A detailed look at upcoming SpaceX launch recovery operations

Link here. They are expanding their drone fleet and their capsule recovery fleet. Though we should expect some big developments in the coming year, there was also this tidbit:

Earlier this year, the company’s president Gwynne Shotwell told CNBC that next year will see a decrease in the company’s launch cadence. The slip is due to a decline in the number of large geostationary communications satellites needing a launch.

Missions to a geostationary transfer orbit make up the majority of launches requiring a droneship recovery. Therefore, it is unlikely that two east coast droneships will be needed to support Falcon 9 over the next year or two.

It appears that after five years of effort, SpaceX has finally begun to clean out its backlog of contracted launches, caused by the initial development delays of the Falcon 9 and its two failures.

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GAO report indicates NASA forcing more delays in commercial crew

A Government Accountability Office report released today suggests that NASA’s complex certification requirements will cause further delays in first operational missions of the commercial crew capsules of Boeing and SpaceX.

The report shows when NASA believes Boeing and SpaceX will each have completed a single non-crewed test flight, a test flight with crew, and then undergo a certification process to become ready for operational flights. This is known as the “certification milestone.”

Based on NASA’s “schedule risk analysis” from April, the agency estimates that Boeing will reach this milestone sometime between May 1, 2019, and August 30, 2020. For SpaceX, the estimated range is August 1, 2019, and November 30, 2020. The analysis’ average certification date was December, 2019, for Boeing and January, 2020, for SpaceX.

These are obviously razor-thin margins, but the new report also indicates that Boeing is ahead in submitting paperwork needed for approval of its various flight systems and processes. This is consistent with what independent sources have told Ars, that Boeing is more familiar with NASA and better positioned to comply with its complex certification processes. [emphasis mine]

This does not surprise me. From the beginning of commercial crew there have been people at NASA working to slow SpaceX down so as to not embarrass Boeing as well as SLS/Orion. By using the “complex certification process,” which really has little to do with engineering and everything to do with bureaucracy and power politics, NASA has effectively succeeded in preventing SpaceX from getting off the ground. The company could have flown a manned Dragon at least a year ago, if NASA had not stood in the way and imposed numerous safety demands, some of which make no sense.

Meanwhile, NASA’s bureaucracy and certification process has created a situation where neither company might be ready to fly when the ticketed flights on Russian Soyuz capsules end. To solve this gap the agency is actually thinking of stretching out ISS missions so it doesn’t have to fly ferry missions as much. While longer missions to ISS make sense — if your goal is to learn how to get to Mars — this isn’t why NASA is thinking of doing it. Instead, it is doing it so that it can make private space, especially SpaceX, look bad.

All in all, NASA’s management seems entirely uninterested in real space exploration, and the risks it entails. Instead, they are focused on power politics and serving the needs of the big space contractors that they have worked with for decades, accomplishing little while spending a lot of taxpayer dollars.

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SpaceX installs much larger arms for net on ship for fairing recapture

Capitalism in space: SpaceX has completed the installation of much larger arms for the net that will be used to try catching rocket fairings.

While it’s difficult to estimate from photos alone, it appears that Mr Steven’s new arms are minimum of roughly 65 meters squared, assuming a square aspect ratio. In other words, the vessel’s next and newest net could have an area as large as 3600 square meters (~40,000 square feet, ~0.85 acres), easily more than quadruple the size of Mr Steven’s previous net. For comparison, the massive autonomous spaceport drone ships (ASDS) SpaceX often recovers its Falcon 9 and Heavy boosters aboard have a usable landing area of roughly 45,000 square feet, a little more than 10% larger than Mr Steven’s new net.

With these vast new arms, struts, and (soon enough) net, SpaceX is likely as close as they have ever been to successfully catching a Falcon 9 fairing, an achievement that would likely allow the company to begin reusing the large carbon fiber-composite shrouds almost immediately. Critically, although SpaceX appears to have begun attaching recovery hardware to both fairing halves in recent West Coast attempts, it remains to be seen whether Mr Steven’s new claw apparatus will be able to catch both halves, thus closing the gap on fairing recovery without necessitating the leasing and modification of perhaps three additional copies of the vessel.

This new net setup is big. We shall see if it works during an Iridium launch later this month.

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First manned Dragon capsule completes thermal vacuum tests

Capitalism in space: SpaceX’s first manned Dragon capsule has completed its thermal vacuum tests ahead of its test orbital flight, presently scheduled for September of this year.

There have been hints that this schedule could be further delayed. That neither SpaceX nor NASA were willing to comment about the results of the thermal tests could be a cause for concern, or it could simply be that they have not yet digested the material and wish to do so first before commenting.

I suspect a more firm schedule will be announced before the end of this month.

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SpaceX successfully launches Dragon to ISS

Capitalism in space: SpaceX early this morning successfully launched Dragon to ISS using its last Block 4 Falcon 9.

Both the first stage and Dragon were used components. As planned, they did not recover the first stage.

The leaders in the 2018 launch standings:

18 China
12 SpaceX
7 Russia
5 ULA
4 Japan

The U.S. and China are once again tied at 18 in the national standings.

At the moment the 2018 worldwide totals for launches is 54, and this is only for the first half of the year. As I predicted in my January review of 2017’s launch totals, we continue to trend to having more than 100 launches in 2018, the first time this has happened since before the fall of the Soviet Union. Then, the numbers were inflated because the Soviets launched a lot of out-of-date spy satellites more out of habit than practicality, which is why, when the Soviet Union fell, the launch totals dropped precipitously. Now, the numbers reflect the real commercial market in space, and suggest real sustained growth, largely fueled by SpaceX’s forcing of lower launch prices.

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Falcon 9 Dragon launch to set used booster turnaround record

Capitalism in space: The planned launch on June 29th of Dragon to ISS will set a new turnaround record for a used first stage, just over two months.

This first stage is not a Block 5 first stage, it is the last older Block 4. What this quick turnaround means for the upcoming Block 5 launches however is important.

Although CRS-15 will likely see its venerable Block 4 Falcon 9 booster expended in the ocean without a recovery attempt, the speed of Falcon 9 B1045’s refurbishment is thrilling for another, more abstract reason: if the design functions largely as intended, a Falcon 9 Block 5 booster should be able to handily crush that already impressive record with ease, and one will perhaps do just that within a handful of months of this launch.

Currently scheduled for no earlier than (NET) July 19 and late July to early August, the Telstar 19V and 18V communications satellites will require their own Block 5 launches roughly a month from today, and July 20’s Iridium NEXT-7 mission will further require its own Falcon 9 Block 5 booster for a mission from California. It remains to be seen what boosters will launch those three missions, as well as an additional two SpaceX missions tentatively scheduled for August and September.

In other words, there is a very strong likelihood that SpaceX will be reusing its Block 5 boosters almost immediately this summer.

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Dragon cargo fees to rise, due to NASA demands

A government audit has found that the fees that SpaceX charges for its Dragon cargo missions to ISS will rise as much as 50%, and the cause of that price rise is almost entirely due to NASA redesign demands.

[T]he auditors pinned much of the blame on NASA for the increase. They also emphasized that the program still seems like a good deal for lowering launch costs. Auditors cited NASA for missing opportunities to cut redundancies and bargain on pricing, and noted that the agency forced SpaceX to (expensively) redesign its Dragon spaceship from the bottom up.

The report did hint, however, that SpaceX has done some reckoning as the startup has matured. “[SpaceX] also indicated that their CRS-2 pricing reflected a better understanding of the costs involved after several years of experience with cargo resupply missions,” the auditors wrote. (A SpaceX representative declined to comment on the report.)

None of this is a surprise. There are factions in NASA that have been working for the past decade to stymie or defeat the arrival of privately built and owned spacecraft like Dragon, as it makes the NASA-built spacecraft like Orion look bad. By demanding redesigns that raise the cost for Dragon, these factions gain ammunition to attack it. I guarantee we will see op-eds doing exactly that in the next year.

No matter. In the end the private market still does it better and cheaper than the government, as the audit found.

Despite the cost increases, the report ultimately called the CRS contracts with private companies “positive steps” for NASA — especially since the agency could find discounts by launching cargo on used SpaceX Falcon 9 rocket boosters. “NASA’s continued commitment to the commercial space industry also helps spur innovations in the commercial launch vehicle market,” the auditors said.

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SpaceX successfully launches commercial satellite

Capitalism in space: SpaceX has successfully launched a commercial satellite using a previously flown first stage.

They did not attempt to recover the used first stage as it was one of their older stages, which they are clearing out as they move to the final Block 5 version of the Falcon 9.

The top leaders in the 2018 launch race:

16 China
11 SpaceX
5 Russia
5 ULA

In the national standings the U.S. has moved back ahead of China, 17-16.

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Reuseability lowers SpaceX launch price to $50 million

Capitalism in space: Reuseability lowers SpaceX launch price to $50 million.

The article is mostly about tonight’s commercial launch of an SES communications satellite. In it however it notes this comment by Musk:

SpaceX is in the process of flying and discarding older, less advanced Block 4 first stages to clear inventory – the company will likely fly just one more before moving its entire manifest to the Block 5 iteration, which CEO Elon Musk says can fly up to 10 times with minimal refurbishment between missions. Beyond that, the boosters could launch up to 100 times with moderate inspections and changes.

The next-generation vehicles feature improved reusability, upgraded thrust, retractable black landing legs that can reduce time between launches, a new black interstage and a slightly larger payload fairing, to name a few. It will also help SpaceX reduce costs from $60 million to about $50 million per launch, Musk said in May. [emphasis mine]

This price is about a third less than what both Arianespace and ULA have estimated they will charge for their new rockets, Ariane 6 and Vulcan respectively. This is also about half the price that the Russians had been charging for their Proton, which used to be the lowest price in town.

I’ll make a prediction: The drop in prices has only just begun.

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The upcoming Falcon Heavy schedule

Link here. After the estimated October launch of an Air Force technology demonstration satellite, the next launch is a communications satellite for Saudi Arabia set for the December/January time frame.

After that there are no scheduled Falcon Heavy launches, though three companies, Intelsat, Viasat, and Inmarsat, have options for launches.

In related SpaceX news, the company came within 200 feet of catching one half of the fairing from last week’s launch. The picture of the fairing coming down by parachute is very cool, and indicates that SpaceX is very close to recovering them.

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A close look at SpaceX’s new domination in the commercial launch industry

Link here. This is a surprisingly accurate and detailed article outlining the present state of the worldwide launch industry and how SpaceX has come to dominate it. It includes a graph that illustrates what I noted in my own summary in January: SpaceX has served to rejuvenate the American rocket industry.

From the Pentagon to financial analysts, many are heralding SpaceX as responsible for bringing the rocket industry back to the United States. For decades, rockets built by United Launch Alliance flew U.S. Air Force and NASA missions on Russian engines or other systems bought overseas. “They’re an all U.S. launcher. For a long time our military and intelligence capability was not launched using all U.S. capability,” Carissa Christensen, CEO of consulting firm Bryce Space and Technology, told CNBC.

The Air Force continues to award SpaceX hundreds of millions of dollars in launch contracts, with Secretary Heather Wilson telling Congress in March that the decreasing cost to launch is “enabling business plans to close in space that never were possible before.”

“For a decade and a half, launch costs were ballooning until SpaceX came in and said, ‘We can do it cheaper,'” Sam Korus, ARK Invest analyst, told CNBC.

SpaceX senior vice president Tim Hughes told Congress in a July testimony that “the U.S. had effectively ceded” the commercial rocket launch market “to France and to Russia.” Hughes showed how, before 2013, the U.S. lacked a foothold in this market. SpaceX helped the United States reclaim not just a portion but a majority in the global launch market in 2017 and represented more than 60 percent of U.S. launches while doing so.

The lower costs introduced by SpaceX has not merely allowed the U.S. to retake market share from the Russians and Europeans. It is also causing a re-awakening of the entire space industry. Satellites are being built and launched now that could not have been financed in the past, solely because the cost to put them in orbit has dropped. As a result the total number of launches is rising, providing more business for everyone.

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SpaceX successfully launches seven satellites, including two NASA science satellites

Capitalism in space: SpaceX today successfully launched seven satellites, including two NASA science satellites and five Iridium communications satellites.

They did not attempt to recover the first stage, and though they tried to recover the rocket’s fairing it missed the ship and landed in the Pacific.

Intriguingly, all of these satellites were originally going to launch on a Russian/Ukrainian rocket.

Tuesday’s launch came about as a result of Russia’s Dnepr rocket becoming unavailable, in part due to the ongoing political situation in Ukraine. Grace Follow-On had been booked to fly aboard Dnepr, while Iridium had contracted for launches of the Russian vehicle to carry pairs of its spacecraft into orbit for testing, and later replenishment of its constellation. Early last year, Iridium and the GFZ – who are responsible for arranging GRACE’s ride to orbit – agreed to share a launch on SpaceX’s more powerful Falcon 9 rocket, splitting the costs while allowing the GRACE mission to continue and Iridium to get further satellites into orbit.

In other words, SpaceX has taken this business directly away from Russia.

The leaders in the 2018 launch standings:

15 China
10 SpaceX
5 Russia
5 ULA

In the national rankings, the U.S. is now in the lead with 16 total launches (including Orbital ATK’s Antares launch on Monday).

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