Problems with Blue Origin’s engine force more delays of ULA’s new Vulcan rocket

In a detailed and very informative review of the partnership between ULA and Blue Origin yesterday, Eric Berger at Ars Technica noted these unfolding facts:

For years, United Launch Alliance chief executive Tory Bruno had been saying the new Vulcan rocket, powered by two [Blue Origin] BE-4 engines, would launch in 2021. However, he recently told Aviation Week the first launch would slip into 2022. Bruno said this was due primarily to the mission’s customer, Astrobotic, whose Moon lander was not ready. Technically, Bruno said, Vulcan still had a chance to be ready for a 2021 launch.

This seems highly unlikely because it is already July, and United Launch Alliance (ULA) still does not have a pair of flight engines. After receiving the flight engines from Blue Origin, ULA needs to attach them to the Vulcan rocket, roll it to the launch pad, and conduct a lengthy series of tests before a hot-fire ignition. After this hot-fire test, the rocket will be rolled back to the hangar and prepared for an actual launch attempt. As of January, Bruno was saying this hot fire test with the flight engines would take place this summer. That will no longer happen.

In December both companies promised delivery of those flight engines by this summer, but so far nothing has arrived. Moreover, both companies have remained very tight-lipped about the cause of the most recent delays. In October 2020 Bruno said that an issue with the engine’s turbopumps had been identified and fixed, but if so why has the engine not arrived as promised?

A GAO report released last month had described issues with the engine’s “igniter and booster capabilities,” but Bruno himself has denied the igniter was a problem.

Regardless, Blue Origin’s inability to deliver this engine is causing problems at both companies. Both have been forced to delay the launch of their new orbital rockets. Both rockets were initially scheduled to launch in 2020, were delayed to 2021 about two years ago, and now are likely not to launch until 2022.

While ULA can still switch to its Atlas 5 rocket for some planned Vulcan launches (and has already done so), that rocket is more expensive and thus eats into the company’s profit margin. Using the more expensive Atlas 5 in bidding also makes it more difficult for ULA to compete with SpaceX in any head-to-head competition.

Blue Origin does not even have this option. Its proposed New Glenn rocket is grounded until it gets its engine operational.

All told, the failure of Blue Origin to deliver here is essentially grounding all of SpaceX’s potential American competition, a situation that is not healthy for the American rocket industry.

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SpaceX drone ship arrives in California

Capitalism in space: One of SpaceX’s two drone ships used by its Falcon 9 first stages for ocean landings has arrived in California in preparation for frequent Starlink launches from Vandenberg Space Force Base.

The journey began on the East Coast two weeks ago and included passage through the Panama Canal. Once the drone ship gets offloaded, it will be based at Pier T, where it be part of recovery operations for the Starlink landings that potentially could occur in late July or early August.

These California launches will allow SpaceX to increase the global coverage of its Starlink constellation. It will also allow the company to begin frequent launches from both coasts.

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1776 – Hatching an Egg

A evening pause: On this day, July 2nd, the day the Founding Fathers actually signed the Declaration of Independence, I think it appropriate to once again watch this wonderful song from the 1976 movie version of the 1972 musical, 1776. As I said in earlier posts of this song on Independence Day, “not only did the musical capture the essence of the men who made independency happen, it is also a rollicking and entertaining work of art.”

And despite the hate being spewed against America and its founding principle that all humans are created free with the right to life, liberty, and the pursuit of happiness, that truth still shines. As John Kennedy said of himself, ourselves, and these founding fathers. “We stand for freedom.”

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Bezos vs Branson: Virgin Galactic to do suborbital flight on July 11th carrying Richard Branson

SpaceShipTwo

Capitalism in space: Virgin Galactic today announced that it is now planning its first passenger flight of its VSS Unity suborbital spacecraft on July 11th, and that flight will carry Richard Branson as one of its passengers.

[Aleanna Crane, vice president of communications for Virgin Galactic] said that the last flight had been so flawless that the team had decided to test the cabin experience. “Who better to test the full cabin experience than Richard Branson?” she said. “He is flying as a mission specialist, and he has a role like the rest of the crew.” The craft will carry three other Virgin Galactic employees in the cabin seats in addition to the two pilots up front.

…The company plans to broadcast the flight beginning at 9 a.m. Eastern time on July 11. The SpaceShipTwo rocket, named Unity, will be carried under an airplane named White Knight Two to an altitude of 50,000 feet before being dropped. Unity’s engine will then ignite, taking it up to higher than 50 miles. At the top of the arc, passengers will float for about four minutes before the space plane re-enters the atmosphere and glides to a runway landing.

By flying on July 11th, Virgin Galactic — and Branson — will beat Blue Origin — and Jeff Bezos — by nine days in accomplishing the first passenger suborbital flight. Blue Origin’s July 20th flight however will be carrying the first paying customer, while Virgin Galactic’s flight will not.

For Branson making this flight ahead of Bezos is almost essential. He has been promising this flight now for more than fourteen years, always declaring it was only months from happening. It never did, and the years dragged on and on with no achievement or Virgin Galactic suborbital tourist flights. To get beaten now would be quite embarrassing, to put it mildly. Yet, to only win this race by mere days remains embarrassing as well, since Virgin Galactic was supposed to do this more than a decade ago and did not.

Regardless, both flights are stunts intended to garner publicity and encourage ticket sales for future suborbital flights. And while there appears to be some market interest in these suborbital flights, both are mere pipsqueaks to the coming orbital tourist flights by SpaceX, Axiom, and the Russians, with Boeing to follow shortly thereafter.

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Bezos invites original female candidate for Mercury program to fly on New Shepard flight July 20th

Jeff Bezos has invited Wally Funk, 82, one of the original thirteen women astronaut candidates for the 1960s Mercury program, to fly on his suborbital tourist flight scheduled for July 20th, joining Bezos, his brother Mark, and the still unnamed winner of the auction to buy that seat.

Funk is a pioneer in aviation: She was the first female Federal Aviation Administration inspector and first female National Transportation Safety Board air safety investigator. She has logged 19,600 hours of flight time and taught more than 3,000 people to fly, she said in Bezos’s Instagram video. “Everything that the FAA has, I’ve got the license for,” Funk says in the video. “And, I can outrun you!”

In the Instagram video, Bezos describes the plan for the New Shepard’s journey to a wide-eyed Funk, down to the moment when the rocket returns to the desert surface and its doors open. “We open the hatch, and you step outside. What’s the first thing you say?” Bezos asks Funk.

She does not hesitate. “I will say, ‘Honey, that’s the best thing that ever happened to me!’ ” Funk declares, pulling Bezos into a bear hug.

This is a gracious gesture by Bezos, even some on the left will use it to slander the 1960s NASA and America by making both look bigoted against women. That was not what happened, and Funk’s own success as a woman pilot and FAA official at that time proves it.

Why Blue Origin has not named the winner of its auction to buy that last seat however is beginning to be a bit puzzling.

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Relativity signs deal to expand rocket facility

Capitalism in space: The rocket company Relativity Space announced yesterday that it has signed an agreement for a major expansion of its rocket manufacturing facility in California.

The firm — fresh off a $650 million Series A fundraising round announced earlier this month — said Wednesday (June 30) it has signed for a 1-million-square-foot (93,000 square meters) headquarters factory at the Goodman Commerce Center, in its current hometown of Long Beach, California.

The 93-acre plant used to host Boeing’s C-17 military transport aircraft manufacturing, with the last C-17 produced there in 2015. Now, Relativity’s factory will make it the anchor tenant for a planned 437-acre business district west of the Long Beach Airport, the company said. It also plans to hold on to its existing factory space to continue producing its Terran 1 rocket.

Relativity will occupy the new space in January 2022, which will eventually host dozens of the company’s proprietary Stargate printers that can produce Terran 1 and its newly announced reusable version of the rocket, called Terran R. Relativity said the facility will include a fusion of 3D printing, artificial intelligence and autonomous robotics to create a new rocket in less than 60 days.

Relativity has not yet launched any rockets nor has it conducted any test flights. Its first test flight of Terran-1 is presently scheduled for later this year, though no date is set. The company is one of five American new rocket startups that say they will do their first launch before the end of 2021.

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Astra completes SPAC merger, goes public

Capitalism in space: Astra yesterday finalized its merger with the investment company Holicity and became the first launch company with stock publicly traded.

Today (June 30), the Bay Area launch startup completed its previously announced merger with Holicity, a special purpose acquisition company (SPAC) backed by Bill Gates and billionaire telecom pioneer Craig McCaw, among others. Astra will start trading on the Nasdaq Global Select Market Thursday (July 1), becoming the first launch company ever to do so — a milestone marked by Astra CEO Chris Kemp, who will ring Nasdaq’s opening bell in the morning.

The merger brings the company $500 million in cash.

Astra has not yet successfully completed an orbital launch, though it hopes to begin monthly launches before the end of the year. It has attempted two orbital test flights, with the second only failing to reach orbit because it ran out of fuel. It says it has contracts for 50 launches, and will ramp up to weekly launches next year.

Astra is one of five rocket companies that have announced they will do their first orbital flight in 2021. So far, none have done so.

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SpaceX successfully launches 88 smallsats, marking a renaissance in rocketry in 2021

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First stage landing at Cape Canaveral today

Capitalism in space: SpaceX today successfully used its Falcon 9 rocket to place 88 smallsats into orbit, the third rocket launch today.

While Transporter-2 won’t beat the unprecedented number of satellites launched on on Transporter-1 [the first such smallsat launch by SpaceX earlier this year], SpaceX says it will still “launch 88 spacecraft to orbit” and – more importantly – carry more customer mass. In other words, Transporter-2 will carry roughly 50% fewer satellites, each of which will weigh substantially more on average.

Ordering directly through SpaceX, [the price] begins at $1 million for up to 200 kg (~440 lb). … A majority of small satellites weigh significantly less than 200 kilograms but if a customer manages to use all of their allotment, the total cost of a SpaceX rideshare launch could be as low as $5000 per kilogram – incredibly cheap relative to almost any other option. For a [comparable] launch … on a Rocket Lab Electron or Astra Rocket 3.0 rocket using every last gram of available performance, the same customer would end up paying a minimum of $25,000 to $37,500 per kilogram to orbit.

The launch also included a handful of Starlink satellites, adding to SpaceX’s constellation. I have embedded SpaceX’s live stream below the fold. As I write this the satellites have not yet been deployed from the second stage, but that should happen shortly.

The first stage landed successfully, the eighth time this booster has done so. The fairings were also reused, completing their third flight. All told, this was SpaceX’s 20th launch in 2021, 18 of which used reused boosters.

The leaders in the 2021 launch race:
» Read more

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Paypal lowering fees charged to sellers

Isn’t competition great? Paypal announced today that as of August 2, 2021 it is lowering the fees it deducts from the payments made by buyers to sellers.

The fee reduction is about 15% to 20%, depending on the fee, which means I have just gotten a pay raise from those who donate or subscribe to Behind the Black using PayPal. This does not mean I want everyone to use PayPay. Right now I actually prefer new subscribers use Patreon, simply because it makes me less dependent on PayPay should it decide my commentary is “evil” and must be blacklisted.

The reductions make these fees lower than Paypal’s new competitors, such as Patreon, or from the conservative right, such as David Rubin’s Locals.com and Dan Bongino’s AlignPay. However, I expect them all to quickly drop their fees as well to match PayPal. And as long as PayPal continues to treat its conservative customers like dirt, expect this competition to continue to heat up.

Lowering its price won’t help if PayPal doesn’t stop playing partisan politics. It really has only two options for maintaining its market dominance. Either it can stop acting like a petty authoritarian dictator and canceling conservative vendors, or it can team up with the government to get its competitors banned or shut down. Which do you think it will eventually choose?

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SpaceX launch scrubbed because airplane strayed into what Musk calls “an unreasonably gigantic” launch zone.

Capitalism in space: Yesterday a SpaceX Falcon 9 launch was scrubbed mere seconds before launch because an airplane had been detected inside the government’s keep-out zone.

The scrub was called by the range officer at T-11 seconds. SpaceX will attempt the launch again today.

Musk immediately blasted the size of that keep-out zone, which was established decades ago at the very beginnings of the space race and has not been adjusted as launch technology has improved.

“Unfortunately, launch is called off for today, as an aircraft entered the ‘keep out zone,’ which is unreasonably gigantic,” Musk tweeted Tuesday afternoon. “There is simply no way that humanity can become a spacefaring civilization without major regulatory reform. The current regulatory system is broken.”

Musk has successfully forced the range to accept new technology that simplifies launches, makes it possible for them to occur faster with less time in-between, and requires fewer range officials monitoring the launch. He is now pushing them to rethink the size of the range, which is likely much larger than now necessary, as Musk claims, because not only are rockets more reliable, their programming is more precise.

The article at the link also notes as an aside at the end another Musk tweet, that SpaceX’s Starlink network now has 70,000 customers and hopes to have 500,000 within a year. More on that story here.

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Russians launch Progress freighter; Virgin Orbit launches seven commercial satellites

This morning two launches occurred. First the Russians successfully launched a Progress freighter to ISS, using their Soyuz-2 rocket.

Second, Virgin Orbit successfully completed its second orbital launch with its air-launched LauncherOne rocket, which was its first operational commercial launch, placing seven smallsats into orbit for three customers. This was also its second launch in 2021.

If all goes as planned, SpaceX will complete a third launch today also, placing more than 80 smallsats in orbit with its Falcon 9 rocket. Until then, however, the leaders in the 2021 launch race are as follows:

19 SpaceX
18 China
10 Russia
3 Northrop Grumman

The U.S. now leads China 28-18 in the national rankings.

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First orbital Raptor engine delivered to Boca Chica

Capitalism in space: SpaceX has delivered to its Boca Chica launch site the first Raptor vacuum engine optimized for orbital operation.

The Starship prototype that will use this engine, as well as fly on the first orbital test flight, is #20.

While most of S20’s upgrades are a mystery, the ship’s thrust dome – spotted in work at Boca Chica earlier this month – has already confirmed that the prototype will be the first with the necessary hardware for Raptor Vacuum engine installation. That likely means that S20 will also be the first Starship to attempt to static fire six Raptor engines*, potentially producing more thrust than a Falcon 9 booster. On June 27th, one such vacuum-optimized Raptor (RVac) arrived in Boca Chica for the first time ever, making it clear that the comparatively brand new engine may already be ready to start integrated Starship testing.

*Update: SpaceX CEO Elon Musk says that the Raptor Vacuum delivered to Boca Chica on June 27th is, in fact, meant for Starship S20, seemingly confirming that the prototype will fly with a full six Raptor engines.

While this delivery as well as statements by both Musk and Gwynn Shotwell, SpaceX CEO, all point to an intended orbital test flight in July, the article at the link outlines the many tasks still undone that must be completed before that flight, all of which suggest that it will be August at the earliest before that flight can happen.

Nonetheless, SpaceX is barreling forward toward that first orbital flight, with clearly a goal to beat SLS’s first orbital flight, presently scheduled for November.

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OneWeb signs deal with BT, Britain’s biggest telecommunications company

Capitalism in space: OneWeb has signed a deal with BT (formerly British Telecom) where BT will test the use of OneWeb’s satellites to provide internet to remote regions in Great Britain.

The tie-up with Oneweb will come as a major boost to BT as it ramps up its efforts to roll out full-fibre broadband across the country. The telecoms giant recently hiked its target to 25m premises by the end of 2026. However, BT has previously warned that regulatory hurdles and geographic challenges could slow down the project. The companies said they would explore how a partnership could boost capacity, mobile resilience, backhaul and coverage in remote locations.

This means that OneWeb and SpaceX’s Starlink are now in direct competition for customers in the rural areas of Great Britain. While a Starlink customer uses their own dish to communicate directly to the SpaceX satellite constellation, OneWeb is designed to have many nearby customers first link via a ground network to a much larger single dish, in this case something that BT would provide, which will then send the data to the satellite constellation.

I have no idea which design is better. For customers however the existence of two options is great, and will guarantee better service and lower prices.

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FAA approves commercial launch license for Virgin Galactic

Capitalism in space: FAA today approved Virgin Galactic’s commercial launch license, allowing it to fly commercial paying tourists on its suborbital spacecraft, VSS Unity.

When Virgin Galactic will begin doing so remains uncertain. There have been rumors that the company is thinking of quickly scheduling a flight carrying Richard Branson for July 4th, thus beating Jeff Bezos’s planned July 20th into space. However, the company has denied this, referring back to its announced schedule.

Virgin Galactic has previously set out a schedule for this year, as it continues to mold the kind of service it plans to offer its commercial customers. This would see four of the company’s employees climb aboard Unity (along with the two pilots) for the next flight, to get a sense of the experience that future ticketed passengers will enjoy.

The flight after that is likely to see Sir Richard himself go to the edge of space, as a statement of readiness for commercial service.

And it’s then on the subsequent outing that the company is expected to start earning revenue from carrying people – although this is a mission that has been block booked by the Italian Air Force, which is going to put several payload specialists aboard Unity to supervise a number of microgravity experiments.

Regardless of when Branson’s first flight will be, that first commercial flight will come about fourteen years after the date Branson first predicted for such a flight. In 2004 he predicted he would fly by 2007 after hundreds of test flights, followed then by more hundreds of commercial flights each year. None of that ever happened, nor does it look like the flight numbers will ever approach his prediction.

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Balloon company begins selling tickets for high-altitude flights

Capitalism in space: The Florida-based balloon company Space Perspectives has announced that it is now selling tickets for high-altitude flights on its Neptune balloon vehicle, beginning in ’24.

From the company’s press release:

Introducing a new era in luxury travel experiences: Space Perspective reimagines the thrill of space exploration with the world’s most radically gentle voyage to space. Space Explorers and travel adventurers looking to upgrade their bucket list can now savor 360-degree views of planet Earth from 20 mi/30 km above in a luxurious six hour trip, inside Spaceship Neptune, propelled by a state-of-the-art spaceballoon the size of a football stadium. Up to eight guests can have the sensational experience from the comfort of plush, reclining seats in a beautifully appointed capsule, complete with a bar and a bathroom, for $125,000 each.

To secure your seat you need to send them a $1,000 deposit. The entire flight will take about six hours, with about two at the highest elevation.

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Study proposes new radiation standards in space

Health limits of radiation for space missions

A new report issued today from the National Academies of Science is recommending that NASA adopt a new health standard for limiting the exposure of astronauts to radiation during long space missions. The new standard, based on a maximum accumulative dosage of 600, is indicated by the figure to the right, taken from the report [pdf] and annotated to show both the new recommendation as well as the standards used by other space-faring nations.

The key result of this change is expressed in the report in this one sentence:
» Read more

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Today’s blacklisted American: Eric Clapton, for daring to express his own opinions

1966 in communist China
Mao’s cultural revolution in 1966,
what today’s leftists want for America and the world.

They’re coming for you next: Long time rock-n-roll star Eric Clapton has revealed that he has become ostracized from his liberal, leftist, music culture because he dared to publicly express opposition to last year’s lockdowns as well as publicly expressed reservations about the COVID-19 vaccines.

Legendary guitarist Eric Clapton said his musician friends stopped communicating with him after he recently spoke out about his “disastrous” COVID-19 side effects. “I’ve tried to reach out to fellow musicians,” Clapton said during a video Q&A mostly about his COVID-19 vaccine experience and his reaction to the powers-that-be afterward. “I just don’t hear from them anymore. My phone doesn’t ring very often. I don’t get that many texts and emails any more. It’s quite noticeable.”

Clapton’s aforementioned statements come at the very end of the below video, just before the 24-minute mark — but the whole interview is pretty eye-opening:

According to Vulture.com, Clapton also said, “I was ostracized. And I could feel that everywhere.”

I agree, the whole interview is worth listening to, and so I have embedded it at the bottom of this essay.
» Read more

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Removing a bee swarm

An evening pause: We’ve had two bee swarms at my house in Tucson in the past decade. With the first we made the terrible mistake of taking the advice of an exterminator who destroyed it. The second time we knew better and simply waited 24 hours for them to move on.

The bee remover here removes them, but wisely without harming them. And he does it in a manner that will both surprise you and make you cringe.

Hat tip Mike Nelson.

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GAO: Problems with Blue Origin’s BE-4 engine threaten ULA’s Vulcan rocket

Capitalism in space: According to a new report [pdf] issued by the Government Accountability Office (GAO) on June 8th, on-going technical issues with Blue Origin’s BE-4 rocket engine threaten ULA’s planned inaugural launch of its new Vulcan rocket later this year.

From page 106 of the report:

A U.S. produced rocket engine [BE-4] under development [by Blue Origin] for ULA’s Vulcan launch vehicle is experiencing technical challenges related to the igniter and booster capabilities required and may not be qualified in time to support first launches beginning in 2021. A joint program office and ULA team is tracking these challenges, and NSSL officials told us Vulcan remains on track to support first launches and certification in 2021. However, if ULA cannot complete engine qualification before the 2021 flight certification, the program might continue to rely on ULA’s Atlas V—which uses engines manufactured in the Russian Federation—to support ULA’s 2022 launches, despite a nearly $2.9 billion investment in new launch system development. [emphasis mine]

ULA has a limited number of Russian engines in its inventory. At some point it must move on to American-built engines, and if Blue Origin’s BE-4 cannot be fixed then the company will be forced to look for other options.

Both ULA and Blue Origin maintain that the first Vulcan launch will occur in the fourth quarter of this year, launching Astrobotic’s lunar lander Peregrine to the Moon, but no date has been announced. If this GAO report is describing problems that still remain as of June 2021 and have not been fixed, then expect a further delay to be announced, probably by September.

These technical issues with the BE-4 engine also impact Blue Origin’s plans to begin launching its orbital rocket, New Glenn, next year. That rocket is already two years behind schedule, delays caused partly by these engine issues and partly due to the requirements imposed by the military under the above-mentioned $2.9 billion program to develop new launch systems. Without that new engine, Blue Origin’s much-touted effort to compete with SpaceX for commercial launches will go up in smoke.

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