FAA to “investigate” SpaceX launch failure

In what appears to be a perfect example of bureaucratic hubris, the FAA announced right after the Falcon 9 upper stage failure on July 11, 2024 that it “is requiring an investigation” and that it “will be involved in every step of the investigation process and must approve SpaceX’s final report, including any corrective actions.” The agency added:

A return to flight is based on the FAA determining that any system, process, or procedure related to the mishap does not affect public safety. In addition, SpaceX may need to request and receive approval from the FAA to modify its license that incorporates any corrective actions and meet all other licensing requirements.

It is difficult to count all the ways this announcement is arrogant and political.

First, why has the FAA made no such similar demands upon Boeing and its Starliner capsule, during any of its three flights, all of which have had serious issues? On the present manned flight, the failure of its thrusters during docking posed a safety issue to the crew then, and poses a clear safety issue to the public when it comes time for the capsule to return to Earth. If those thrusters don’t fire as planned Starliner could crash anywhere.

Yet the FAA has been entirely uninterested. Could it be because Boeing is not owned by Elon Musk, and the Biden administration isn’t demanding the FAA come down hard on it?

Second, does the FAA really think SpaceX wouldn’t do an investigation of the upper stage failure without an order from the FAA? If anything, left to its own devices it is more likely the FAA would do nothing — as it has done with Boeing with both Starliner and the issues that have occurred with both SLS and Orion. SpaceX however will do an investigation without question, because the company takes such incidents very seriously, and always fixes the problem so that it does not pop up again.

Third, there is absolutely no one at the FAA qualified to do this investigation, or to determine if SpaceX’s “corrective actions” are the right choice. These are bureaucrats, not cutting edge engineers. All they are going to do is watch SpaceX’s people do the work, kibitz a bit here and there, and then rubberstamp the conclusions of the company’s engineers, after making SpaceX wait while it retypes SpaceX’s report.

To claim the FAA has the ability to “approve” any engineering actions here is absurd.

Fourth, to threaten to deny SpaceX’s launch license for future Falcon 9 rockets — the most reliable and dependable rocket ever built — illustrates again the partisan nature of this action. The specificity of the agency’s demands here runs very counter to its demands after other past launch anomalies, involving both SpaceX and others. It is as if the agency has gotten orders to do whatever it can to micromanage everything SpaceX does in order to hinder its operation.

I still expect SpaceX to finish its investigation within weeks, and be ready to fly by the end of July, when the Jared Isaacman manned mission is scheduled. I also now expect the FAA to block that schedule and cause an additional several week delay as it slowly retypes SpaceX’s conclusions.

17 comments

FAA is apparently starting a new environmental impact assessment for Boca Chica

Damaged but working flap on Starship
Damaged but working flap during June 6, 2024
Starship/Superheavy test flight

Today I received the following email from the FAA:

Dear Interested Party:

The FAA is holding public meetings on the Draft Tiered Environmental Assessment (Draft EA) for SpaceX’s proposal to increase the number of launches and landings of its Starship/Super Heavy vehicle at the Boca Chica Launch Site in Cameron County, Texas. The Draft EA will analyze SpaceX’s proposal to increase its launch and landing cadence as follows:

  • Up to 25 annual Starship/Super Heavy orbital launches
  • Up to 25 annual landings of Starship
  • Up to 25 annual landings of Super Heavy

The Draft EA will also address vehicle upgrades.

There will be three public meetings, one on August 13, 2024 on South Padre Island, one on August 15, 2024 in Port Isabel, and the third a virtual zoom meeting on August 20, 2024. Anyone can register for the zoom meeting. For all the meetings, “The public will have an opportunity to submit written and oral comments during the meetings.” Expect the leftist anti-Musk, anti-SpaceX activists to come out in droves.

What is really significant about this is that SpaceX has applied to expand its operations at Boca Chica beyond the limitations set by the environmental reassessment issued in 2022. The FAA had said in that reassessment it would re-open it if and when SpaceX requested any changes. It has now done so.
» Read more

10 comments

SpaceX launch experiences a failure of upper stage

Second stage engine with leak

For the first time since June 2015, a SpaceX Falcon 9 launch experienced a failure today after lifting from Vandenberg in California. During a launch tonight of twenty Starlink satellites, the upper stage showed signs of a fuel leak during its initial burn, and according to a tweet from Elon Musk, it exploded when it relit to make a final orbital adjustment.

Upper stage restart to raise perigee resulted in an engine RUD [rapid unscheduled dissembly] for reasons currently unknown. Team is reviewing data tonight to understand root cause.

Starlink satellites were deployed, but the perigee may be too low for them to raise orbit. Will know more in a few hours.

The arrow on the screen capture from the live feed, taken during the upper stage’s initial burn, indicates that apparent leak.

The first stage however successfully completed its nineteenth flight, landing on a drone ship in the Pacific.

This failure ended an incredible string of 344 successful launches, a record unmatched by any rocket ever in the history of space exploration. It was also the very first launch failure of SpaceX’s Block 5 Falcon 9, the rocket’s final design that has allowed the first stages to be reused now more than twenty times.

The next SpaceX launch is presently scheduled for July 14, 2024, but we should expect that launch to be postponed while engineers investigate the failure tonight. We should also expect that delay to last no more than several weeks, at most.

9 comments

SpaceX launches Turkey’s first homebuilt geosynchronous communications satellite

SpaceX today successfully launched Turkey’s first homebuilt geosynchronous communications satellite, its Falcon 9 rocket lifting off from Cape Canaveral.

The first stage completed its fifteenth flight, landing on a drone ship in the Atlantic. The fairings on this flight completed their tenth and sixteenth time, respectively.

The leaders in the 2024 launch race:

71 SpaceX
30 China
8 Russia
8 Rocket Lab

American private enterprise now leads the world combined in successful launches, 83 to 45, while SpaceX by itself still leads the entire world, including other American companies, 71 to 57.

In just over half a year, SpaceX has now exceeded the annual record of 70 launches by the entire United States, set in 1966 and held until 2022.

3 comments

SpaceX releases new video of the fourth Starship/Superheavy test flight in June

SpaceX on July 4, 2024 released a new compliation video of the fourth Starship/Superheavy test flight in June, showing some footage not previously released.

I have embedded it below. As is the policy now of many rocket companies as well as many space agencies worldwide, SpaceX added a pounding music score to the event. While sometimes this is fun, I must admit that I am finding it increasingly annoying. This is not a movie, it is real life. If anything, I think the music robs this particular event some of its magnificence by trivializing it.

But then, what do I know?

At the end, SpaceX teased a launch tower capture of Superheavy on the next flight, but I still think this is not going to happen because of the delays it would cause getting FAA approval.

» Read more

10 comments

European Parliament member demands cancellation of launch deal with SpaceX

Christophe Grudler, a member of the European Parliament (MEP) has written a letter to the government-run weather satellite company Eumetsat, demanding that it cancel its decision on June 26, 2024 to use a Falcon 9 rocket rather than the Ariane-6 on its next launch.

In a letter headlined “Request to reconsider launch decision in favour of European strategic interests”, Grudler disputes the decision of EUMETSAT, the intergovernmental European Organisation for the Exploitation of Meteorological Satellites, to choose America rather than Europe for launching its new satellite. He argues it goes against the principle of giving preference to Europe, something the organisation denies.

“I am writing to urgently request that you reconsider the recent decision to allocate the MTG-S1 satellite launch to a non-EU launch provider, and instead await the results of the inaugural launch of Ariane-6, which was your first choice for this satellite,” the Liberal member of Parliament wrote in a letter to the board.

…Grudler’s requests are threefold: “Cancel the last Council decision regarding a specific launcher solution, Await the inaugural launch of Ariane-6 before making any final decisions for MTG-S1; Reaffirm your dedication to European strategic autonomy by supporting European launch solutions”.

Eumetsat’s decision was clearly a financial one. SpaceX charges much less than Ariane-6, and its Falcon 9 rocket is proven and launching routinely. Ariane-6 won’t have its first launch until next week, on July 9th.

Grudler’s demands are purely political, but since the EU has generally been run top-down, letting politics and power determine its policy, he could force a cancellation of the contract. In the short term this will help ArianeGroup, a partnership of the aerospace companies Airbus and Safran that own Ariane-6, while hurting Europe’s weather satellite capabilities. In the long run it however might aid the growth of Europe’s new competing rocket startups, as it will provide them a guaranteed market. At the same time, having a guaranteed market by government fiat tends to limit competition and thus raise costs.

It appears that some politicians in Europe are still not sold on capitalism and freedom.

17 comments

Isaacman’s Polaris Dawn mission to launch July 31, 2024

Jared Isaacman
Jared Isaacman

According to a short notice on the Polaris Dawn webpage, Jared Isaacman’s manned orbital mission where he will do the first spacewalk by a private citizen is now targeting a launch date of July 31, 2024.

The four-person mission is planned to spend five days in orbit in SpaceX’s Resilience Dragon capsule, during which it will fly to as high as 870 miles, the highest orbit flown since Gemini 11 in 1966, and the farthest any human has flown from Earth since the Apollo lunar missions. That orbit will make possible some new radiation research:

[T]his is high enough to penetrate the inner band of the radioactive Van Allen Belts that encircle the Earth. This isn’t good for the crew consisting of Mission Commander Jared Isaacman, Mission Pilot Scott Poteet, Mission Specialist Sarah Gillis, and Mission Specialist and Medical Officer Anna Menon, but their initial orbit will be highly elliptical with a lower altitude of 120 miles (190 km), so their exposure will be minimal.

The purpose of this radiological game of chicken is to conduct 38 science experiments to study the effects of spaceflight and space radiation on human health. When these are completed, the altitude for the remainder of the five days in orbit will be reduced to 430 miles (700 km).

Isaacman will then attempt his spacewalk, opening a hatch on Resilience that replaced its docking port. While Isaacman will be the only one to exit the capsule, all four crew members will be in comparable spacesuits, since the capsule has no airlock and thus its entire atmosphere will escape during these activities.

If this mission is successful, I expect Isaacman will renew his push at NASA for making the goal of his next Polaris mission to replace the gyros on the Hubble Space Telescope. At the moment agency officials have expressed skepticism and seem uninterested. That might change however.

7 comments

SpaceX gets NASA contract to launch gamma-ray space telescope

NASA yesterday announced that it has awarded SpaceX a contract to launch a new gamma-ray space telescope, dubbed the Compton Spectrometer and Imager (COSI), using its Falcon 9 rocket and targeting an August 2027 launch date.

The firm-fixed-price contract has a value of approximately $69 million, which includes launch services and other mission related costs. The COSI mission currently is targeted to launch August 2027 on a SpaceX Falcon 9 rocket from Cape Canaveral Space Force Station.

This wide-field gamma-ray telescope will study energetic phenomena in the Milky Way and beyond, including the creation and destruction of matter and antimatter and the final stages of the lives of stars. NASA’s COSI mission will probe the origins of the Milky Way’s galactic positrons, uncover the sites of nucleosynthesis in our galaxy, perform studies of gamma-ray polarization, and find counterparts to multi-messenger sources. The compact Compton telescope combines improved sensitivity, spectral resolution, angular resolution, and sky coverage to facilitate groundbreaking science.

The stated launch price gives us a sense of what SpaceX is charging these days for launches. The contract award also illustrates once again why the delays in developing ULA’s Vulcan and Blue Origin’s New Glenn rockets — caused by Blue Origin’s difficulties in manufacturing its BE-4 rocket engine — has ended up costing both companies a lot of money in sales. SpaceX keeps getting these launch contracts because Vulcan and New Glenn are not yet flying operationally. Vulcan has flown once, but it is probably isn’t capable of adding additional launches to is manifest. More important, the rocket is not yet reusable, and probably could not match SpaceX’s price.

As for New Glenn, it supposedly will make its first launch this fall, but we shall see. It remains four-plus years behind schedule, and though it is described as reusable, its first stage landing vertically like a Falcon 9, it is doubtful it will become doing this on its first launches. It needs to prove out its systems first.

5 comments

SpaceX launches 20 Starlink satellites

SpaceX early this morning launched another 20 Starlink satellites, its Falcon 9 rocket lifting off from Cape Canaveral.

The first stage completed its sixteenth flight, landing on a drone ship in the Atlantic.

The leaders in the 2024 launch race:

70 SpaceX
29 China
8 Russia
8 Rocket Lab

American private enterprise now leads the world combined in successful launches, 81 to 44, while SpaceX by itself still leads the entire world, including other American companies, 70 to 55.

To get a sense of how incredible SpaceX’s launch pace this year has been, those 70 launches, completed in only days more than first half of the 2024, matches the American record for launches in a entire year, that was set in 1966 and remained the record until 2022.

4 comments

SpaceX studying changes to de-orbit procedures for Dragon service module

Because it appears the trunk section of the service module of SpaceX’s Dragon capsules actually survives re-entry, the company is now studying changes to its de-orbit procedures so that it can guarantee that trunk will not crash on land, as has happened now three times in the past two years.

The solution [a NASA official] said NASA and SpaceX are looking at involves changing deorbiting procedures. Currently, the trunk is released before the capsule performs its orbit burn. That means the trunk can remain in orbit for months before making an uncontrolled reentry.

Instead, [that NASA official] said engineers are examining doing the deorbit burn and then releasing the trunk. That would provide more control of where the trunk reenters, ensuring that any debris that survives reentry lands in unpopulated regions.

To make this new procedure work they need to recalculate the fuel requirements for doing the de-orbit burn. It also requires them to figure out when to detach the trunk after the burn. I expect SpaceX to successfully implement these changes before the next Dragon launch, whether manned or unmanned.

5 comments

SpaceX and China complete launches

Both SpaceX and China completed launches in the past 12 hours. First, SpaceX last night launched a package of National Reconnaissance Office reconnaissance satellites, its Falcon 9 rocket lifting off from Vandenberg in California. The first stage completed its eighth flight, landing on a drone ship in the Pacific. The two fairings completed their seventh and thirteenth flights respectively.

Then, early today China launched a new communications satellite, its new Long March 7A rocket lifting off from its coastal Wenchang spaceport. Video of the liftoff can be seen here.

The leaders in the 2024 launch race:

69 SpaceX
29 China
8 Russia
8 Rocket Lab

American private enterprise still leads the world combined in successful launches, 80 to 43, while SpaceX by itself still leads the entire world, including other American companies, 69 to 54.

10 comments

New update on SpaceX’s preparations for future Starship/Superheavy test launches

Link here. Lots of progress described, all suggesting SpaceX continues to target late July for the next test orbital flight. Very much worth reading.

The article repeatedly suggests the work to prepare the launch tower at Boca Chica to catch a returning Superheavy means the next launch will attempt such a catch, but in truth there is no evidence such a thing is planned, other than a single tweet by Elon Musk. As the article finally admits in its next-to-last paragraph,

Starship can now fly missions that have very similar profiles to Flight 4 with the existing FAA license, but a license modification is needed for any catch attempt. If Flight 5 does indeed proceed with a catch attempt at the tower for Booster 12, additional paperwork will need to be filed for this license modification.

I continue to expect SpaceX to propose such a catch on a later flight. The tower work at Boca Chica could be the company doing the necessary work to prove to the FAA that a amended launch license process should be issued, but not for the next flight.

12 comments
1 50 51 52 53 54 234