Falcon Heavy dress rehearsal countdown and static fire today

Capitalism in space: SpaceX hopes to complete today its standard prelaunch dress rehearsal countdown for the second Falcon Heavy launch, now likely scheduled for April 9.

The launch had previously been set for April 7.

The article provides a nice overview of the Falcon Heavy. It also included this tidbit:

Unlike most past missions, the two side boosters are already booked for a second launch. They – in addition to the brand new center core B1057 – will help launch the Air Force’s STP-2 mission, currently No Earlier Than (NET) June.

That they have already scheduled reuse of the side boosters for the next Falcon Heavy launch indicates just how confident they have become about recovering those boosters.

UPDATE: Dress rehearsal countdown and static fire have been completed. According to an Elon Musk tweet, the data looks good, but he cautioned that as this will be the first Falcon Heavy launch using Block 5 boosters, the launch date might change as they review the data.

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NASA head says that Falcon Heavy remains a future option for Orion

At an agency meeting for employees NASA administrator Jim Bridenstine reiterated that NASA is still seriously considering the use of SpaceX’s Falcon Heavy for future Orion lunar missions instead of SLS.

Bridenstine then laid out one scenario that has huge implications, not for a 2020 launch, but one later on. Until now, it was thought that only NASA’s Space Launch System could directly inject the Orion spacecraft into a lunar orbit, which made it the preferred option for getting astronauts to the Moon for any potential landing by 2024. However, Bridenstine said there was another option: a Falcon Heavy rocket with an Interim Cryogenic Propulsion Stage built by United Launch Alliance. “Talk about strange bedfellows,” he mused about the two rocket rivals.

This plan has the ability to put humans on the Moon by 2024, Bridenstine said. He then emphasized—twice—that NASA’s chief of human spaceflight, William Gerstenmaier, has yet to bless this approach due to a number of technical details. His reservations include the challenge of integrating the Falcon Heavy rocket in a horizontal position and then loading Orion with fuel in a vertical configuration on the launchpad. The Falcon Heavy would also require a larger payload fairing than it normally flies with. This would place uncertain stress on the rocket’s side-mounted boosters.

All the problems outlined in the second paragraph are the result of bad past management at NASA. Just as you design your rocket based the rocket engines you have — in order to save time and money — you design your capsule and manned vehicles based on the rockets that are available. NASA did not do this. It built Orion in a fantasy la-la land, without addressing the real world rocket options available. Now it has to either reconfigure, or get SpaceX to rethink the Falcon Heavy. Neither option will be cheap.

Regardless, Bridenstine’s statement is another shot across the bow to the porkmeisters in Congress. SLS is on shaky financial ground. It cannot compete in price with the commercial options. More significantly, it cannot come close to matching the launch rates of the private rockets. In the time NASA could put together one SLS launch, SpaceX could likely fly five to ten Falcon Heavies, and still do it for less money overall.

SLS is now tasked with a December 2020 deadline for launching that first unmanned test flight. Should it fail to meet that date, the political battle lines are now being laid for replacing it.

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Update on the upcoming second Falcon Heavy launch

Link here. The rocket’s three first stages will be Block 5 versions. A static fire dress rehearsal countdown is set for April 1, with the launch scheduled for April 7.

Though the article does not say so, it hints at a number of serious engineering issues discovered during the first Falcon Heavy launch, suggesting to me once again that the success of that launch was somewhat fortuitous. SpaceX has spent the last year correcting those issues in preparation for this launch. Based on the company’s track record, the odds are very high the April 7 launch will be successful.

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The Washington Empire strikes back!

In response to the revelation earlier this week by NASA administrator Jim Bridenstine that the agency is considering replacing SLS with commercial rockets for Orion’s first unmanned lunar test mission in June 2020, the swamp in Washington quickly rallied to SLS’s defense.

Not surprisingly, porkmeister Senator Richard Shelby (R-Alabama) led the charge:

“While I agree that the delay in the SLS launch schedule is unacceptable, I firmly believe that SLS should launch the Orion,” Sen. Richard Shelby (R-Ala.) said in a statement to SpaceNews.

This was followed by statements from industry groups and other lawmakers, all supporting SLS. Next came Bridenstine himself, who emphasized his strong support of SLS at a conference yesterday, then issued a memo to NASA employees reiterating that support.

As far as I can tell, the only way SLS will eventually die is when private companies begin doing things that SLS is designed for, for less money and faster, and for profit. And that won’t happen if this Washington swamp has its say. Rather than see an American success, these cronies have made it clear in the past decade that they will work to squelch any such success if poses any threat to their boondoggles. And it appears now that they are moving to block Bridenstine’s suggestion for that first Orion flight.

Whether this new big government campaign against private enterprise succeeds however is not clear.
» Read more

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NASA considering replacing SLS with commercial rockets for first Orion test mission

Capitalism in space: Faced with endless delays that will likely prevent the first scheduled launch of SLS in June 2020, NASA is now considering using commercially purchased rockets to send the Orion capsule and European service module on that same mission.

NASA now believes the Space Launch System will not be ready for the EM-1 test flight by June 2020, the program’s most recent target launch date. Jim Bridenstine, NASA’s administrator, said Wednesday the space agency is weighing alternatives to keep the Orion spacecraft on track for a lunar mission in 2020 to test the capsule’s European-built power and propulsion module, and assess the performance of the crew capsule’s heat shield during blistering re-entry into Earth’s atmosphere from the moon.

“Some of those options would include launching the Orion crew capsule and the European service module on a commercial rocket,” Bridenstine said in a hearing with the Senate Committee on Commerce, Science and Transportation.

Bridenstine said it is important for NASA to stick to its commitment to launch EM-1 by June 2020, and his announcement Wednesday marked the first time a NASA leader has publicly discussed launching the Orion spacecraft’s first lunar mission on a commercial rocket, and not the more expensive government-run Space Launch System. “Certainly, there are opportunities to utilize commercial capabilities to put the Orion crew capsule and the European service module in orbit around the moon by June of 2020, which was our originally-stated objective, and I’ve tasked the agency to look into how we might accomplish that objective,” Bridenstine said.

Because Orion and its service module are so heavy they cannot be launched by a single Falcon Heavy rocket. However, that rocket could easily put everything in orbit in two launches, where the two parts could dock together.

There is still a problem with this plan, according to Bridenstine:

“I want to be clear. We do not have, right now, an ability to dock the Orion crew capsule with anything in orbit. So between now and June of 2020, we would have to make that a reality.”

I find this fact incredible. NASA built Orion without the capability to maneuver and dock with other spacecraft? If this is true, it shows once again the outright incompetence of anything our federal government does, including NASA.

Regardless, Bridenstine’s announcement is very good news. If Orion is launched on that 2020 first test mission using commercial rockets, it will demonstrate clearly the uselessness of the expensive and very delayed SLS. It will also make it politically easier to consider shutting it down, before it eats up more funds.

More important, this statement by Bridenstine indicates that there are many people in the Trump administration that have come to this same conclusion. This statement also means that they are beginning to make the political moves necessary to make the cancellation of SLS possible.

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Air Force awards ULA and SpaceX three launch contracts each

Capitalism in space: The Air Force this week released more details about the new launch contracts for both ULA and SpaceX worth just under three quarters of a billion dollars.

The contracts announced in February by the Air Force’s Space and Missile Systems Center were split between ULA and SpaceX, rivals in the U.S. launch industry. ULA won deals for up to three launches worth $441.76 million, and the Air Force awarded SpaceX contracts worth $297 million, also for three missions.

I had reported this back in February when it was first announced, but it was not then revealed that one of the SpaceX launches would be with the Falcon Heavy, the second such Air Force launch planned. That the Air Force awarded this contract prior to its first launch, now scheduled for no earlier than June 2019, is somewhat surprising. I would have expected them to wait to first see if that launch, only the second Falcon Heavy launch, was successful.

The article also notes a minor change by the Air Force in its launch program.

The Air Force has also given a new name to the Evolved Expendable Launch Vehicle program, a multibillion initiative begun in the 1990s to fund and oversee the development and operations of the Atlas 5 and Delta 4 rockets now owned by ULA.

The Space and Missile Systems Center announced March 1 that the EELV program’s new name is the National Security Space Launch program, in response to language in the 2019 National Defense Authorization Act.

They really needed to eliminate “Expendable” from the name, since the first stage of SpaceX’s rockets are not expendable, and it is expected that future rockets will be reusable as well. Moreover, EELV was created in the 1990s to create a launch monopoly for Boeing and Lockheed Martin, which then merged to create ULA. That monopoly no longer exists, and the military is now aiming to widen the competition, opening it up to more companies.

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A look at SpaceX’s upcoming launch schedule

Link here. It appears that the launch dates for both Falcon Heavy launches depend entirely on when the first Falcon 9 manned Dragon test flight takes place.

With Demo-1 having priority, the final preparations for Arabsat [using Falcon Heavy] will not be able to begin until the Demo-1 launch has occurred as there is only so much space in the Pad 39A hangar. With that in mind, Arabsat 6A will likely occur in the second half of March at the earliest, as NASA announced on Wednesday that Demo-1 is now targeting no earlier than March 2nd, 2019.

While the March 2nd launch date for Demo-1 is still tentative, it is understood that the Space Station’s Visiting Vehicle Schedule does have availability for a launch on that date should the NASA and SpaceX teams be ready.

Once Demo-1 and Arabsat are out of the way, Pad 39A will not be done supporting high profile missions. SpaceX will work to quickly turnaround the first stage boosters from the Arabsat 6A flight in order to reuse them for the STP-2 mission – the second Falcon Heavy launch of the year. STP-2 is a mission for the U.S. Air Force which will feature several technology demonstration payloads. According to FCC filings, the launch is currently scheduled for no earlier than April 30th, 2019. However, since this mission requires boosters from the Arabsat 6A launch, SpaceX will require several weeks between the two flights to refurbish the cores.

Therefore, STP-2 is directly connected to the launch schedule for Arabsat 6A which is in turn connected to Demo-1’s schedule. Consequently, the odds of a slip with STP-2’s date are high, as two major dominos currently stand in front of it.

In addition, the date for SpaceX’s launch abort test of Dragon depends entirely on the completion of the Demo-1 flight, since they plan to use that same capsule in the abort test.

Though there are a handful of other launches described in the article through April, but much of SpaceX’s schedule for the spring depends entirely on whether NASA can get off its duff and allow the Dragon test mission to fly. If NASA continues to drag its feet, everything else will get delayed. It would seem that at some point SpaceX might even have the right to demand financial compensation from NASA for the loss of income NASA is causing it. They don’t get paid for any of these launches until they fly, and thus NASA is preventing them from earning money from other customers.

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Lockheed Martin’s space profits to decline in 2019 because of ULA

Capitalism in space: Lockheed Martin is projecting a decline in its space profits in 2019 because of a decline in income coming from its ULA partnership with Boeing.

In the previous quarterly earnings call in October, Bruce Tanner, Lockheed Martin’s chief financial officer, warned those earnings could be down as much as $150 million in 2019 compared to 2018. Tanner said then that both the number of [ULA] launches and the mix of vehicles contributed to that decline.

“We have more, for instance, Delta 4 launches in 2018 than we expect to have in 2019,” he said in the prior call. “Those are obviously the most profitable launch vehicles in all of ULA’s portfolio.”

In the latest earnings call, Tanner said the decline would not be as large as previously projected, estimating it to be closer $100 million. Part of the change has to do with improved performance at ULA, he said, but a bigger factor was a delay of a Delta 4 Heavy launch from late 2018 to earlier this month, shifting the profit realized from it to 2019. [emphasis mine]

The highlighted language illustrates why they are losing sales. The Delta family of rockets might bring ULA the most income, but that is because it is also its most expensive rocket to build and launch, and is also the one for which it charges the most.

Back in 2016 ULA announced that it planned to retire Delta, but it has not yet done so, probably because the company earns so much with each launch. Whether they eventually retire it or not doesn’t really matter, however, because its high cost will have it with time go the way of the horse regardless. Other cheaper rockets, such as the Falcon Heavy, are getting the business instead.

In fact, this competitive process probably explains entirely the drop in earnings expected in 2019.

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SpaceX’s Tesla passes Mars’ orbit

Capitalism in space: The Tesla roadster that was put into solar orbit by the first Falcon Heavy launch in February has now successfully flown beyond Mars’ orbit.

The significance of this achievement is that this payload was put into solar orbit by a private company, using its own funds. The government had nothing to do with it.

For the entire history of the space age such a thing was considered absurd and impossible. You needed government to fund and build these big space projects. With this launch SpaceX and Elon Musk once again demonstrated how that accepted wisdom was bunk.

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SpaceX lands another Falcon Heavy contract; seeks big loan

Capitalism in space: SpaceX has signed another Falcon Heavy launch contract, this time with the satellite company Viasat.

What is interesting here is that Viasat had previously had a Falcon Heavy contract, but switched to the Ariane 5 because of the long delays leading to the rocket’s first launch. That they have returned indicates that there is a strong need for a rocket that can lift this kind of large payload, even as a large part of the satellite industry is also miniaturizing.

In related news, SpaceX is reported to be negotiating for a half billion dollar loan.

Elon Musk’s rocket company SpaceX is seeking to borrow $500 million in the leveraged loan market, according to three people familiar with the matter.

Goldman Sachs Group Inc. is leading the talks with potential investors this week, said the people, who asked not to be identified because plan is private. Spokesmen for Space Exploration Technologies Corp. and Goldman Sachs declined to comment.

This is especially interesting, based on the company’s philosophy to avoid taking government development money. While Blue Origin, Northrop Grumman, and ULA recently accepted Air Force rocket development subsidies ranging from half a billion to a billion dollars for future military launches, SpaceX did not. Some reports suggested this meant the Air Force was going to exclude SpaceX in future contract bidding, a suggestion that I think is patently false.

This loan probably relates to development of the BFR, and will allow SpaceX to build it according to its desires, not the Air Force’s.

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Final 2018 SpaceX launch schedule

Link here. The article describes in detail SpaceX’s schedule of launches through the end of 2018, which appears now to be firming up. Several take-aways:

  • They are going to attempt for the first time the third launch of first stage booster.
  • In one of these launches, the first stage will not be recovered, even though it is a block 5.
  • The second Falcon Heavy launch has now been definitely delayed to early 2019.

A look at the overall launch schedule shows that the two Falcon Heavy launches that have been pending and were originally set for the last quarter of 2018 are now set for “early 2019.” This full schedule also lists the first unmanned flight of the Dragon manned capsule for January.

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SpaceX turned down government money to build Falcon Heavy

Capitalism in space: In a presentation yesterday in Europe, one of SpaceX’s executives, Hans Koenigsmann, made it clear that SpaceX paid entirely for the development of Falcon Heavy, and in fact turned down an offer of government funding.

According to the SpaceX executive, the company was actually approached by “the government”, with the unknown agency or agencies stating – in Hans’ words – that they wanted to be a part of the rocket’s development. According to Hans, SpaceX responded in an extremely unorthodox fashion: “we said, ‘Nope! We just wanna build it, you can buy it when it’s ready and we’ll charge you for the service.’” He noted in the next sentence that funding was the primary lever on the table: “It’s a great position to do this, you gotta find the money, you gotta know people that have money and are willing to invest in your company, and [SpaceX has] been lucky enough to know some of those people.”

In other words, when given an opportunity to either rely on government funding or some other source of capital for a given R&D project, SpaceX – or at least Hans Koenigsmann, VP of Reliability – would apparently recommend the latter option in almost all cases. Again, without being prompted, he elaborated on his feelings about funding sources, culminating in a statement that is simply profound coming from an executive in the aerospace industry. The following quote is unabridged and straight from Hans himself:

“You need to [try to not] get money from the government, otherwise the government will tell you what to build and how to build it… they will tell you how to build this and that’s just not always – I mean for some things it’s the best to do, but in others it’s actually not.”

In other words, don’t let the government run your business. Use the government as an eventual customer, but build your product in a way that will not make them your only customer.

You can watch his entire presentation in the embedded video below the fold. Koenigsmann also noted that this Sunday’s first attempt to land a first stage at Vandenberg will likely produce a spectacular show for anyone who watches.
» Read more

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SpaceX to name on Monday its first customer for BFR flight around Moon

Capitalism in space: In a tweet SpaceX announced that it will name on Monday its first customer for flight around Moon, using its Big Falcon Rocket rather than the Falcon Heavy as previously announced.

There will be a lot of speculation over the next few days, but we must remember that the BFR is years away from launch, so nothing here is either set in concrete, nor even likely to happen.

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Launch schedule shuffles for SpaceX

Link here. A combination of payload issues, scheduling conflicts, and rocket refurbishment demands has forced SpaceX to shuffle and delay many of its remaining launches scheduled for the rest of 2018.

The biggest conflict appears to be between the first manned Dragon test flight, and the second Falcon Heavy flight, both of which are now listed for a November launch. Since both will use the same launchpad, there must be some space between them.

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The upcoming Falcon Heavy schedule

Link here. After the estimated October launch of an Air Force technology demonstration satellite, the next launch is a communications satellite for Saudi Arabia set for the December/January time frame.

After that there are no scheduled Falcon Heavy launches, though three companies, Intelsat, Viasat, and Inmarsat, have options for launches.

In related SpaceX news, the company came within 200 feet of catching one half of the fairing from last week’s launch. The picture of the fairing coming down by parachute is very cool, and indicates that SpaceX is very close to recovering them.

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Air Force forces delay in next Falcon Heavy launch

Because the Air Force wishes to do more testing and review of both its payload and the rocket, the second launch of SpaceX’s Falcon Heavy has been delayed several months.

The Falcon Heavy mission for the Air Force will be its first for a paying customer. STP-2 has a number of objectives, including demonstrating the new rocket’s capabilities and launching several satellites.

The launch had been set for June.

That the Air Force is on board Falcon Heavy now indicates that it wants to get this rocket certified for military launches as quickly as possible, thus giving it another heavy lift launch option besides the much more expensive Delta Heavy of ULA. This strategy is good for the Air Force, good for the taxpayer, and good for the launch industry. It will lower launch costs while encouraging competition.

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New information on SpaceX’s rocket fairing recovery effort

Link here. In requesting permission to recover Dragon capsules in the Gulf of Mexico, SpaceX submitted a great deal of information to the FAA about its effort to recover and reuse the fairings of its Falcon 9 rocket. Doug Messier of Parabolic Arc has done a nice job of excerpting that information at the link.

For example, SpaceX is not only trying to recover the fairings, it is trying to recover the new fairing drogue chutes that it uses to slow the fairings down and then ejects before splashdown.

To me, however, one tidbit that stood out like a beacon and actually tells us more about SpaceX’s future anticipated launch rate was this quote:

From 2019-2024, SpaceX anticipates the frequency of launches involving fairing recovery to increase. In 2018, SpaceX anticipates approximately two recovery attempts, and from 2019-2024, SpaceX anticipates approximately three recovery attempts per month. Thus, for all seven years, SpaceX anticipates up to 480 drogue parachutes and 480 parafoils would land in the ocean.

This is further confirmation of SpaceX’s public prediction that it will soon be launching about 30 to 40 times per year. These numbers also equal the best yearly rates the entire United States launch industry ever achieved, and suggest that the entire launch industry in the next decade will be experiencing a significant boom, since aggressive competition usually causes an increase in business for all competitors.

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NASA chief argues against purchasing Falcon Heavy over SLS

When asked at a meeting of a NASA advisory council meeting why NASA doesn’t buy a lot of Falcon Heavies instead of building a few SLS rockets, NASA chief of human spaceflight Bill Gerstenmaier argued that only the SLS could launch the large payloads NASA requires to establish its Lunar Orbiting Platform-Gateway (LOP-G).

Gerstenmaier then said NASA’s exploration program will require the unique capabilities of the SLS rocket. “I think it’s still going to be large-volume, monolithic pieces that are going to require an SLS kind of capability to get them out into space,” he said. “Then for routine servicing and bringing cargo, maybe bringing smaller crew vehicles other than Orion, then Falcon Heavy can play a role. What’s been talked about by [Jeff] Bezos can play a role. What United Launch Alliance has talked about can play a role.”

The problem with this argument is that the “large-volume, monolithic pieces” Gerstenmaier proposes don’t exist yet, either in design or in budget. NASA could very easily design LOP-G’s pieces to fit on Falcon Heavy, and then use it. Instead, they are purposely creating a situation where SLS is required, rather than going with the most cost effective solution.

Unless someone in power, such as a president, puts his foot down and demands NASA do this intelligently, I expect NASA to accomplish nothing significant in manned space in the next decade. That does not mean Americans will be trapped on Earth, only that NASA will not be the way they will get off the planet. And unfortunately, based on the most recent budget passed by Congress and signed by Trump, I do not expect this president to do anything to change things. Right now, NASA is being run by the big contractors (Boeing and Lockheed Martin) that need SLS and Orion, and thus NASA is going to give them a lot of money to build things that we can’t afford and can do nothing to put Americans in space.

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Port of Los Angeles approves SpaceX portside construction site

The Port of Los Angeles has granted SpaceX approval to begin construction of a booster construction and refurbishment facility on a large abandoned lot with direct ocean berthing access.

A request summary completed on March 6 details SpaceX’s proposal, laying out a bright future of rocket manufacturing for the abandoned 18-acre lot at Berth 240, one that might soon support “composite curing, cleaning, painting, and assembly [of commercial transportation vessels]” that “would need to be transported by water due to their size.

The article then speculates that this facility will be used to build SpaceX’s BFR. Maybe so, but my guess is that the facility is needed now for bringing reused Falcon 9 and Falcon Heavy boosters back after launch and prepping them for reuse.

While it is likely to take a fair amount of time to prepare the lot for the construction of a facility capable of manufacturing advanced composite rocket components, the wording in the Port documentation also suggests that SpaceX means to transfer its Falcon 9 recovery work to the new berth as soon as it’s available. Indeed, the comparatively massive space would give SpaceX far more room for recovery operations with the drone ship Just Read The Instructions (JRTI), and could potentially become a one-stop-shop for booster recovery and refurbishment. As of now, boosters recovered on the West Coast are transported to the Hawthorne factory for all refurbishment work, operations that themselves already require brief road stoppages to accommodate the sheer size of Falcon 9.

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