicly awarding commercial crew contracts to SpaceX and Boeing, NASA has yet to brief Congress on the reasons for its decision.

“To date, the Committee has not been briefed on the source selection, nor has it received the source selection statement, despite the fact that the offerors have been briefed, details were released to the press, the [Government Accountability Office] is now involved; and NASA has decided to proceed with the contracts,” Reps. Lamar Smith (R-Texas) and Steven Palazzo (R-Miss.) wrote in a letter to NASA Administrator Charles Bolden dated Oct. 21. Smith and Palazzo chair the House Science Committee and House Science space subcommittee, respectively.

“We hope that NASA will not expect taxpayers to blindly fund billion-dollar programs absent any information related to the procurement or contract,” wrote Smith and Palazzo, who are ardent supporters of the Space Launch System, major contractual details of which were only finalized this year and have not yet been made public.

These elected officials are not NASA’s allies when it comes to commercial space, so giving them too much information is probably dangerous. At the same time, the choice of Boeing was certainly done to ease their concerns, and keeping them out of the loop is only going to turn them against the commercial space contracts. It serves no purpose. NASA should instead be trying to show them why picking SpaceX and Boeing made sense, and how these two multi-billion dollar contracts will bring many jobs to their districts.

If NASA doesn’t do this basic political massaging, these guys are simply going to try to cut commercial space out when it comes time to negotiate the budget, as they have already tried to do several times in the past.

But then, when it comes to politics this behavior by the Obama administration is par for the course. They might have the right idea, farming out space exploration to the private sector, but their political implementation has often left much to be desired.

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The X-37B goes to Mars

12:24 pm

After 675 days in space, the Air Force’s reusable X-37B mini-shuttle successfully returned to Earth today, completing its second flight in space.

There has been a lot of speculation about the secret payloads that the two X-37B’s have carried into space. The Air Force has been very tight-lipped about this, though they have said this:

“The primary objectives of the X-37B are twofold: reusable spacecraft technologies for America’s future in space, and operating experiments which can be returned to, and examined, on Earth,” Air Force officials wrote in on online X-37B fact sheet. “Technologies being tested in the program include advanced guidance, navigation and control; thermal protection systems; avionics; high-temperature structures and seals; conformal reusable insulation, lightweight electromechanical flight systems; and autonomous orbital flight, re-entry and landing,” they added.

The obvious advantage of the X-37B is that it allows the Air Force to test these new technologies in space, then bring them back to Earth for detailed analysis.

However, I think the most important engineering knowledge gained from this flight will not be from the payload, but from the X-37B itself.
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Sierra Nevada fights back

9:15 am

The company that wants to build Dream Chaser has filed a lawsuit to prevent NASA from proceeding with its contracts with Boeing and SpaceX.

When Sierra Nevada had first protested the contract awards, NASA had first suspended work, then decided to allow work to go forward. This lawsuit is to prevent that from happening until after Sierra Nevada’s protest is resolved.

Here’s what I think is happening: Sierra Nevada has said it is going to submit a bid to NASA for the agency’s second round of cargo flights to ISS, proposing Dream Chaser as one of those unmanned freighters. By playing hard ball now with the manned contact awards, the company is creating leverage with NASA. Though no one can say this publicly, I am sure they are making it clear privately that if they get picked for the cargo contract, they will drop both their lawsuit and protest.

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Why NASA picked Boeing over Sierra Nevada

9:43 am

A NASA internal document obtained by Aviation Week outlines the agency’s reasons for rejecting Sierra Nevada and its Dream Chaser spacecraft in its commercial manned space program.

Although the document praises Sierra’s “strong management approach to ensure the technical work and schedule are accomplished,” it cautions that the company’s Dream Chaser had “the longest schedule for completing certification.” The letter also states that “it also has the most work to accomplish which is likely to further extend its schedule beyond 2017, and is most likely to reach certification and begin service missions later than the other ‘Offerors’.”

Discussing costs, Gerstenmaier says that “although SNC’s [Sierra Nevada] price is lower than Boeing’s price, its technical and management approaches and its past performance are not as high and I see considerably more schedule risk with its proposal. Both SNC and SpaceX had high past performance, and very good technical and management approaches, but SNC’s price is significantly higher than SpaceX’s price.”

The document essentially was written, and probably leaked to the press now, to justify the political decision to give the contracts to Boeing and SpaceX. Thus, it waxes very enthusiastic about Boeing, since giving Boeing the contract, with the highest price and the least metal cut, needs some justification.

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Orbiting X-37B to land on Tuesday

9:08 am

After twenty-two months in orbit, on its second space mission, the Air Force plans to bring the X-37B back to Earth this coming Tuesday.

The exact time and date will depend on weather and technical factors, the Air Force said in a statement released on Friday. The X-37B space plane, also known as the Orbital Test Vehicle, blasted off for its second mission aboard an unmanned Atlas 5 rocket from Cape Canaveral Air Force Station in Florida on Dec. 11, 2012. The 29-foot-long (9-meter) robotic spaceship, which resembles a miniature space shuttle, is an experimental vehicle that first flew in April 2010. It returned after eight months. A second vehicle blasted off in March 2011 and stayed in orbit for 15 months.

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Air Force to take over two former shuttle hangers in Florida for its X-37B program

8:47 am

In an effort to find tenants for its facilities, the Kennedy Space Center is going to rent two former shuttle processing hangers to Boeing for the Air Force’s X-37B program.

NASA built three Orbiter Processing Facilities, or OPFs, to service its space shuttle fleet between missions. All three are located next to the iconic Vehicle Assembly Building at the Florida spaceport where Apollo Saturn 5 moon rockets and space shuttles were “stacked” for launch. Under an agreement with NASA, Boeing will modify OPF bays 1 and 2 for the X-37B program, completing upgrades by the end of the year.

The company already has an agreement with NASA to use OPF-3 and the shuttle engine shop in the VAB to assemble its CST-100 commercial crew craft being built to ferry astronauts to and from the International Space Station. The company says up to six capsules can be processed in the facility at the same time.

The most important take-away from this news is that it strongly suggests the Air Force now intends to expand the X-37B program. They will not only be flying both X37B’s again, they might even planning to increase the fleet’s size from two ships.

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Sierra Nevada protests NASA manned spacecraft contact award

5:47 pm

The competition heats up: Sierra Nevada has formally protested NASA’s decision to award Boeing and SpaceX manned spacecraft contracts.

The company said late Friday that its bid in the NASA Commercial Crew Transportation Capability (CCTCap) was $900 million less than the bid submitted by Boeing, which won a contract worth as much as $4.2 billion to complete development, test fly and operate its CST-100 crew capsule. At the same time, SNC said, its proposal was “near equivalent [in] technical and past performance” source-selection scoring.

“[T]he official NASA solicitation for the CCtCap contract prioritized price as the primary evaluation criteria for the proposals, setting it equal to the combined value of the other two primary evaluation criteria: mission suitability and past performance,” the company stated. “SNC’s Dream Chaser proposal was the second lowest priced proposal in the CCtCap competition.”

In other words, they are challenging NASA’s decision to pick Boeing over them, as their proposal was far cheaper.

We all know that Boeing got the contract as much for its political clout as for its technical expertise. NASA wanted to make sure that members of Congress who promote the Boeing jobs in their districts would have nothing to complain about. Whether Sierra Nevada can get the government to look past that political clout is very doubtful, though I think I support them whole-heartedly in their effort.

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The Great Space Race

1:00 pm

Yesterday the private commercial launch company SpaceX broke ground on its own private spaceport near Brownsville, Texas.

“This feels great. It feels like the future,” [SpaceX founder Elon] Musk said at the ground-breaking. … He intends to have the first launch in late 2016, with an initial 12 launches a year. Ultimately, “thousands of launches,” he projected. Furthermore, “when we start doing commercial crew activities, I would expect us to launch a crew from here,” he said.

The significance of this construction is not trivial. This will be the first spaceport built by a private company that will be used to launch its privately-built commercial rockets, and will do it for profit. Other spaceports have been established in the last decade for the purpose of private space tourism, but none have seen anything fly, and all those spaceports were some form of quasi-government operation.

SpaceX’s Brownsville spaceport, rumored to be dubbed Mars Crossing, is not a government-run operation, however. It will be wholly owned and operated by the company, and is being built to allow them to launch commercial satellites unconstrained by the rules that make launches from the government controlled spaceports at the Kennedy Space Center as well as Vandenberg Air Force Base in California difficult and complicated.

This ground-breaking also comes on the heels of last week’s announcement that SpaceX and Boeing have been chosen by NASA to build spacecraft to ferry human astronauts to and from the International Space Station.

It also comes at the same time the Russian government has reorganized its entire aerospace industry to place it under government control, committed billions for the accelerated construction of a new spaceport on Russian territory, and launched the first test flight of its own new rocket, Angara, designed to compete for commercial market share while also reenergizing the entire Russian space effort.

Nor is that all.
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