SpaceX gets its first official Air Force contract

The competition heats up: On April 27 the Air Force made it official and announced that SpaceX has won its first military contract, breaking ULA’s launch monopoly.

This contract award really isn’t a surprise, as SpaceX had been certified by the Air Force as a qualified bidder, and ULA had declined to bid on this particular contract, leaving SpaceX as the Air Force’s only possible contractor.

Update: The Air Force has admitted that SpaceX’s $83 million price is 40% less than what ULA has typically charged for a comparable launch, confirming what Elon Musk and SpaceX (and many others, including myself back in 2005) have claimed all along, that the Air Force’s EELV bulk buy (giving ULA an Air Force launch monopoly) was a bad idea, discouraging innovation, forcing costs up, and guaranteed to force the government to spend a lot of unnecessary extra money.

I must add that it is definitely worthwhile reading my UPI column from 2005 again, now, more than a decade later. I predicted quite accurately what has subsequently happened following the merger of Lockheed Martin and Boeing to form ULA.

Dragon to go to Mars in 2018

The competition heats up: Though no details have yet been released, SpaceX has announced through its twitter feed that they plan to send a Dragon to Mars by 2018.

This is not really a surprise, as rumors have been circulating literally for years of Musk’s Martian goals. Nor am I doubtful they can do it. What is important about this announcement is that it suggests that they are now confident that the delays for the first Falcon Heavy launch are mostly over, and that it will happen in the fall as presently planned. With this rocket they will have the launch capability to do a test flight to Mars.

A close look at Falcon 9’s reusable cost savings

Link here.

The analysis is interesting and thoughtful, though some of the negative comments quoted from a former NASA engineer only illustrate why NASA was unable to do this very well. Moreover, these comments from Arianespace’s chief suggest that Arianespace doesn’t understand basic economics.

Arianespace Chief Executive Stephane Israel, in an April 23 briefing at Europe’s Guiana Space Center here on the northeast coast of South America, said Europe’s launch sector can only guess at how much SpaceX will need to spend to refurbish its Falcon 9 first stages. Israel said European assessments of reusability have concluded that, to reap the full cost benefits, a partially reusable rocket would need to launch 35-40 times per year to maintain a sizable production facility while introducing reused hardware into the manifest.

…Israel’s argument, which he has made before, is that even if first stages can be recovered and refurbished in a cost-effective way, the launch rate needed for maximum cost savings – and hence price reductions to customers – is beyond Europe’s reach. The only nations today whose governments are launching sufficiently often to reach those rates are the United States and China, and even these government markets may be insufficient, in and of themselves, to close the business case.

The customer base is not static. If you lower the price, the customer base grows, a fact that Elon Musk understands and which has been driving his effort from day one.

Congress micro-manages rocket engineering again

In an effort to funnel money to Aerojet Rocketdyne at the cost of every other rocket company in the nation, the House Armed Services Committee has written a bill that tells the Air Force exactly how it will build its future rockets.

“The Committee shares the concern of many members that reliance on Russian-designed rocket engines is no longer acceptable,” the committee said April 25. “The Chairman’s Proposal, as recommended by Chairman Rogers of the Subcommittee on Strategic Forces, denies the Air Force’s request to pursue the development, at taxpayer expense, of new commercial launch systems. It instead focuses on the development of a new American engine to replace the Russian RD-180 by 2019 to protect assured access to space and to end reliance on Russian engines. The Mark also holds the Air Force accountable for its awards of rocket propulsion contracts that violated the FY15 and FY16 NDAAs.”

…“The funds would not be authorized to be obligated or expended to develop or procure a launch vehicle, an upper stage, a strap-on motor, or related infrastructure,” says a draft of the 2017 defense authorization bill.

As presently written, the bill would leave the Air Force only one option: use engines built by Aerojet Rocketdyne.

If anything demonstrates the corruption or foolishness of our elected officials, it is this proposal. Not only are they telling the Air Force how to design rockets, they are limiting the options so much that they are guaranteeing that it will either cost us more than we can afford, or it won’t be doable at all. As I say, either they are corrupt (working to benefit Aerojet Rocketdyne in exchange for money), or they are foolish, (preventing the Air Force from exploring as many inexpensive future options as possible).

Video of recovered Falcon 9 first stage on the road

The competition heats up: SpaceX’s recovered Falcon 9 first stage was moved by road back to the company’s testing facility in Florida yesterday, a journey that was recorded by bystanders, including people in a Kennedy Space Center tour bus.

I have embedded the longest video below the fold, because it provides the best closeup view of the booster. Look especially at the booster’s top, where you can see practically no damage. This thing looks ready to fly.
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An update on SpaceX’s recovered first stage

Link here. The story not only gives a detailed description of the prep work done to get the stage, dubbed CRS-8 S1, ready for transportation to the test facility where it will undergo static fire tests, it also gives an update on the status of SpaceX’s upcoming launches. This one sentence sums it up:

The frequency of SpaceX launches is expected to pick up the pace in June with up to three launches planned, potentially including the historic reuse of the CRS-8 S1.

If SpaceX can get three rockets off the ground in one month, a first for the company, they will help ease their launch backlog while also demonstrating that they can launch at a fast and reliable rate.

The history of Falcon 9’s recoverable first stage

This is a beautiful short supercut of the history of SpaceX’s effort to develop a recoverable first stage. Hat tip Rand Simberg.

The video notes that it took less four years, from the first flight of Grasshopper to the first successful landing by a Falcon 9 first stage. This is the kind of pace I remember as a child in the America I grew up in. New ideas were fast and continuous, and things moved. I pray we are heading for a new renaissance where things will move again.

Falcon 9 first stage hoisted from barge

The competition heats up: The recovered first stage from last week’s Falcon 9 launch has been hoisted from the barge where it landed and is being prepared for testing prior to reuse.

The crane maneuvered the first stage on to a cradle, where ground crews were expected to complete procedures to “safe” the rocket — a process which includes draining the vehicle of its toxic igniter fluid, disarming of its pyrotechnic destruct system, and removal of propellants and high-pressure gases. Some of the safing procedures were accomplished at sea before the rocket booster, which also includes the “interstage” adapter to connect with the Falcon 9’s upper stage, arrived back on Florida’s Space Coast.

The rocket’s four landing legs will be removed or retracted, and then the booster will be rotated horizontal and loaded on a trailer for transport to a nearby SpaceX facility for inspections and a series of “static fire” engine tests.

The link has some good pictures of the operation and the stage.

Falcon 9 first stage returns to port

The competition heats up: The recovered first stage of last week’s Falcon 9 launch has returned to port, and is being prepared for tests and eventual reflight.

The Falcon 9’s destination is unconfirmed, but SpaceX chief executive Elon Musk said Friday the rocket’s first stage will likely go to launch pad 39A — a former shuttle launch facility now leased by SpaceX — for a series of engine firings to verify its flight readiness.

The objective: Fly the first stage booster again, perhaps as soon as June. “We’re going to do a series of test fires,” Musk told reporters after Friday’s launch. “We’re hoping to do that at the Cape, rather than transport it to Texas (SpaceX’s rocket test facility), and then bring it back. Our plan is to basically fire it 10 times in a row on the ground. If things look good at that point, then it’s qualified for reuse and launch. We’re hoping to re-launch on an orbital mission in … June.”

SpaceX already has one customer, satellite-maker SES, quite eager to pay the discounted price to fly one of its satellites on this booster.

Dragon arrives at ISS

The competition heats up: SpaceX’s Dragon capsule has been berthed with ISS, bringing with it Bigelow’s privately built inflatable test module.

This berthing also makes it the first time the two American cargo freighters, Dragon and Cygnus, are docked at ISS at the same time.

In a related non-news story, the head of Russia’s space agency Roscosmos, which now controls that country’s entire aerospace industry, claimed in a television interview today that Russia is the world’s “undisputed leader … in launch vehicles and launch services,” noting that they launch about 40% of all launches worldwide.

That’s nice for him to say, but just because you say it doesn’t make it so. I expect that 40% number (which includes all Russian government launches and is thus inflated from their actual market share) to shrink considerably in the coming years, as the Russian space industry has shown a complete inability to innovate in the last twenty years. With the consolidation of that industry into a single corporation all run by the government, I do not expect that inability to go away anytime soon.

Video of Falcon 9 first stage barge landing

This is so incredible to watch that I must post it on the webpage. I think I’ve already seen it a dozen times, and still cannot get over how the rocket, coming in fast and on an angle, rights itself, lands, bounces slightly, and then settles upright into place.

The future here is rushing up on us, fast, in the best way possible.

SpaceX lands its first stage on a barge

The competition heats up: SpaceX has for the first time successfully landed the first stage of its Falcon 9 rocket on a barge, even as it has successfully launched Dragon to ISS.

Go here to see the stage on the barge, even as I type. More here, including images.

That makes two first stages recovered, suggesting that this is going to become increasingly routine for the company. Now comes the next big step, using one of these used stages a second time to launch another satellite.

Ariane 6 delayed by tax and legal issues

In the heat of competition: Even as Airbus Safran claimed today that Ariane 6 will be price competitive with SpaceX’s Falcon 9, the company cannot begin work on the new rocket because of a turf war Arianespace and French tax collectors.

The tax issue is as follows:

Airbus and Safran had agreed that Safran would pay Airbus 800 million euros ($874 million) in cash, in addition to its rocket-engine manufacturing capability, to become a 50-50 ASL shareholder with Airbus. Airbus officials since the beginning of the year have been negotiating with French tax authorities to determine how to minimize the tax bite of the cash transfer, which industry officials could be as high as 500 million euros, leaving Airbus with a net of just 300 million euros.

Delays in the cash transfer have meant that ASL, which is expected to count 8,000 employees, has been operating with only around 400 employees. In addition, it has made it difficult for the initial ASL team to present a fixed-price Ariane 6 production proposal to the 22-nation European Space Agency, which is financing the majority of Ariane 6 development.

In addition, the merger is being reviewed by the European Commission, part of the European Union.

The commission is looking at whether Arianespace’s minority shareholders, who are Ariane 6 contractors, will be protected once Airbus Safran Launchers raises its Arianespace shareholding to 74 percent from today’s 39 percent. The commission is also reviewing concerns expressed by satellite builders that Airbus, which is a major manufacturer of commercial satellites, might give its own satellites preferential treatment in setting the Ariane 6 manufest.

Airbus Safran still insists they can get the new rocket launched by 2020, but somehow that doesn’t seem reasonable to me, especially because I expect the French and European government authorities here to carve out their piece of the action, thus making it harder for the private company to deliver on time.

Computer chip company sues SpaceX

The competition heats up: A computer chip manufacturer has sued SpaceX, accusing it of stealing both its engineers and the computer chips they were designing.

Broadcom’s co-founder and chief technology officer Henry Samueli met with SpaceX CEO Elon Musk in October 2015 in attempts to solidify an agreement, at which time Musk insisted Broadcom keep its “A-team” on the project, according to the complaint.

But even as Samueli and Musk were meeting, other SpaceX representatives were attempting to uncover the identities of the “A-team” engineers working on the Space X project, Broadcom says in its complaint. Five Broadcom engineers – all of whom worked on the SpaceX project – resigned their positions with the company effective March 11, and refused to disclose their new employer, according to the complaint. Broadcom says SpaceX confirmed they hired the five engineers on March 9, saying nothing prevented them from hiring other Broadcom engineers.

For its part, SpaceX says the Broadcom engineers – all named as defendants in Broadcom’s complaint – approached them. “SpaceX did not pursue or lure engineers from Broadcom,” a SpaceX spokesman said. “On the contrary, these engineers reached out to SpaceX anticipating significant layoffs at the Broadcom Irvine location.”

DOD opens ULA investigation

The deputy inspector general of the Defense Department has notified the Air Force that he is beginning an investigation into ULA and the DOD over their relationship and contract.

He also made it clear that the investigation was sparked by last week’s comments by a ULA executive who subsequently resigned.

This is all a game. The Air Force and ULA have been colluding for years to squeeze out any competition. There is no one in Washington who needs an investigation to find this out. The inspector general will issue a report, the Air Force will admit its error and promise to do better, and they will then try to have things continue as they have.

The one difference, however, will be that SpaceX will be there, providing real competition. Thus, what matters isn’t the investigation by the inspector general. What matters is the existence of a competing company willing to put cost pressure on ULA and the Air Force.

SpaceX sets date for next Dragon launch

The competition heats up: SpaceX has scheduled April 8 for the next Falcon 9 launch, set to carry its first Dragon capsule since the launch failure last year.

Though this is the most important news contained by the article, its focus is instead on the various preparations that SpaceX is doing at its Texas test facility to prepare for this launch as well as the increased launch rate required for the company to catch up on its schedule.

Note that the Dragon launch will also be significant in that it will be carrying Bigelow’s inflatable test module for ISS, built for only $17 million in less than 2 years. NASA, ESA, or JAXA would have required at least half a billion and several years to have accomplished the same.

SpaceX estimates 30% price cut from reusable 1st stage

The competition heats up: At a satellite conference on Wednesday SpaceX President Gwynne Shotwell estimated that they will be able to cut the price of launch to about $40 million, a 30% cut from their already low prices, once they can reliably begin reusing the first stages of the Falcon 9 rocket.

Given that SpaceX has no intention, for now, of recovering the second stage, she said a launch with a previously used first stage could be priced 30 percent less than the current Falcon 9 rockets.

SES of Luxembourg, SpaceX’s biggest backer among the large commercial satellite fleet operators, has said it wants to be the first customer to fly with a reused stage. But SES Chief Executive Karim Michel Sabbagh said here March 8 that SES wanted a 50 percent price cut, to around $30 million, in return for pioneering the reusable version.

Shotwell said it was too early to set precise prices for a reused Falcon 9, but that if the fuel on the first stage costs $1 million or less, and a reused first stage could be prepared for reflight for $3 million or so, a price reduction of 30 percent – to around $40 million – should be possible.

Shotwell also said they hope to launch 18 times this year, with the first Falcon Heavy launch now set for November. This is another two month delay from their previous announcement, which had said they were hoping to launch in September.

With only two launches so far this year, I must say I am skeptical they can achieve 16 more launches in the year’s remaining 9 months, a rate of about one almost every two weeks. They have never come close to this schedule, and though I believe they can eventually do so, I don’t think they can do it so quickly.

Another Falcon Heavy customer switches to different rocket

The competition heats up: Afraid of more delays in SpaceX’s Falcon Heavy rocket, Inmarsat has booked a Russian Proton rocket for a 2017 commercial satellite launch.

London-based Inmarsat is the second Falcon Heavy commercial customer to have sought a Plan B given the continued uncertainties in the launch schedule of Falcon Heavy, whose inaugural flight has been repeatedly delayed. Carlsbad, California-based ViaSat Inc. in February moved its ViaSat-2 consumer broadband satellite from the Falcon Heavy to Europe’s Ariane 5 rocket for an April 2017 launch, securing what may be launch-service provider Arianespace’s last 2017 slot for a heavy satellite.

Iridium dumps Russia for SpaceX

In the heat of competition: Because of Russian red tape Iridium has switched from a Russian rocket to SpaceX’s Falcon 9 for placing its first 10 next generation communications satellites in orbit this year.

I thought the Putin government’s consolidation of its entire aerospace industry into a single corporation was going to speed things up? Not. Then again, SpaceX might not be any better, considering the problems it continues to have meeting its launch schedule.

SpaceX scrubs Falcon 9 launch again

Update: It appears that they called the launch because of winds, though it also appears that the lower oxidizer temperatures have also reduced their weather margins.

In the heat of competition: For the second day in a row SpaceX has canceled a commercial launch of its Falcon 9 rocket because they were unable to get the oxygen in its tanks as cold as required.

The denser propellant gives the rocket added thrust, contributing to what SpaceX says is a 33 percent overall increase in its performance compared to the previous version.

But during countdowns Wednesday and Thursday, SpaceX reported trouble keeping the “deeply cryogenic” propellant cold enough. Although Thursday’s launch window lasted 96 minutes, it turned out SpaceX really only had one opportunity during that window. If any problem arose, SpaceX said the liquid oxygen would have to be drained and re-loaded, a process that would take too long.

This problem is troubling, suggesting that there might be a more fundamental issue here than they are saying. First, there was the significant delay since the last launch of this upgraded fueling system in December, implying that the data from that launch required some reworking. Now, they have scrubbed two launches in a row because they couldn’t get the oxygen cold enough to properly fuel the rocket. I also wonder if they need to reach a colder temperature in order to get enough fuel loaded to get the satellite to its proper orbit.

I generally trust SpaceX’s engineers to address a problem and fix it. Right now, however, they are under the gun. They need to get this working and begin launching rockets on a more reliable schedule. They have a lot of customers waiting in line.

SpaceX launch scrubbed

SpaceX today scrubbed its Falcon 9 launch of a commercial communications satellite about a half hour before launch time.

They have not revealed why they cancelled, though they report the rocket is in good condition and have rescheduled for the same 6:46 pm (Eastern) launch tomorrow.

Update: It appears they had not gotten the rocket’s liquid oxygen as cold as they want. The colder it is, the denser it is, and the more fuel they can pack into the tank.

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