SpaceX launches two broadband satellites for the Space Force and Norway

SpaceX tonight successfully launched two broadband satellites, its Falcon 9 rocket lifting off from Vandenberg in California.

The satellites will provide improved broadband service in the Arctic regions for both the Space Force and Norway, which partnered with Northrop Grumman to build the satellites.

The Falcon 9 first stage completed its 22nd flight, tying the record of one other booster for the most reuses. It landed on a drone ship in the Pacific.

The leaders in the 2024 launch race:

79 SpaceX
33 China
10 Rocket Lab
8 Russia

American private enterprise now leads the rest of the world combined in successful launches 94 to 49, while SpaceX by itself still leads the entire world combined, including American companies, 79 to 64.

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Rocket Lab launches commercial radar satellite

Rocket Lab early this morning successfully launched a radar satellite for the company Capella, its Electron rocket lifting off from its launchpad in New Zealand.

This was Rocket Lab’s fifth launch for Capella. It is also the tenth launch for Rocket Lab this year, maintaining a pace of more than one launch per month. It remains uncertain at this moment whether the company can reach its goal of 20 launches for the year.

The leaders in the 2024 launch race:

78 SpaceX
33 China
10 Rocket Lab
8 Russia

American private enterprise now leads the rest of the world combined in successful launches 93 to 49, while SpaceX by itself still leads the entire world combined, including American companies, 78 to 64.

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SpaceX launches an additional 21 Starlink satellites

SpaceX early this morning successfully launched an additional 21 Starlink satellites, its Falcon 9 rocket lifting off from Cape Canaveral.

The first stage completed its 21st flight, landing on a drone ship in the Atlantic. Note how a first stage is now used more than twenty times, and it almost goes without notice.

The leaders in the 2024 launch race:

78 SpaceX
33 China
9 Rocket Lab
8 Russia

American private enterprise now leads the rest of the world combined in successful launches 92 to 49, while SpaceX by itself now leads the entire world combined, including American companies, 78 to 63.

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SpaceX’s new Raptor-3 methane-fueled engine is so advanced the CEO of ULA doesn’t understand it

SpaceX's new Raptor-3 engine
Click for original image.

When Elon Musk on August 2, 2024 proudly tweeted a picture of SpaceX’s new Raptor-3 methane-fueled engine, the third iteration of the engine it uses on this Starship/Superheavy rocket, Tori Bruno, the CEO of ULA, looked at the image (to the right) and complained that Musk and SpaceX were touting pictures of a “partially assembled engine.” As Bruno tweeted:

They have done an excellent job making the assembly simpler and more producible. So, there is no need to exaggerate this by showing a partially assembled engine without controllers, fluid management, or TVC systems, then comparing it to fully assembled engines that do.

It turns out that this engine is so advanced that Bruno — the CEO of SpaceX’s best competitordidn’t understand it. Both Musk and SpaceX’s CEO Gywnne Shotwell immediately responded with images of this same engine operating during hot fire tests. As Shotwell tweeted, “Works pretty good for a ‘partially assembled’ engine :).”

Musk in one of his first tweets describing the engine’s specifications was also right when he described it as “Truly, a work of art.” Look at it. For what is the most powerful rocket engine ever built it looks as streamlined and a simple as the slant-6 car engine I had in my 1969 Plymouth Valient, built long before environmental regulations caused car engines to become incredibly overbuilt and complicated.

This little anecdote illustrates quite starkly how advanced SpaceX is over its competitors. It is now building rocket engines with technology beyond the immediate understanding of the CEO of the United States’ second largest rocket company.

Almost a decade after SpaceX successfully reused a Falcon 9 first stage, and now does it routinely, no other rocket company as yet to do the same, and only one company, Rocket Lab, is doing flight tests in an attempt to eventually do so.

SpaceX has no competition because too many of its competitors are simply not trying to compete. It is both sad and shameful.

Hat tip to reader Rex Ridenoure.

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NASA inspector general blasts Boeing’s management relating to its work on SLS’s new more powerful upper stage

Boeing's schedule slips in building SLS's upper stage
Boeing’s schedule slips in building SLS’s upper stage

In a report issued today [pdf], NASA’s inspector general harshly criticized the Boeing managment and operations at its Michoud facility, where the company is developing SLS’s new more powerful upper stage. From the report’s executive summary:

Quality control issues at Michoud are largely due to the lack of a sufficient number of rained and experienced aerospace workers at Boeing. To mitigate these challenges, Boeing provides training and work orders to its employees. Considering the significant quality control deficiencies at Michoud, we found these efforts to be inadequate. For example, during our visit to Michoud in April 2023, we observed a liquid oxygen fuel tank dome—a critical component of the SLS Core Stage 3—segregated and pending disposition on whether and how it can safely be used going forward due to welds that did not meet NASA specifications. According to NASA officials, the welding issues arose due to Boeing’s inexperienced technicians and inadequate work order planning and supervision. The lack of a trained and qualified workforce increases the risk that Boeing will continue to manufacture parts and components that do not adhere to NASA requirements and industry standards.

The report also notes that delivery of that upper stage has been delayed from 2021 to 2027 (as shown by the graph to the right, taken from the IG report), and its cost has risen from $962 million to almost $2.8 billion. It also notes quite bluntly that:

Boeing’s quality management system at Michoud does not effectively adhere to industry standards or NASA requirements, resulting in production delays to the SLS core and upper stages and increased risk to the integrated spacecraft. … Boeing’s process for addressing contractual noncompliance has been ineffective, and the company has generally been nonresponsive in taking corrective actions when the same quality control issues reoccur.

Sound familiar? It should. These issues appear to be the same kind of quality control problems that have plagued Starliner, and are also the same kind of problems that had NASA reject Boeing’s bid to provide cargo to its Lunar Gateway station, and state while doing so that it will no longer consider future Boeing bids until the company straightens itself out.

It appears from today’s inspector general report that Boeing has fixed nothing. The report recommends some additional supervision of Boeing from NASA, and more importantly suggests the agency “institute financial penalties for Boeing’s noncompliance with quality control standards.”

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French startup Exploration Company has so far obtained almost $800 million in contracts

The French startup The Exploration Company has so far obtained almost $800 million in contracts to provide cargo ferrying services to space stations using its Nyx unmanned freighter.

During a presentation at the International Space Station Research & Development Conference (ISSRDC), The Exploration Company’s chief commercial officer, Dana Baki, outlined the company’s progress since its founding. According to Baki, the company has raised $70 million in funding and grown to 130 employees across four countries. The headline figure was, however, the $770 million in contracts won, of which 10% came from space agencies and the other 90% from private space station providers Axiom Space, Vast, and Starlab.

This French company recognized early on that if all four space stations get built, they will all need regular cargo deliveries, and that SpaceX’s cargo Dragon and Northrop Grumman’s Cygnus would be hard pressed to fill the need. Thus the demand for its untested capsule. The contracts are likely contingency-based, meaning the stations are not committing any significant money until Nyx becomes operational.

One other interesting note: The only proposed station that did not offer Exploration a contract was Blue Origin’s Orbital Reef. Though one of Blue Origin’s partners is Sierra Space, which will provide cargo ferrying capacity with its Dream Chaser mini-shuttles, it seems signing up a redundant back up would be wise. Another partner, Boeing, is supposed to use Starliner to provide crew ferrying capability, with cargo an option, but that remains an unknown considering the problems with Starliner.

It is unlikely Blue Origin has signed a deal with SpaceX, and I have not seen any news that it signed a deal with Northrop. Thus, it has no known viable backup at the moment.

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Rocket Lab completes first static fire test of new more powerful rocket engine

Neutron first stage deploying second stage with satellite
Neutron first stage deploying second stage with satellite

Rocket Lab yesterday announced it has successfully completed the first static fire test of its new Archimedies rocket engine, designed to be used on its new larger Neutron rocket scheduled for launch next year.

Archimedes performed well and ticked off several key test objectives, including reaching 102% power, anchoring the engine’s design ahead of Neutron’s first flight scheduled for mid-2025 – a schedule that would make Neutron the fastest a commercially developed medium-class launch vehicle has been brought to market. With the hot fire complete and full qualification campaign now underway, the Rocket Lab team is moving into full production of flight engines.

The design of Neuton is clever, as shown in the graphic to the right. In order to reuse as much as possible, the fairing encloses both the payload and upper stage. Before stage separation, the fairing will open, allowing the upper stage and its payload to be deployed. Afterward it remains with the first stage, which will land vertically back at the launch site.

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Archeology on ISS?

Archeologists have now published a paper outlining what they call the first archeology project in space, documenting the changes that have occurred at six different locations on the International Space Station during a 60 day period.

[The archeologists] had the astronauts use adhesive tape to define one-meter areas of the International Space Station and document them with daily photographs to study how the spaces were used over 60 days in 2022. The squares were placed in a handful of work and leisure locations on the space station, including the U.S. galley table, workstations, experimental EXPRESS racks and on the wall across from the latrine where astronauts kept their toiletries.

The team’s findings provide the first glimpse into how astronauts adapt to life and conduct research without gravity, how international cooperation plays out in the tight quarters, how they use their space for work and leisure while in orbit, and more. By cross-referencing the photos with astronaut activity reports, the researchers found that the area near the exercise equipment and latrine, while not designated for any particular purpose, had been used as storage for toiletries, resealable bags, and a rarely used computer. The equipment maintenance area was actually used for storage, with little maintenance carried out there. [emphasis mine]

This research has some value, but on the whole its substance I think is overrated. When you build a home, the rooms have generally accepted purposes (kitchen, bathroom, bedroom, office, living room) but with some of those rooms it is expected that the homeowners will bring their own needs and desires to the place and use them as they please. The study above demonstrates this perfectly with the highlighted sentence. Though one area was designed to be a repair workbench, the astronauts found it more convenient or necessary to all such work elsewhere, and repurposed the maintenance area more practically.

At the same time, neither a space station nor an interplanetary spaceship are like homes. Both are actually entire worlds packed into a small space, so a lot of thinking has to go into designing them. It is in this area this research has some value. We are still learning what “rooms” will generally be needed in such long term space vessels, and this study can provide some data for this purpose.

Even so, I remain skeptical. It will likely be much cheaper and faster to simply talk to the astronauts who have lived on ISS to get their imput on how the interior space of a future interplanetary spaceship or station should be designed. In fact, the best thing to do would be to hire astronauts to help with the design process. That’s what the Soviets did in designing Soyuz. Asking archeologists for this information is nice, but seems very distant from the real issue. And it creates work on the station that might be better used doing something else.

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PLD targets October to begin construction of launch facilities in French Guiana

The Spanish rocket startup PLD is now targeting October to begin construction of its launch facilities in French Guiana, using the long abandoned launch site of France’s first rocket.

PLD Space plans to start building launch facilities for its Miura 5 rocket in October from the Diamant site at Guiana Space Centre, cofounder and chief business development officer Raúl Verdú told SpaceNews. Diamant has been dormant for decades after once being used for the French rocket of the same name, and “in the area where we are there is nothing,” Verdú said, “we have to do everything from scratch.”

The company hopes to do its first orbital launch in 2025.

Control of the French Guiana spaceport reverted back from Arianespace to the French space agency CNES (which has always owned it) in 2022, and since then CNES has signed deals with seven European rocket startups. PLD appears to be moving the fastest towards the first private commerical launch there.

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Brooklyn startup wins NASA contract to develop wireless communication technology for use on the Moon

The Brooklyn startup Yank Technologies has won a $150K NASA contract to develop wireless communication technology for use on the Moon.

Yank Technologies plans to develop two systems for the lunar surface: Wireless Power Receiver Converters for lunar rovers and Resonant Inductive Connectors for high voltage power transmission on the Moon and Mars.

The Wireless Power Receiver Converters are designed to improve rover efficiency and reduce mass by integrating multiple converters into a single-stage converter that supports various voltages. These converters also enhance charging reliability by accommodating misalignment and varying distances.

Resonant Inductive Connectors are designed to maintain reliable connections with high-voltage lines despite the presence of lunar regolith or Martian dust. Unlike traditional connectors, which are prone to wear and unreliable connections, these connectors are built to withstand harsh environments.

The award was likely made in late June as part of an small business award of similar development contracts to about 250 companies. Though wireless techology is well established, in this case the goal is to lower the weight of this equipment while making it space-hardened. While such work is routinely required, this contract highlights the detail work necessary for making operations on an alien planet practical.

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Rocket Factory Augsburg completes 2nd static fire test of first stage

The German startup Rocket Factory Augsburg has apparently completed a second static fire test of the first stage of its RFA-1 rocket.

The test occurred on the launchpad the company will use to launch at the Saxaford spaceport in the Shetland Islands. Video of the test is available here.

The test itself lasted for approximately 15 seconds and included five of the company’s Helix rocket engines. While this is one more than the previous test, it’s still short of the full nine-engine complement that will be utilized aboard every RFA ONE first stage.

A full static fire test of all nine engines is still necessary before launch. The rocket’s upper stage has already completed its full test compaign and is on the way to Saxaford for stacking.

The hope is that the first orbital test launch will occur before the end of the year, but for that to happen Rocket Factory must get its launch license from the UK’s Civil Aviation Authority (CAA). Based on how slow it approved its only previous launch license for Virgin Orbit (bankrupting the company because it took so long), no one should be expect a launch this year.

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Chinese Long March 6A upper stage breaks up into debris shortly after deploying satellites

Ground and satellite reconnaissance data now indicates that the upper stage of the Chinese Long March 6A rocket that on August 6 launched the 18 satellites in a proposed Chinese 14,000 satellite internet constellation broke up into numerous pieces shortly after deploying the satellites.

The detection was made by the company Slingshot Aerospace, which tracks orbital spacecraft looking for the appearance of this kind of space junk.

This is actually the second time recently that an upper stage of a Long March 6A has broken up shortly after launch. In December 2022 the same thing was detected following a November launch.

All told, this relatively new Chinese rocket has launched seven times, and has had its upper stage break up twice. Apparently, China not only doesn’t care if the lower stages of its many rockets crash on top of its own citizens, it is quite okay with littering near-earth orbital space with debris. It needs to fix the upper stage of this rocket now, so such break-ups no longer occur.

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