Tag: engineering

Europe has successfully drop tested its experimental re-entry vehicle.

1:19 pm

Europe has successfully drop tested its own experimental re-entry vehicle.

The full-scale Intermediate eXperimental Vehicle (IXV) prototype was released from an altitude of 3000 m by a helicopter, falling to gain speed to mimic a space mission before parachute deployment. The parachute slowed IXV for a safe splashdown in the sea at a speed below 7 m/s. This last step in a series of tests shows that IXV can be recovered safely after its mission into space.

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Scientists have finally discovered the forgotten formula for the concrete the Romans used.

8:48 am

Scientists have finally discovered the forgotten formula for the concrete the Romans used.

The secret to Roman concrete lies in its unique mineral formulation and production technique. As the researchers explain in a press release outlining their findings, “The Romans made concrete by mixing lime and volcanic rock. For underwater structures, lime and volcanic ash were mixed to form mortar, and this mortar and volcanic tuff were packed into wooden forms. The seawater instantly triggered a hot chemical reaction. The lime was hydrated—incorporating water molecules into its structure—and reacted with the ash to cement the whole mixture together.”

The Portland cement formula crucially lacks the lyme and volcanic ash mixture. As a result, it doesn’t bind quite as well when compared with the Roman concrete, researchers found. It is this inferior binding property that explains why structures made of Portland cement tend to weaken and crack after a few decades of use, Jackson says.

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Europe admits that its planned accelerated upgrades to Ariane 5 are intended to counteract the competition from both Russia’s Proton and SpaceX’s Falcon 9 rockets.

9:27 pm

The competition heats up: At a briefing at the Paris Air Show this week Arianespace admitted that its planned accelerated upgrades to Ariane 5 are intended to counteract the competition from both Russia’s Proton and SpaceX’s Falcon 9 rockets.

I love competition. It energizes everything.

Update: This long article specifically discusses how Arianespace is scrambling to meet the competition. Key quote:
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A 3D printer intended for installation on ISS in 2014 has successfully proven it can work in weightlessness.

9:12 pm

A 3D printer intended for installation on ISS in 2014 has successfully proven it can work in weightlessness.

Three prototype versions of space manufacturing startup Made in Space’s 3D printer showed their stuff during four airplane flights that achieved brief periods of microgravity via parabolic maneuvers, company officials announced today (June 19).

Then there’s this:

“The 3D printer we’re developing for the ISS is all about enabling astronauts today to be less dependent on Earth,” Noah Paul-Gin, Made in Space’s microgravity experiment lead, said in a statement. “The version that will arrive on the ISS next year has the capability of building an estimated 30 percent of the spare parts on the station, as well as various objects such as specialty tools and experiment upgrades.” [emphasis mine]

If this claim is true, this printer will do a lot to make interplanetary space travel far more likely. It will mean that travelers far from home will be able to manufacture the spare parts they need, on demand, should something break. This will save a lot of weight, compared to carrying pre-made spare parts.

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If you are hoping to buy stock in Elon Musk’s SpaceX company, Musk now says you will have to wait until they have begun regular missions to Mars.

9:45 am

If you are hoping to buy stock in Elon Musk’s SpaceX company, Musk now says you will have to wait until they have begun regular missions to Mars.

This is a change from earlier comments by Musk, which to me suggests that the company’s recent successes and sales has made it profitable enough that he’d rather maintain control than get cash from an IPO. By keeping the company private, Musk can avoid being beholden to stockholders. He can do what he wants.

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Russian concerns about a build-up of mold inside the European ATV, now docked to ISS, has caused a delay in the opening of its hatch.

9:35 am

Russian concerns about a build-up of mold inside the European ATV, now docked to ISS, has caused a delay in the opening of its hatch.

The Spaceflight101 portal said the delay was due to possible “mold and bacteria contamination on three cargo bags that are inside the spacecraft” and that a decision is yet to be made on whether the crew should use anti-mold kits to clean ATV-4 cargo before taking it inside the ISS.

The Russians had a lot of problems with mold in their early Salyut space stations, and understand the unpleasant consequences should mold spread into the station. Thus, I am not surprised if they are taking this issue seriously.

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Engineers have decided to keep the New Horizons spacecraft on its original fly-by path past Pluto, scheduled for July 2015.

11:37 am

Engineers have decided to keep the New Horizons spacecraft on its original fly-by path past Pluto, scheduled for July 2015.

The New Horizons team recently completed an 18-month study of potential impact hazards – mostly dust created by objects hitting Pluto’s small satellites – the spacecraft would face as it speeds some 30,000 miles per hour (more than 48,000 kilometers per hour) past Pluto in July 2015. The team estimated that the probability of a mission-ending dust impact was less than 0.3 percent if the spacecraft followed the current baseline plan, far below some early, more conservative estimates. So, with the concurrence of an independent review panel and NASA, the project team expects to keep New Horizons on this baseline course, which includes a close approach of about 12,500 kilometers (nearly 7,800 miles) from the surface of Pluto.

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The delays in SpaceX’s commercial launch schedule appear caused by a series of problems testing the first stage’s upgraded engines.

9:45 pm

The delays in SpaceX’s commercial launch schedule appear caused by a series of problems testing the first stage’s upgraded engines.

The article also provides this updated scheduling information:

A successful test will be key for several of SpaceX’s future ambitions, not least their upcoming increase in launch frequency, with the next Falcon 9 – the debut of the v1.1 – set to loft Canada’s space weather satellite, CASSIOPE, out of Vandenberg Air Force Base. This mission has officially slipped to August, with the likelihood it will be re-targeted to September. Focus will then switch to Cape Canaveral, with two satellite missions, the first carrying SES-8, to be followed by the Thaicom 6 launch.

I had suspected the delays were related to the upgrades to Falcon 9. This article confirms this.

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Engineers in the Czech Republic have built a bicycle that can fly.

11:17 am

Engineers in the Czech Republic have built a bicycle that can fly.

The demonstration does beg the question “Why a bike?”. Once those big, knobby tires are lifted off the ground, aren’t they rendered more or less moot? According to the project website, the central concept was to create a flying vehicle that could easily be ridden to a more suitable takeoff site and then be capable of a 3 – 5 minute flight. In order to offset the extra weight added by all the rotors, they could be used to help propel the bike along the ground, besides allowing it to fly.

Video below the fold.
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Data from an experiment on Lunar Reconnaissance Orbiter has confirmed that light plastics can provide sufficient protection for humans against radiation.

11:45 am

Data from an experiment on Lunar Reconnaissance Orbiter has confirmed that light plastics can provide sufficient protection for humans against radiation.

This is very good news indeed. Combined with the data from Curiosity, which indicated that the radiation levels in interplanetary space were less intense that expected, it appears that radiation will not be a serious obstacle to interplanetary travel.

Now we just have to get the bone loss and vision problems solved.

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The red tape of the space bureaucracy

1:13 pm

“An article in the Economist today has some chilling conclusions about the difficulties faced by the new commercial space companies.

Although the cost of developing new space vehicles, products and services is high, just as much of a burden can be imposed by such intangible expenses as regulatory compliance, legal fees and insurance premiums.

The article points out the heavy cost to these new space companies caused by insurance requirements and government regulation, including the ITAR regulations that restrict technology transfers to foreign countries. However, this paragraph stood out to me as most significant:

Then there is the question of vehicle certification. The first private astronauts and space tourists may soon take to the skies in new launch vehicles, and the FAA has initially agreed to license commercial spacecraft without certifying, as it does for aircraft, that the vehicles are safe to carry humans. The idea is that specific safety criteria will become apparent only once the rockets are flying and (though it is rarely admitted) an accident eventually happens. This learning period will keep costs down for makers of the new spacecraft, even if significant compliance expenses are likely when it is over. The exemption was meant to have expired last year and was extended to the end of 2015. Commercial space companies are understandably keen for it to be extended again. “In the dawn of aviation, planes had 20 to 30 years before significant legislation applied,” says George Whitesides, the boss of Virgin Galactic.

Back in 2004 I noted in a UPI column the problems caused by these regulations, even as they were being written. (I had also done something at the time that few reporters ever do: I actually read the law that Congress was passing.) Then I said,
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Sierra Nevada has begun the testing program of Dream Chaser’s engines.

1:35 pm

The competition heats up: Sierra Nevada has begun the testing program of Dream Chaser’s engines.

These tests were to verify that the engine test stand will function properly when they begin testing the engines themselves. Note also that Sierra Nevada provided the engines for SpaceShipTwo, and that Dream Chaser’s engines appear to be some variant of that hybrid engine design.

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The repairs to the cracks in the first Orion capsule have withstood static stress tests.

9:54 am

I’m so glad: The repairs to the cracks in the first Orion capsule have withstood static stress tests.

In addition to the various loads it sustained, the Orion crew module also was pressurized to simulate the effect of the vacuum in space. This simulation allowed engineers to confirm it would hold its pressurization in a vacuum and verify repairs made to superficial cracks in the vehicle’s rear bulkhead caused by previous pressure testing in November.

The November test revealed insufficient margin in an area of the bulkhead that was unable to withstand the stress of pressurization. Armed with data from that test, engineers were able to reinforce the design to ensure structural integrity and validate the fix during this week’s test. [emphasis mine]

I love how this NASA press release describes the cracking of the capsule bulkhead during the November testing, indicated in bold. “Insufficient margin”, eh?

Normally I am very forgiving when things fail during engineering tests, but for the bulkhead of this capsule to crack during these tests was actually pretty shameful, considering the decades of engineering work previously done in the building of space capsules and submarines. Things can certainly go wrong when you build something new, but I don’t see anything particularly revolutionary about Orion’s design. Lots of things might fail, but making sure the bulkhead could withstand the normal and well known stresses of spaceflight should not have been one of those things. The bulkhead failure suggests to me some sloppy engineering work took place in Orion’s initial design.

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