Battle of the heavy lift rockets

Check out this very detailed and informative look at unstated competiton between NASA’s SLS rocket and SpaceX’s heavy lift rocket plans that are even more powerful than the Falcon Heavy.

Key quote: “It is clear SpaceX envisions a rocket far more powerful than even the fully evolved Block 2 SLS – a NASA rocket that isn’t set to be launched until the 2030s.”

The SpaceX rocket hinges on whether the company can successfully build its new Raptor engine. If they do, they will have their heavy lift rocket in the air and functioning far sooner than NASA, and for far far far less money.

The decision on manned spaceflight

The rumors are swirling. Today alone the news included three different articles about NASA’s upcoming decision to down-select to either one or two in its manned commercial crew program.

The third article above speculates that the decision will be made shortly after this weekend, maybe as soon as next week. It also outlines in nice detail the companies who are competing for the contract.

I strongly expect NASA to pick two companies, not one, as the agency has repeatedly said it wants to have redundancy and competition in manned space flight. To this I agree whole-heartedly. Right now, if I was a betting man (which I am not), I would pick SpaceX and Sierra Nevada as the two companies to get the nod.

If NASA only picks one company that I don’t think there is much doubt that it will be SpaceX.

And then again, government agencies, because of politics, have sometimes made some incredibly stupid decisions. For example, back in the 1970s the company that proposed the space shuttle was rejected for another big space company that had more political clout, which then turned around and essentially stole the first company’s designs to build the space shuttle from them. It just took longer and cost more.

Single sensor caused Falcon 9R failure

SpaceX has identified the cause of the failure of last week’s Falcon 9R test flight failure as a single sensor.

On the Falcon 9R, there was no backup for this sensor, so the rocket was required to self-destruct when the sensor failed. On a Falcon 9, other sensors would have picked up the slack and the rocket would have continued in flight.

That the sensor is used by the Falcon 9, however, explains why they have delayed the next commercial flight. They probably want to make sure they understand why the sensor failed so they can reduce the chance of failure on the Falcon 9.

A tugboat for satellites

The competition heats up: An Israeli start-up is building a satellite tugboat that could be used to move stranded satellites to their proper orbits.

The planned satellite, once built and deployed, should be able to rendezvous with in-orbit satellites and propel them into new orbits, give them course corrections, or steer them towards what’s known as the “graveyard orbit” – a decommissioned satellite graveyard some 300km above their usual height of 36,000 kilometers over the equator. This fuel saving can extend a communications satellite’s life.

The company says its tugboat design could be a possible solution to two stranded Galileo Project satellites, now in possibly unusable orbits following a launch malfunction over the weekend.

The spacecraft would use an ion engine for propulsion.

Antares to launch polar orbiting satellites?

The competition heats up: Orbital Sciences expects within a year to get government approval to use its Antares rocket to launch sun-synchronous satellites from its launch facility at Wallops Island, Virginia.

Currently Antares is used to launch cargo resupply missions to the international space station, whose orbital inclination — the angle at which it passes over the equator — of 51.6 degrees dictates that the rocket follow a southeasterly flight path over the Atlantic Ocean. To reach high-inclination orbits, the vehicle would presumably need to fly more directly toward the equator.

Among the details to be settled is the exact configuration of the Antares rocket Orbital would use to place satellites into sun-synchronous orbits, which are commonly used for Earth observation missions. The Antares rockets flown to date have been two-stage vehicles, but the company offers three-stage versions for missions with more stringent orbital-insertion accuracy or high-energy requirements.

The issue here is making sure the rocket stays clear of population areas during launch. An almost due south launch path, needed for polar orbit from Wallops Island, would pass this test.

A new Falcon 1 to compete against SpaceX

The competition heats up: A rocket launch start-up created by former SpaceX engineers seeks to build their own Falcon 1 rocket for the small satellite market.

Their rocket, called Firefly, will use a number of new and old technological ideas. The highlighted words in this paragraph, however, stood out to me the most:

Just as Firefly is drawing on a lot of government research in its aerospike technology, the company is using a key element of the SpaceX Merlin engine—the pintle injector—in its new engine’s combustion chamber. Markusic, who jumped ship from NASA to SpaceX after the agency sent him to Kwajalein Atoll in the Marshall Islands to observe the first flight of the Falcon 1, says he started working on the technology—also used on the Apollo program’s lunar-descent engine —at SpaceX and when he was developing a liquid-fuel alternative to the hybrid engine used on Virgin Galactic’s SpaceShipTwo. [emphasis mine]

It only took one trip to see SpaceX in operation for this NASA engineer to become a former NASA engineer.

SpaceX delays commercial launch 24 hours

SpaceX has delayed its next commercial launch one day to Wednesday in order to make sure the issues that caused its Falcon 9R test rocket to self-destruct are irrelevant to the full Falcon 9 rocket.

Seems like a prudent decision that is also not overly timid. If this had been the NASA of the past few decades, they would have generally delayed the launch for far longer.

Soyuz puts two satellites in wrong orbit

A Russian-made Soyuz rocket launched from French Guiana for Arianespace has placed two European Galileo GPS satellites into the wrong orbit.

Russianspaceweb suggests that the problem was caused by the rocket’s Russian Fregat upper stage. (Scroll down about halfway to read their report on this launch.)

Multiple independent sources analyzing the situation suggested that the Fregat upper stage had fired its engine for the right duration, however the stage’s orientation in space during the second or both maneuvers had probably been wrong. According to Jonathan McDowell, an astronomer at the Harvard-Smithsonian Center for Astrophysics and a veteran space historian, the Fregat’s angular orientation error during engine firing could reach as much as 145 degrees.

This failure is a triple whammy. It hits both Arianespace and Russia since the Soyuz was part of a partnership between the two. It also hits Europe’s Galileo GPS satellite, which after many years of development was beginning to move towards full operation.

Falcon 9R destroyed during failed test flight

In a test flight today of SpaceX’s Falcon 9R vertical take off and landing rocket the rocket was destroyed when ground controllers detected an “anomaly.”

Falcon 9R is a three engine version of the Falcon 9 first stage, designed to test designs for making that first stage capable of landing vertically. It has flown successfully a number of previous times, but this time it appears something was not quite right during the flight and ground controllers had to destroy it for safety reasons.

Is this a set back? Of course. Is it a failure? Not really, as it was a test flight of very cutting edge technology and even failures will teach you something to improve the engineering.

Air Force requests info for new engine

Corporate welfare: The Air Force on Thursday issued a request for information from industry for the replacement of the Russian-made engines used by ULA’s Atlas 5 rocket.

Companies are being asked to respond by Sept. 19 to 35 questions. Among them: “What solution would you recommend to replace the capability currently provided by the RD-180 engine?” Air Force officials have told Congress they only have a broad idea of how to replace the RD-180. Estimates of the investment in money and time necessary to field an American-built alternative vary widely. Congress, meanwhile, is preparing bills that would fund a full-scale engine development program starting next year; the White House is advocating a more deliberate approach that begins with an examination of applicable technologies.

In the request for information, the Air Force says it is open to a variety of options including an RD-180 facsimile, a new design, and alternative configurations featuring multiple engines, and even a brand new rocket. The Air Force is also trying to decide on the best acquisition approach. Options include a traditional acquisition or a shared investment as part of a public-private partnership. [emphasis mine]

The Atlas 5 is built by Lockheed Martin. This is really their problem, not the Air Force or ULA. In addition, the Air Force has other options, both from Boeing’s Delta rocket family as well as SpaceX’s Falcon 9 rocket. For the government to fund this new engine is nothing more than corporate welfare, at a time when the federal government is swimming in debt and is essentially bankrupt.

Arianespace and ESA sign contract for three launches

Arianespace and the European Space Agency (ESA) signed a contract on Thursday for the Ariane 5 rocket to launch 12 more of Europe’s Galileo GPS satellites on three launches.

This contract is a perfect example of European pork. Europe’s Galileo system might provide competition to the U.S. GPS and Russian Glonass systems, but I am not sure what additional capabilities it provides that will convince GPS users to switch to it. Instead, building it provides European jobs, while using the Ariane 5 rocket to launch it gives that increasingly uncompetitive rocket some work to do. In fact, this situation really reminds me of the U.S. launch market in the 1990s, when Boeing and Lockheed Martin decided that, rather than compete with Russia and ESA for the launch market, they instead decided to rely entirely on U.S. government contracts, since those contracts didn’t really demand that they reduce their costs significantly to compete.

Europe now appears to be heading down that same road.

Sierra Nevada abandons its own hybrid engine for Dream Chaser

The competition heats up: Sierra Nevada has decided not to use its own hybrid engine on its Dream Chaser manned shuttle.

With the apparent decision by Virgin Galactic to also abandon this engine, it would appear that hybrid rocket technology is not yet ready for prime time, if ever.

Posted from Spokane, Washington, where Diane and I will be visiting my oldest friend Lloyd and his family for the rest of the week.

Orbital plans upgrade to Antares

The competition heats up: On its next cargo mission to ISS Orbital Sciences plans on launching an upgraded Antares rocket.

For its third paid cargo mission to station, slated to launch Oct. 21, Orbital will replace the ATK Castor 30B Antares used for its latest launch with an ATK Castor 30XL. The upgrade will allow Cygnus to carry about 2,290 kilograms of cargo to station — an increase of nearly 40 percent by mass, compared with the second mission, according to Orbital’s Aug. 18 press release.

The Castor 30XL is the latest in the Castor 30 series ATK developed specifically as an Antares upper stage. A pair of Antares demonstration launches in 2013, which did not count toward fulfilling the company’s delivery-and-disposal contract with NASA, used the Castor 30A. ATK has lengthened subsequent versions of the motor, squeezing more power out of it by packing it full of more solid fuel.

Like SpaceX, Orbital Sciences is demonstrating the ability here to do operational missions simultaneously with developmental missions.

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