A fundamental design failure appears to be the cause of the fuel leak that caused the launch postponement of India’s first home-made geosynchronous powered rocket in August.

The complete failure of the fuel tank appears to be the cause of the massive leak that caused the launch postponement of India’s first home-made geosynchronous powered rocket in August.

Mr. Radhakrishnan [head of India’s space agency] said while the expert committee had attributed the fuel leak to stress corrosion cracking of the tank filled with propellants, exactly why this happened was “a research problem” that remains to be investigated. The next GSLV mission will switch to a better aluminium alloy material for its propellant tanks.

Up to now the reports have been somewhat vague about the cause of what was clearly an extensive leak. This story tells us that the tank essentially failed. As they filled it with propellants, cracks apparently showed up everywhere, with fuel spewing out in all directions. As far as I can remember, I don’t think there has ever been a rocket tank failure quite this spectacular.

This suggests there were fundamental design flaws in the tank or very serious quality control problems in its manufacture. With the next launch attempt scheduled for December 15, I hope India has identified the source of this incredibly basic problem and taken action to prevent it from happening again.

Update: Reader Patrick Ritchie found this older article which suggests the failed tank was an old tank of a design that was “prone for delayed cracks”. The error here then was in using this substandard old equipment rather than a newer tank.

India has now rescheduled the launch of its home-built GSLV rocket for December 15.

India has now rescheduled the launch of its home-built GSLV rocket for December 15.

The launch of Geosynchronous Satellite Launch Vehicle (GSLV), which was deferred on August 19 following a flaw in the rocket, will take place on December 15, ISRO head said here today. “The launch of GSLV D5 satellite which was postponed on August 19 about two hours before liftoff after detection of a fuel leak in the rockets’ second stage will now be held on December 15,” ISRO chairman Dr K Radhakrishnan said at an interactive session with students and teachers here.

India space officials have decided to completely replace the second stage of the GSLV rocket that leaked during the rocket’s scrubbed launch last month.

India’s space agency has decided to completely replace the second stage of the GSLV rocket that leaked during the rocket’s scrubbed launch last month.

“Although the exact reasons for the leakage in the second stage of the engine, which prevented the launch on August 19, are being probed by the team headed by K Narayanan, it has been decided that a new liquid second stage (GS-2) will be assembled to replace the leaked stage,” said the official. He added that the process of assembling has begun, and that besides the GS-2, all the four liquid strap-on stages are being replaced with new ones.

That leak must have been quite significant for them to make this decision.

Engineers in India have decided to completely replace the leaking second stage engine of the GSLV rocket whose launch was scrubbed last week.

Engineers in India have decided to completely replace the leaking second stage engine of the GSLV rocket whose launch was scrubbed last week.

The GSLV is a three-stage launch vehicle with four strap-on motors hugging the first stage. The first stage is powered by solid fuel while the four strap-on motors and the second stage are powered by liquid fuel. The third is the cryogenic engine powered by liquid hydrogen and liquid oxygen.

“At the rocket assembly building, the satellite, cryogenic engine and the second stage have been destacked. It has been decided to shift the second stage to Mahendragiri for detailed inspection and study,” the ISRO official told IANS. He said ISRO has also decided to start assembling another engine so that the GSLV could fly at the earliest. Queried about the time-frame for the GSLV’s flight, he said: “It is not possible to give a time-frame for the GSLV’s flight now.”

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