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Rocket Lab completes first static fire test of previously flown rocket engine

Capitalism in space: Rocket Lab has successfully completed for the first time a full duration static fire test using one of its Rutherford rocket engines that had been flown on a launch earlier this year, recovered, and refurbished.

The engine was previously successfully launched to space and returned to Earth during Rocket Lab’s recent recovery mission, ‘There And Back Again’, launched on May 2, 2022. The mission was the first time Rocket Lab attempted a mid-air capture of Electron’s first stage, using parachutes on the rocket to slow its descent from space before a helicopter plucked the rocket from the sky as it approached Earth’s surface. The Electron stage was ultimately released for a soft ocean splashdown, before it was collected by vessel and returned to Rocket Lab’s production complex.

The refurbished Rutherford engine passed all of the same rigorous acceptance tests Rocket Lab performs for every engine, including 200 seconds of engine fire and multiple restarts. Data from the test fire shows the engine produced full thrust of 21kNs within 1000 milliseconds of ignition and performed to the same standard of a newly-built Rutherford engine. This Rutherford engine will now continue as an engine life-leader for future Rutherford development.

I have embedded a video of the full test below. This achievement makes Rocket Lab only the third company to successfully refire a previously flown engine, after SpaceX and NASA’s space shuttle engines. It might also be the first time an engine recovered from the ocean has been successfully refurbished. SpaceX had tried to do the same with early Falcon 9 first stages, before they could land vertically, but all accounts suggested the salt water made the engines unusable.

Based on the the quote above, however, this engine will not be used on a future flight, but for testing only. The company still intends to catch the stages as they descend by parachute with a helicopter, which will then transport them safely to land. Further attempts to do so will take place in later launches this year.


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On Christmas Eve 1968 three Americans became the first humans to visit another world. What they did to celebrate was unexpected and profound, and will be remembered throughout all human history. Genesis: the Story of Apollo 8, Robert Zimmerman's classic history of humanity's first journey to another world, tells that story, and it is now available as both an ebook and an audiobook, both with a foreword by Valerie Anders and a new introduction by Robert Zimmerman.

 
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5 comments

  • David Eastman

    “This achievement makes Rocket Lab only the second company to successfully refire a previously flown engine, after SpaceX”

    Um, Aerojet-Rocketdyne? They re-flew RS-25’s hundreds of times…

  • David Eastman: Oy. You are right. It is as if in my mind the space shuttle didn’t exist. I will fix.

  • sippin_bourbon

    In the Rocketlab release, I noted this sentence.
    “Data from the test fire shows the engine produced full thrust of 21kNs within 1000 milliseconds of ignition…”

    So.. One second? It is an odd choice of words. I am wondering if it was a typo. Too many zeros maybe?

  • I would suggest that the quantity is given in relation to the scale used. Expressing the data in milliseconds isn’t odd if you are using a millisecond scale.

  • Edward

    From the press release:

    If we can achieve this high level of performance from engine components recovered from the ocean, then I’m optimistic and incredibly excited about what we can do when we bring back dry engines under a helicopter next time.”

    Their curiosity paid off. Most engineers would have written off the engine, but these guys decided to test it out anyway. Amazingly, it worked.

    Also, Robert, you mean refired a previously flown orbital engine. Blue Origin has reflown suborbital engines. I find it interesting that SpaceX, with its reentry burn, seems to avoid stressing its Falcon 9 Merlin engines much harder than Blue Origin stresses New Shepard’s BE3 engine. The Falcon slows to a speed similar to the maximum reentry speed reached by the New Shepard booster. The Space Shuttle protected its engines with a structural element.

    However, Rocket Lab does not have a reentry burn to help reduce the stress on its engine during reentry, and now they have refired their only recovered flown engine after it was soaked in the ocean for a while.

    I think the word is “gumption.”

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