Falcon 9 to be modified

The competition heats up: SpaceX is modifying its Falcon 9 rocket based on engine tests it performed on the December 22 returned first stage.

SpaceX will be making modifications to its Falcon 9 rocket based on what the company learned from re-igniting the engines on the vehicle it landed. That’s according to SpaceX president Gwynne Shotwell, who spoke about the state of the company today at the Commercial Space Transportation Conference in Wasington, DC. Shotwell didn’t specify what those modifications will be, but said the changes will make the vehicle “even more robust” for its ascent into space.

This report helps explain why SpaceX has pushed back all planned launches of the upgraded Falcon 9 rocket. Their tests of the returned first stage revealed issues that they think are important enough to be addressed before another rocket is launched, and they are proceeding to deal with those issues.

It also illustrates an enormous advantage they have over every other rocket company that has ever existed in the past. They, unlike all past rocket companies, actually have a used first stage that they can study to see the real consequences of launch and landing. All previous estimates of those consequences were only based on computer models and speculation.

Another 5 month slip of first Falcon Heavy launch

In the heat of competition: Amid a slew of SpaceX launch delays in the past month due to the introduction of an upgraded Falcon 9, Elon Musk noted at a student event in Texas on Sunday that the first demo launch of the Falcon Heavy is likely to happen in September, not April as previously announced.

The article is mostly focused on the launch delays of the Falcon 9, which for some of SpaceX’s customers are becoming a financial problem. The company is obviously trying to make sure that further Falcon 9 launches are a success, but the unreliability of its schedule is clearly a reason satellite companies like Eutelsat have signed new contracts with Russia’s ILS or Arianespace. Even with the problems Russia has had with its Proton they have managed a more reliable launch schedule.

Then again, the Proton and Ariane 5 have been around for decades. Their companies aren’t trying to improve them in any way. The delays in SpaceX’s schedule are somewhat understandable in this context. Better to launch slowly with new designs then to have a failure that entirely stops things for months.

Nonetheless, it might be wise for SpaceX to settle on the present Falcon 9 design for awhile, so that they can catch up and make their customers happy. Moreover, the further delay of the Falcon Heavy launch is definitely disappointing.

Air Force certifies Falcon 9 upgrade for military launches

The competition heats up: The Air Force has approved use of SpaceX’s upgraded Falcon 9 rocket for use in military launches.

What this means is that SpaceX is increasingly considered an acceptable bidder for future military launch contracts. Moreover, it means that SpaceX will be able to use the Falcon 9 first stage that they are landing vertically, giving them more recoverable first stages for future flights.

Blue Origin to increase New Shepard launch rate

The competition heats up: Blue Origin expects to increase the rate of test flights for its New Shepard reusable rocket in 2016.

“We expect to shorten that turnaround time over time this year, and fly this vehicle again and again,” [Blue Origin President Rob Meyerson] said. Those upcoming tests will use the same New Shepard vehicle that flew the previous two flights, with hardware and software modifications as needed between flights. Meyerson said the company still plans to perform “dozens” of test flights of New Shepard over the next couple of years before the company is ready to carry people on the vehicle. “It really depends on how the flight test program goes,” he said. “It could be a little faster than that, or it could be a little longer than that, depending on what we learn.”

I expect that by the end of 2016, the U.S. will have two proven reusable first stage rockets and two operational orbital cargo spacecraft. And that doesn’t count the likely first demo flight of Falcon Heavy.

Video of Dragon/SuperDraco engine test

The competition heats up: SpaceX today released a video of a five second test they did in November of the SuperDraco thrusters attached to their Dragon capsule.

I have embedded the video below the fold. This test, which took place on a test stand with the capsule hanging from a crane cable, was part of their work to develop a launch abort capability for the manned version of Dragon. The thrusters will also be used eventually to make possible vertical land landings of the capsule.
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The Falcon 9 first stage almost landing

I can’t resist. I have to post that video here of the Falcon 9 first stage landing and then falling over from Sunday. You can see it below the fold. It is incredibly impressive, because it shows that the stage actually did succeed in landing, though a failure of some kind afterward caused it to tip over. The company says it was the failure of one landing leg, but if you watch the video you can see that the angle of fall is between two legs, which suggests that the cause was more complicated.

Nonetheless, don’t be surprised if by the end of 2016 SpaceX is successfully landing its first stages on every launch.
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Falcon 9 launches NASA satellite, first stage landing fails

The competition heats up: SpaceX successfully put its first NASA/NOAA science satellite in orbit today, though its attempt to land the Falcon 9 first stage on a barge failed when one landing leg broke and the stage tipped over.

The first stage however was still recovered as it fell sideways on the barge. The link above includes a picture, which shows that stage lying on its side. The engines might be recoverable, but certainly they have enough material from the stage to do tests and learn a great deal more about how it tolerates the stresses of launch. Commenter Frank provides a link to a video that shows the stage falling over and exploding, something the images I had seen previously had not shown. They might have more material to test, but hardly as intact as I had first thought.

Nonetheless, they have now successfully test fired the engines from last month’s recovered first stage.

The 156-foot first stage booster that carried out that successful landing was taken to the company’s hangar at Launch Complex 39A at NASA’s Kennedy Space Center in Florida and partially inspected. It was later taken back to Launch Complex 40 and hoisted upright via a crane. On Jan. 15, a static fire was conducted. “Data looks good overall,” Musk said in a tweet, but noted Engine No. 9—one of the outer engines—showed thrust fluctuations. He said that there may have been some debris ingestion, but the engine data looks OK and that they would borescope later that night. There has been no word on how that inspection went.

That all nine engines functioned is a very good sign, even if one had issues.

Orbital ATK and SpaceX win Air Force contracts

The competition heats up: The Air Force has awarded Orbital ATK and SpaceX contracts to develop new rocket engines to help end the U.S.’s reliance on Russian rocket engines.

The Orbital contract is initially worth $47 million, with the company committed to spend $31 million of its own money., according to the Defense Department’s daily digest of major contract awards. Eventually the government could pay the company $180 million. SpaceX’s contract meanwhile was for $33.6 million initially for the development of its new Raptor upper stage engine, with a total government payment to be $61 million.

And that’s not all. Later today NASA will announce the winners in its second ISS cargo contract. The competitors are SpaceX, Orbital ATK, and Sierra Nevada. I am hoping the latter two win, since that would allow the construction of a fourth American spacecraft, Sierra Nevada’s Dream Chaser, capable of lifting cargo and crew into space.

The Falcon has landed

SpaceX has produced a short video that recaps its last launch and the successful landing of its first stage. I have embedded it below, because it is worth seeing again as the company is preparing to do it again this weekend. It is also worth watching again to see the joyous celebration of everyone watching at the moment, all of whom know deep down that they have just witnessed a significant event in the history of the human race.

Russians to develop Falcon 9-like rocket

The competition heats up: The Russian government has apparently given the go-ahead to the development of a Falcon 9-like modular rocket, original dubbed Soyuz 5 but now called Fenix (Phoenix).

The images at the link show it to be similar in concept to Falcon 9, with its first stage used as a component to produce multiple configurations. With one first stage it would resemble Falcon 9. In its Falcon Heavy configuration it would use three first stages strapped together. Moreover, the article notes that development would begin as expendable, but shift towards re-usability during operation, like Falcon 9. And it does appear that reducing cost is its main driver, since it will involve the development of only one engine and the reuse of it in every stage, like Falcon 9,

If all goes as outlined in the plan (don’t bet on it), the rocket would be operational by 2025, which is the one difference with Falcon 9. SpaceX got its rocket designed and launched in about five years. The Russian governmental system is going to take ten years to do the same..

The article is a detailed explanation of the rocket mentioned by Deputy Prime Minister Dmitri Rogozin during his confusing television briefing on December 30. The irony here is that, while this rocket might be able to compete with the Falcon 9 of 2016, when it becomes operational in 2025 who knows what will be considered competitive.

Next Falcon 9 first stage will try to land on barge

The competition heats up: With its January 17 launch from Vandenberg, SpaceX will attempt to land the first stage on a barge in the Pacific.

This will also be the first attempt from the California launch site. If successful, it will give SpaceX greater flexibility on future first stage recoveries, as some launches won’t have the fuel to get the stage back to land but could bring it down on a barge at sea.

2015 the busiest launch year for Florida since 2003

The competition heats up: With 17, Florida had more rocket launches in 2015 than it has had in more than a dozen years.

Russia once again had the most launches in the year, with 29 (including 3 failures). Overall, launches worldwide were down, from 92 in 2014 to 87 in 2015. However, the uptick in the U.S., spurred I think by SpaceX, suggests that the U.S. numbers will continue to rise, and in in a few years the U.S.will take the lead.

Note also that when the shuttle was retired many thought that — with the loss of that government operation — it would be the end of the Florida launch business. Competition and private enterprise have instead shown that a dependence on government is not the only way to do things, and is in fact not the best way to do things.

Recovered Falcon 9 first stage undamaged

Recovered Falcon 9 first stage

The competition heats up: In an Instagram post, Elon Musk has revealed that the Falcon 9 first stage that successfully landed vertically after launch is in its hanger and is essentially undamaged.

Elon Musk: “Falcon 9 back in the hangar at Cape Canaveral. No damage found, ready to fire again.”

Musk’s post included a higher resolution version of the picture on the right, showing a close-up of the stage near its top. This image reveals that, despite some minor paint damage and dirt, this section of the stage does appear whole and ready to go. Even the landing fins are folded and appear undamaged.

Musk’s post also suggests that the stage is ready for its first post-launch test firing, which underlines how unique this opportunity is. No one has ever had a functioning first stage available for testing after it had been launched and returned to Earth. Past assumptions (an important word) have always said that the stress of launch would damage it enough that it wouldn’t be cost effect to reuse it. SpaceX’s engineers now will have an opportunity to find out if that assumption was true or false. I strongly suspect they will find that this assumption was false, that it was used as a bugaboo by the small-minded to discourage just this kind of effort by SpaceX.

This article notes that Musk has previously said it costs $60 million to build the first stage, but only $200K to refuel it. Since SpaceX says it charges about $70 million per launch, that first stage is most of SpaceX’s cost for each launch. If the stage can reused later, the cost of later launches will thus plummet incredibly. Assume they can only reuse the stage once. Amortized over only two launches the cost is still cut by almost half. More importantly, the ability to reuse will be an incentive for them to build the stage right the first time, so that it can be reused multiple times.

I repeat: The importance of this breakthrough has not yet sunk in. It is going to change the entire aerospace industry and everything we do in space.

Update: I have corrected the post above, which originally incorrectly stated that the picture showed the stage near its base.

SpaceX to display recovered first stage

The competition heats up: Rather than re-fly it, Elon Musk suggested today that, after some testing, SpaceX will likely put its first recovered Falcon 9 first stage on display instead.

“[We will] do a static fire at the launch pad there, to confirm that all systems are good and that we are able to do a full thrust hold-down firing of the rocket,” Musk said after the stage landed. The static fire will also test the modifications SpaceX has made to Pad 39A to support its rockets.

After that though, the stage will become a display piece. “I think we will keep this one on the ground for tests that prove it could fly again and then put it somewhere — just because it is quite unique,” Musk said.

Since they already have a satellite company, SES, willing to buy that first stage, this only underlines how this last Falcon 9 launch changes everything. Nor do I think this change has sunk in with most people yet. The last launch was not a one-time event. SpaceX’s intends to recover as many of its first stages as it can in all future launches. Their Falcon 9 first stage is no longer expendable. Thus, they can afford to put this first recovered stage on display because they expect all future first stages to fly again.

Musk vs Bezos vs Branson

The competition heats up: Two stories today highlight the entertaining and totally beneficial space race that now exists between private American space companies, instigated by SpaceX’s successful vertical landing of its Falcon 9 first stage.

The first is a Popular Mechanics post showing two graphics comparing the flights of Blue Origin’s New Shepard rocket with Falcon 9’s first stage.

As they correctly note,

Both companies did a big thing and deserve accolades for it. The race is on to bring on true reusability, which has the potential to drive down the cost of space launches if done correctly. But Jeff Bezos is working with a rocket barely the size of the engine of the Falcon 9 first stage. For suborbital flight, Bezos did a big thing. For orbital flight, SpaceX did an even bigger thing. In suborbital flight, Bezos may have beat SpaceX’s Grasshopper rocket to a full suborbital flight and return, but he isn’t ready to fly with the Falcon yet.

Blue Origin is posed to become SpaceX’s biggest competitor, but they clearly are behind in the race and will need to do a lot to catch up.

The second article is an excellent essay by Doug Messier at Parabolic Arc noting that at this stage the race isn’t really between Musk and Bezos but between Bezos and Richard Branson.

Messier notes that Bezos’ New Shepard rocket is built to sell tickets to tourists on suborbital flights. He is not competing with SpaceX’s orbital business but with Richard Branson’s space tourism business at Virgin Galactic. And more significantly, it appears that despite a ten year head start, Richard Branson appears to be losing that race, and badly.

Not only that, but while SpaceShipTwo is essentially a deadend, capable only of suborbital tourism, Bezos’s New Shepard was designed to be upgraded to an orbital ship and rocket. Once they chaulk up some suborbital ticket sales and some actual flights, something they seem posed to do in the next two years, they will likely then begin moving into the orbital field. They will then leave Virgin Galactic far behind.

The coming bright age

As regular readers of Behind The Black know, I routinely report on the depressing state of western culture, where our intellectual academic community appears more interested in standing with their eyes closed and their fingers in their ears yelling, “La-la-la-la-la-la-la-la!!!” as loud as they can so they can avoid learning new things or hearing facts that might disturb their tiny little bubble of incorrect assumptions. Such behavior is comparable to the close-minded thinking that caused the medieval dark ages, when the search for knowledge died and Roman culture withered. It took a thousand-plus years for western civilization to come out of that shadow and begin to grow again.

The success of SpaceX yesterday to vertically land the first stage of its Falcon 9 rocket while also successfully putting eleven smallsat satellites in orbit however that gives me hope that a dark age is not coming. Despite living in a time when freedom is denigrated, when free speech is squelched, and when oppressive regulation and government control is the answer to every problem, the enduring spirit of the human soul still pushed through to do an amazing thing.

SpaceX’s success is only the beginning. The ability to reuse the engines and first stage will allow them to lower their launch costs significantly, meaning that access to space will now be possible for hundreds if not thousands of new entrepeneurs who previously had ideas about developing the resources of the solar system but could not achieve them because the launch costs were too high. In fact, the launch of Orbcomm’s smallsat constellation by this Falcon 9 demonstrated this. Not only is this company proving the efficiency of smallsats, they now have a launch vehicle, the Falcon 9, that they can afford to use. In the past Orbcomm would have been hard-pressed to finance its satellite constellation using the expensive rockets of older less innovative launch companies like Boeing and Lockheed Martin.

SpaceX however is not alone in revolutioning the launch industry. Blue Origin has also demonstrated some of the same launch capabilities as SpaceX, vertically landing its first stage. In competition these two companies and their armies of brilliant and creative engineers are going to make it possible for the human race to explore and colonize the solar system.

Even as old Earth sinks into increasing regulation, oppressive rule-making, and tyrannical close-mindedness, the explorers of the solar system, led by this new American launch industry, will break away from that morass. Hopefully, the new space-faring societies they create out there amid the stars will, like the settlers of North America in the 1600s, help re-establish freedom for future generations back here on Earth.

SpaceX lands the first stage!

The competition heats up: SpaceX has successfully vertically landed its first stage after putting 11 Orbcomm satellites into orbit.

If you go to the SpaceX website they broadcast the whole thing live. And people are going crazy there right now.

I am sure they will post the video at the SpaceX website and youtube channel later today. The link to the full broadcast of the launch and landing is here. The landing sequence begins at about 25 minutes in, a little less than four minutes after launch.

Next Falcon 9 first stage to touch down on land?

The competition heats up: SpaceX is considering an attempt to land its Falcon 9 first stage on land in its next launch in two weeks.

Carol Scott, who works technical integration for SpaceX within NASA’s Commercial Crew Program, told reporters here at the Cape Canaveral Air Force Station today that SpaceX’s first attempt at a land-based rocket landing may be coming sooner than the public expects. “You know how they want to fly the stage back, right? Their plan is to land it out here on the Cape [Canaveral] side,” Scott told reporters.

The company declined to comment on Scott’s remarks, which are vague enough to leave them plenty of wiggle room. Not that it matters. Even if they attempt the next first stage landing on a barge, a landing on land will soon follow. It is only a matter of time.

Blue Origin lands first stage rocket vertically

The competition heats up: Yesterday Jeff Bezos’s company Blue Origin did its second test flight of its New Shepard suborbital rocket and capsule, and successfully recovered the rocket’s first stage, landing the stage vertically using its rockets.

As Jeff Bezos wrote at the link:

Rockets have always been expendable. Not anymore. Now safely tucked away at our launch site in West Texas is the rarest of beasts, a used rocket.

This flight validates our vehicle architecture and design. Our unique ring fin shifted the center of pressure aft to help control reentry and descent; eight large drag brakes deployed and reduced the vehicle’s terminal speed to 387 mph; hydraulically actuated fins steered the vehicle through 119-mph high-altitude crosswinds to a location precisely aligned with and 5,000 feet above the landing pad; then the highly-throttleable BE-3 engine re-ignited to slow the booster as the landing gear deployed and the vehicle descended the last 100 feet at 4.4 mph to touchdown on the pad.

When you watch the video you’ll see that we took the liberty of engineering all the drama out of the landing.

I have posted video of the flight below the fold.

SpaceX has been attempting this with its orbital Falcon 9 rocket for the last two years. They have come very close, hitting their target and almost landing. They plan to try again in December. Blue Origin however has beaten them to it, even if they have done it with a suborbital rocket.This demonstrates unequivocally that the concept is sound and that a rocket’s first stage can be recovered. It also demonstrates that of all the rocket companies in the world, SpaceX and Blue Origin are in position to dominate for at least the next decade. I am very confident that SpaceX will succeed in its efforts to recover its first stage. I am also very confident that Blue Origin’s plans to upgrade New Shepard into an orbital rocket/capsule will proceed quickly.

In both cases, the companies will then move forward, capable of recovering and reusing significant parts of their rockets, thus making it possible to significantly lower the launch cost and thus charge their customers less. No one else is in this position, or even close to it. The launch market will belong to them.
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ULA concedes GPS competition to SpaceX

The competition cools down: ULA has decided against bidding on a military GPS launch contract, leaving the field clear for SpaceX.

ULA, which for the past decade has launched nearly every U.S. national security satellite, said Nov. 16 it did not submit a bid to launch a GPS 3 satellite for the Air Force in 2018 in part because it does not expect to have an Atlas 5 rocket available for the mission. ULA has been pushing for relief from legislation Congress passed roughly a year ago requiring the Air Force to phase out its use of the Russian-made RD-180 engine that powers ULA’s workhorse Atlas 5 rocket.

This decision might be a lobbying effort by ULA to force Congress to give them additional waivers on using the Atlas 5 engine. Or it could be that they realize that they wouldn’t be able to match SpaceX’s price, and decided it was pointless wasting time and money putting together a bid. Either way, the decision suggests that ULA is definitely challenged in its competition with SpaceX, and until it gets a new lower cost rocket that is not dependent on Russian engines, its ability to compete in the launch market will be seriously hampered.

SpaceX successfully tests its Dragon capsule abort rocket thrusters

The competition heats up: SpaceX has successfully tested its abort rocket thrusters that will be used to speed a Dragon capsule away from any rocket during a failed launch.

Named SuperDracos, the engines are arranged in four pairs – SpaceX calls them ‘jetpacks’ – integrated around the outside of the Crew Dragon spacecraft. Firing all at once, the eight engines produce 120,000 pounds of thrust – enough power to accelerate a Crew Dragon from zero to 100 mph in 1.2 seconds. In the unlikely event of an emergency, that power means the ability to lift the crew a safe distance off the launch pad or far away from a booster failing on the way to orbit. That capability was demonstrated earlier this year in a pad abort test that confirmed the SuperDraco design in a flight-like condition.

A normal launch of the Crew Dragon atop a Falcon 9 rocket would not offer the SuperDracos anything to do during the mission since their only responsibility is to fire in an emergency to rescue the crew onboard. Eventually, SpaceX plans to use the SuperDracos in the place of a parachute during landing.

Competition for ISS cargo contract reduced to three

The competition heats up: With NASA once again delaying its decision on the next contract round for supplying cargo to ISS — this time to January — Boeing also revealed that NASA had eliminated the company from the competition, leaving only SpaceX, Orbital ATK, and Sierra Nevada in the running for the two contracts.

Earlier I had said that if the decision had been up to me, which of course it isn’t, I would pick Orbital and Sierra Nevada, since SpaceX and Boeing already have contracts to ferry crews to ISS. If you add Orbital’s Cygnus and Sierra Nevada’s reusable Dream Chaser, you then have four different spacecraft designs capable of bring payloads into orbit, a robust amount of redundancy that can’t be beat. When I wrote that I also noted that I thought it wouldn’t happen because Boeing’s clout with Congress and NASA would make it a winner.

With Boeing now out of the picture, it seems to me that the reason NASA has delayed its final decision again is that it wants to see what happens with the return to flight launches of Dragon and Cygnus in the next three months. A SpaceX Dragon success will cement that company’s position in the manned contract area, while an Orbital ATK Cygnus succuss will make picking them for a second contract seem less risky. In addition, maybe NASA wants Sierra Nevada to fly another glide test of its Dream Chaser test vehicle, and is now giving it the time to do so.

NASA to decide on 2nd cargo contracts Nov 5

The competition heats up: NASA will announce the two contract winners for its second round of ISS cargo contracts on November 5.

If it was up to me to pick the two winners from the four companies bidding, SpaceX, Boeing, Orbital ATK, and Sierra Nevada, I would go with Orbital ATK and Sierra Nevada. SpaceX and Boeing already have contracts to ferry crews to ISS with their Dragon and Starliner capsules. By picking Orbital ATK’s Cygnus capsule and Sierra Nevada’s Dream Chaser reusable mini-shuttle, NASA would then have four different ways to get payloads to ISS.

Sadly, the decision is not up to me. It is more likely NASA will pick SpaceX and Boeing. Boeing especially is likely to get picked because they are an established big player with lots of capital and influence.

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