Blue Origin lands first stage rocket vertically

The competition heats up: Yesterday Jeff Bezos’s company Blue Origin did its second test flight of its New Shepard suborbital rocket and capsule, and successfully recovered the rocket’s first stage, landing the stage vertically using its rockets.

As Jeff Bezos wrote at the link:

Rockets have always been expendable. Not anymore. Now safely tucked away at our launch site in West Texas is the rarest of beasts, a used rocket.

This flight validates our vehicle architecture and design. Our unique ring fin shifted the center of pressure aft to help control reentry and descent; eight large drag brakes deployed and reduced the vehicle’s terminal speed to 387 mph; hydraulically actuated fins steered the vehicle through 119-mph high-altitude crosswinds to a location precisely aligned with and 5,000 feet above the landing pad; then the highly-throttleable BE-3 engine re-ignited to slow the booster as the landing gear deployed and the vehicle descended the last 100 feet at 4.4 mph to touchdown on the pad.

When you watch the video you’ll see that we took the liberty of engineering all the drama out of the landing.

I have posted video of the flight below the fold.

SpaceX has been attempting this with its orbital Falcon 9 rocket for the last two years. They have come very close, hitting their target and almost landing. They plan to try again in December. Blue Origin however has beaten them to it, even if they have done it with a suborbital rocket.This demonstrates unequivocally that the concept is sound and that a rocket’s first stage can be recovered. It also demonstrates that of all the rocket companies in the world, SpaceX and Blue Origin are in position to dominate for at least the next decade. I am very confident that SpaceX will succeed in its efforts to recover its first stage. I am also very confident that Blue Origin’s plans to upgrade New Shepard into an orbital rocket/capsule will proceed quickly.

In both cases, the companies will then move forward, capable of recovering and reusing significant parts of their rockets, thus making it possible to significantly lower the launch cost and thus charge their customers less. No one else is in this position, or even close to it. The launch market will belong to them.
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ULA concedes GPS competition to SpaceX

The competition cools down: ULA has decided against bidding on a military GPS launch contract, leaving the field clear for SpaceX.

ULA, which for the past decade has launched nearly every U.S. national security satellite, said Nov. 16 it did not submit a bid to launch a GPS 3 satellite for the Air Force in 2018 in part because it does not expect to have an Atlas 5 rocket available for the mission. ULA has been pushing for relief from legislation Congress passed roughly a year ago requiring the Air Force to phase out its use of the Russian-made RD-180 engine that powers ULA’s workhorse Atlas 5 rocket.

This decision might be a lobbying effort by ULA to force Congress to give them additional waivers on using the Atlas 5 engine. Or it could be that they realize that they wouldn’t be able to match SpaceX’s price, and decided it was pointless wasting time and money putting together a bid. Either way, the decision suggests that ULA is definitely challenged in its competition with SpaceX, and until it gets a new lower cost rocket that is not dependent on Russian engines, its ability to compete in the launch market will be seriously hampered.

SpaceX successfully tests its Dragon capsule abort rocket thrusters

The competition heats up: SpaceX has successfully tested its abort rocket thrusters that will be used to speed a Dragon capsule away from any rocket during a failed launch.

Named SuperDracos, the engines are arranged in four pairs – SpaceX calls them ‘jetpacks’ – integrated around the outside of the Crew Dragon spacecraft. Firing all at once, the eight engines produce 120,000 pounds of thrust – enough power to accelerate a Crew Dragon from zero to 100 mph in 1.2 seconds. In the unlikely event of an emergency, that power means the ability to lift the crew a safe distance off the launch pad or far away from a booster failing on the way to orbit. That capability was demonstrated earlier this year in a pad abort test that confirmed the SuperDraco design in a flight-like condition.

A normal launch of the Crew Dragon atop a Falcon 9 rocket would not offer the SuperDracos anything to do during the mission since their only responsibility is to fire in an emergency to rescue the crew onboard. Eventually, SpaceX plans to use the SuperDracos in the place of a parachute during landing.

Competition for ISS cargo contract reduced to three

The competition heats up: With NASA once again delaying its decision on the next contract round for supplying cargo to ISS — this time to January — Boeing also revealed that NASA had eliminated the company from the competition, leaving only SpaceX, Orbital ATK, and Sierra Nevada in the running for the two contracts.

Earlier I had said that if the decision had been up to me, which of course it isn’t, I would pick Orbital and Sierra Nevada, since SpaceX and Boeing already have contracts to ferry crews to ISS. If you add Orbital’s Cygnus and Sierra Nevada’s reusable Dream Chaser, you then have four different spacecraft designs capable of bring payloads into orbit, a robust amount of redundancy that can’t be beat. When I wrote that I also noted that I thought it wouldn’t happen because Boeing’s clout with Congress and NASA would make it a winner.

With Boeing now out of the picture, it seems to me that the reason NASA has delayed its final decision again is that it wants to see what happens with the return to flight launches of Dragon and Cygnus in the next three months. A SpaceX Dragon success will cement that company’s position in the manned contract area, while an Orbital ATK Cygnus succuss will make picking them for a second contract seem less risky. In addition, maybe NASA wants Sierra Nevada to fly another glide test of its Dream Chaser test vehicle, and is now giving it the time to do so.

NASA to decide on 2nd cargo contracts Nov 5

The competition heats up: NASA will announce the two contract winners for its second round of ISS cargo contracts on November 5.

If it was up to me to pick the two winners from the four companies bidding, SpaceX, Boeing, Orbital ATK, and Sierra Nevada, I would go with Orbital ATK and Sierra Nevada. SpaceX and Boeing already have contracts to ferry crews to ISS with their Dragon and Starliner capsules. By picking Orbital ATK’s Cygnus capsule and Sierra Nevada’s Dream Chaser reusable mini-shuttle, NASA would then have four different ways to get payloads to ISS.

Sadly, the decision is not up to me. It is more likely NASA will pick SpaceX and Boeing. Boeing especially is likely to get picked because they are an established big player with lots of capital and influence.

A detailed update on the Falcon 9 return-to-flight

Link here. It appears that SpaceX hopes to complete the following launches in quick order::

1. November 24: First Falcon 9 upgrade launch: 11 Orbcomm low-orbit satellites
2. December 15: Last old Falcon 9 launch: Jason 3
3. December 27: Second Falcon 9 upgrade launch: SES-9 geosynchronous communications satellite
4. Early January: Third Falcon 9 upgrade launch: Dragon and the Bigelow BEAM inflatable module to ISS

All these dates are of course subject to delays. Launches 1 and 3 will definitely attempt vertical landings of the first stage on a barge.

The main point of the article above was to note that the SpaceX is now ready to do a full thrust test firing of the first stage that will be used in the November 24 launch, doing that test at its McGregor, Texas, test facility. As noted, “All Falcon stages pass through the Texas site, allowing them to be fired up and tested for any issues prior to continuing their journey to the launch site.” The article then described one case where the testing successfully spotted an issue that was fixed prior to launch.

I think this speaks volumes about the robustness of SpaceX’s manufacturing process. Their rockets are built in one place, shipped to another for testing, and then shipped to a third for launch. And all within mere weeks. This robustness also suggests that the rocket’s first stage will be able to withstand its vertical landing and be able to be reused, as planned.

The article also provides some further insights in why the company switched the SES-9 and Orbcomm launches.

ULA prepares Atlas 5 for its third October launch

The competition heats up: ULA will attempt its third Atlas 5 launch in October, launching a new GPS satellite for the Air Force on October 30.

In the past ULA never packed its launches in this tightly. I suspect they are now doing so because of the competition from SpaceX. They need to show their customers, both commercial and the government, that they are a reliable launch provider. Launching three Atlas 5s in one month is one way to do it.

SpaceX Dragonfly test vehicle arrives in Texas

The competition heats up: Dragonfly, SpaceX’s test capsule for testing vertical rocket landings, has arrived at their facility in McGregor, Texas.

DragonFly will be attached to a large crane, ahead of a series of test firings of its SuperDraco thrusters to set the stage towards the eventual goal of propulsive landings. The first test is set to take place in the next few weeks to kick start around two years of incremental testing.

Similar in concept to Grasshopper, Dragonfly is not an actual Dragon capsule, but a testbed for figuring out how to do vertical landings with a capsule, using thrusters.

SpaceX switches payloads for next launch

The competition heats up: SpaceX has rearranged the payloads for its next two launches, delaying the SES-9 geosynchronous communications satellite launch until December to instead launch 11 Orbcomm low-orbit satellites in November.

Using the upgraded Falcon 9, this switch will give them more fuel to try a vertical landing of the first stage on this first launch. They will then try again on the second launch.

Facebook to provide internet access to Africa

The competition heats up: Using an Israeli communications satellite built by the European satellite company Eutelsat and slated to be launched by SpaceX in 2016, Facebook will provide internet service to the African continent.

Under a partnership announced Monday, Facebook and European satellite operator Eutelsat will buy all of the broadband capacity on the AMOS-6 satellite owned by Israeli company Spacecom. The mission has no confirmed launch date, with SpaceX still recovering from a Falcon 9 launch failure in June, but the partners expect the satellite to begin service in the second half of 2016, according to a press release.

What I like about this is the number of companies involved, all trying to make money, with Facebook the newcomer to the space industry. And the more the merrier, I say!

ULA completes its 100th successful launch

The competition heats up: In a rare private commercial launch, ULA’s Atlas 5 rocket put a Mexican communications satellite in orbit on Friday, the 100th successful launch for the company.

The company still faces the same problems it did before this launch: It is running out of Russian engines for the Atlas 5, Congress is not willing to give them permission to use more, and the cost competition from SpaceX is not going to let up.

Smallsat company buys its own Falcon 9 rocket to launch 20 satelites

The competition heats up: Spaceflight Industries has purchased a single dedicated Falcon 9 rocket launch to launch 20 small satellites sometime in 2017.

Buying a dedicated launch, rather that seeking excess capacity on other launches, provides Spaceflight with more than just additional payload capacity. Secondary or “rideshare” payloads are subject to the schedule of the primary capability, and can be bumped off the launch if the mass of the primary payload grows. With a dedicated mission, Spaceflight is in greater control. “It helps us establish a regular cadence of launches,” Blake said. “We can book all kinds of rideshare passengers onto something that is going to be there at a certain time to a certain orbit.”

This purchase also indicates the growing strength of the smallsat industry. These companies are beginning to gain the investment capital to buy their own launches rather than fly as secondary payloads.

New launch contracts for SpaceX and ILS

The competition heats up: Launch competitors SpaceX and ILS announced new contracts today for launching commercial satellites into orbit.

SpaceX announced two new contracts, one from the Spanish communications company Hispasat, who signed them up to use a Falcon 9, and a second from the Saudia Arabian communications company Arabsat for a Falcon Heavy launch.

ILS meanwhile got its own contract from Hispasat to use a Proton to put another Hispasat communcations satellite into orbit.

The two Hispasat contracts show the advantages of competition for satellite makers. They now have more than one company to choose from, and are spreading their business around to give them options while encouraging these companies to compete against each other by lowering prices.

SpaceX releases video showing glimpse of manned Dragon interior

The competition heats up: SpaceX today released a short video showing a very limited glimpse at the interior of the manned version of its Dragon capsule.

I’ve embedded the video below the fold, but I will tell you it is quite disappointing. Lots of tight close-ups of seatbelts and seats and instrument panels without really providing a clear picture of the capsule’s interior.
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Engineers propose using SpaceX rocket and capsule to bring samples back from Mars

Engineering by powerpoint! Several NASA engineers have proposed using SpaceX’s Falcon Heavy rocket and an upgrade of its Dragon capsule to bring samples back from Mars.

The researchers have drawn up a plan that uses a modified version of SpaceX’s uncrewed Dragon cargo capsule, which has already flown six resupply missions to the International Space Station for NASA. The Red Dragon variant would include a robotic arm, extra fuel tanks and a central tube that houses a rocket-powered Mars Ascent Vehicle (MAV) and an Earth Return Vehicle (ERV).

Red Dragon would launch toward Mars atop SpaceX’s huge Falcon Heavy rocket, which is scheduled to fly for the first time next year. After a long deep-space journey, the capsule would touch down near the 2020 Mars rover (whose landing site has not yet been chosen). “Red Dragon can go anywhere the rover can go, as far as landing elevation and terrain,” Gonzales said. “We’re confident we could land in front of the rover and have it drive to us.”

Red Dragon’s robotic arm would then grab a sample from the rover’s onboard cache (assuming the 2020 rover does indeed carry its samples, rather than stash them someplace) and transfer it to a secure containment vessel aboard the ERV, which sits atop the MAV. If something goes wrong during this exchange, Red Dragon can simply scoop up some material from the ground using its arm. The MAV would then blast off from the center of the capsule, like a missile from a silo, sending the ERV on its way back to Earth. The ERV would settle into orbit around our planet; its sample capsule would then be transferred to, and brought down to Earth by, a separate spacecraft — perhaps another Dragon capsule.

I like this concept because it uses available or soon-to-be available resources that are also relatively cheap to adapt for the mission. I also warn everyone that this is, as I note above, engineering by powerpoint. It is a concept, hardly a real proposal. The track record of seeing these kinds of proposals by NASA actually happen is quite poor.

First Falcon Heavy launch now scheduled for April/May 2016

The competition heats up: SpaceX is now aiming for a spring launch of the first Falcon Heavy.

That first launch will be a demonstration mission without a paying customer. That launch will be followed in September by the Space Test Program 2 mission for the Air Force, carrying 37 satellites. Rosen said the company was also planning Falcon Heavy launches of satellites for Inmarsat and ViaSat before the end of 2016, but did not give estimated dates for those missions.

Though no one should bet a lot of money on this launch schedule, if they get even half this accomplished they will be doing quite well. This, combined with the possibility that they will safely land the first stage of the Falcon 9 by then as well, will put SpaceX in an undeniably dominate position in the launch market.

Blue Origin abandons patent for barge-landing a rocket

The heat of competition: After losing a decision of the U.S. Patent office in a dispute with SpaceX, Blue Origin has withdrawn the patent it was awarded in March 2014 for vertical landing a rocket on an ocean-going barge.

In an order made public today, the U.S. Patent Trial and Appeal Board granted a motion to cancel the remaining 13 of 15 claims in the Blue Origin rocket-landing patent. Blue Origin itself had made the motion to cancel those claims, effectively acknowledging that its case was lost.

Blue Origin, based in Kent, Wash., has separately filed a “reissue” patent application covering the same general area. However, SpaceX has already attempted multiple rocket landings at sea and would likely be grandfathered in, allowing it to continue the practice, even if Blue Origin were to ultimately succeed in securing a valid patent.

The two companies are definitely in a heated competition. This is not the only legal dispute they have had, with SpaceX winning previously as well. Blue Origin had challenged the award of a 20-year lease to SpaceX of its launchpad at Kennedy. It lost.

In this case, it was absurd on its face for the patent office to award this patent to Blue Origin, especially since, at the time it did so, SpaceX was clearly already doing this exact thing.

SpaceX delays its next launch

SpaceX has decided to delay its next launch for several additional months as it continues its investigation into the June Falcon 9 launch failure.

The next mission on SpaceX’s launch calendar had been a U.S. government ocean-monitoring satellite called Jason 3, but Shotwell indicated that a commercial communications satellite would move to the front of the line. Luxembourg-based SES SA has a contract to fly on the first Falcon 9 rocket that features an upgraded first-stage engine. The upgrade will allow SpaceX to attempt to land its rockets back at the launch site from high-altitude missions so they can be refurbished and reused.

They had originally hoped to return to flight in September. This is now probably delayed until November. However, that their next flight will include the upgraded Merlin engine and it will be a commercial flight means they will once again likely try for a vertical landing of that first stage. Moreover, SES has already said that if the landing is successful it wants to buy that first stage for a future launch. SES hopes to save money this way, while also encouraging innovation in the launch market which it sees as a long term gain for putting its payloads into orbit.

Russians consider building reusable rocket

The competition heats up: Roscosmos is studying proposals for building a reusable first stage that will use wings to return to the launchpad for later reuse.

The project draft has been created as part of Russia’s 2016-2025 space program. According to Izestia, Russia could spend over 12 billion rubles (around $180 million) on the creation of the reusable first stage before 2025. The newspaper cites space experts as saying that satellite launches could become much cheaper with the use of renewable launchers as they would allow to save millions of dollars on engines installed on the first stage of the rocket. The cost of the engines used on the current expendable launch vehicles is $10-70 million.

I’m not sure how seriously we should take this. The Russians consider lots of proposals, many times leaking the proposals to the press for any number of reasons. Most of those proposals never come to fruition.

Nonetheless, SpaceX’s effort to make its Falcon 9 first stage reusable, thus making it far less expensive than anyone else’s, is clearly influencing the Russians, as it has ULA and the Europeans. They are feeling competitive pressure, and are thus compelled to respond.

NASA postpones decision again for 2nd ISS cargo contracts

In the heat of competition: NASA has again delayed its decision on awarding its second round of contracts for providing cargo to ISS, delaying the decision from September until November 5.

The launch failures this year is the major reason NASA has held off making a decision. They need to see how both SpaceX and Orbital ATK react to the failures, as both have also bid for second round contracts.

The mobile launch building at Vostochny

At their new spaceport at Vostochny, the Russians are building a moveable launch building that will enclose their Soyuz rockets prior to launch.

Painted in elegant blue and white and standing almost 50 meters high, the Mobile Service Tower, MBO (for Mobilnaya Bashnya Obsluzhivaniya), is designed to provide personnel access to the Soyuz rocket during the countdown to liftoff from its launch pad in Vostochny. The structure can be also used to service the pad after launch and to process the rocket in case of an aborted liftoff.

With the tower in place, technicians can easily reach practically any part of the rocket as high as 37 meters above the surface of the launch pad. Internal access bridges of the tower surround the upper portion of the first and second stage, the third stage and the payload fairing.

The article also notes that “for decades, Soviet soldiers and officers and later their Russian civilian successors had to brave winter cold and summer heat preparing Soyuz rockets for launch on open-air gantries in Baikonur and Plesetsk. But in a sign how times have changed, the new generation of rocketeers will be protected from snow and rain with a climate-controlled tower completely enclosing the Soyuz rocket before liftoff from its newest launch pad at Russia’s Vostochny Cosmodrome.”

The irony here is profound. Big moveable buildings is how NASA has been doing it since Apollo. It is also what Boeing’s Delta family of rockets uses at Vandenberg in California. It is also why the Saturn 5 was and the Delta is so expensive to launch.

SpaceX abandoned such complicated structures in designing its Falcon 9, and instead decided to copy the old Soviet method of simple buildings for horizontal assembly and the simple horizontal transport to the launchpad. This appears to save a lot of money while simplifying rocket assembly.

That the Russians are now copying NASA’s more expensive but fancy mobile building approach means that, once again, their government is making decisions not based on efficiency but the prestige their political decisions can give them. From a competitive perspective, this is not going to benefit the Russia space effort, in the slightest.

But their workers will be more comfortable while they assembly those rockets!

SpaceX pinpoints likely cause of Falcon 9 failure

The investigation into the failure of the Falcon 9 launch June 28 now thinks the cause was a failed strut in the upper stage.

The struts are 2 feet long and about an inch thick at its thickest. SpaceX does not make the struts, a supplier does. From now on, each one will be individually checked, Musk said, and the design and material may be altered for added strength. The struts are designed to handle 10,000 pounds of force at liftoff; at the time of the accident, they would have been seeing only 2,000 pounds of force. A failure at such a low threshold is “pretty crazy,” Musk said. The strut most likely failed at its attachment point, he added.

Another change: Beginning with its next launch, each Dragon cargo carrier will be equipped with software for deploying its parachutes. The Dragon destroyed last month, along with an estimated $110 million worth of NASA equipment and supplies, would have survived if the parachutes normally used for descent at mission’s end could have been activated, Musk said.

The investigation is still not finalized, but is likely close to completion.

SpaceX in no hurry to launch 4000 satellite constellation

In the heat of competition: During an interview on July 7, Elon Musk noted that SpaceX’s project to launch a 4,000 satellite communications constellation will be not be hurried.

“A lot of companies have tried it and broken their pick on it,” Musk said in response to an audience question during an appearance at the International Space Station Research and Development Conference here. “We want to be really careful about how we make this thing work, and not overextend ourselves.”… “We’re hopefully going to launch a test satellite next year,” Musk said in Boston, not going into detail about the satellite’s capabilities.

Musk indicated that SpaceX was not in a rush to develop the system. “We’re still in the early stages of a big LEO constellation communications idea,” he said. “I think the long-term potential of it is pretty great, but I don’t want to overplay or overstate things.”

NASA names its astronauts for the first Dragon and CST-100 flights

The competition heats up: NASA today named the four government astronauts that will fly on the first manned demo flights to ISS of SpaceX’s Dragon and Boeing’s CST-100.

Bob Behnken, Eric Boe, Doug Hurley and Sunita Williams are veteran test pilots who have flown on the shuttle and the International Space Station. ….

NASA said the four astronauts will train with both companies and have not yet been assigned to flights. Two-person crews will fly the first test flights by each capsule, after they have completed an orbital test flight without people on board. Company proposals anticipate an all-NASA crew flying SpaceX’s Dragon test flight, with Boeing’s CST-100 carrying a split NASA-Boeing crew. Boeing has not yet identified its astronaut.

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