Budget constraints and technical challenges delay commercial crew

A NASA inspector general report released today cites both budget constraints imposed by Congress as well as technical challenges that will delay the first commercial manned mission to ISS until 2018.

When the commercial crew program began, NASA hoped to have routine flights by 2015, but that slipped in large part due to congressional underfunding in the early years. OIG noted today that its 2013 report found that adequate funding was the major challenge for the program. Congress has warmed up to the program, however, and now is approving the full President’s request so funding is not the issue it once was. Technical challenges now are the major hurdle according to today’s report.

The companies’ systems must be certified by NASA before beginning routine flights to ISS. Boeing anticipates receiving certification in January 2018 with its first certified flight in spring 2018, and SpaceX is working toward late 2017 for its first certified mission, the OIG report says. But it is skeptical: “Notwithstanding the contractors’ optimism, based on the information we gathered during our audit, we believe it unlikely that either Boeing or SpaceX will achieve certified, crewed flight to the ISS until late 2018.”

The report has been written prior to yesterday’s Falcon 9 launchpad failure, which will certainly impact the schedule negatively.

Essentially, the report claims that the program was delayed initially by about two to three years because of the refusal of Congress to fund it fully. The delays to come will be instead because of the technical challenges. While I tend to agree with this assessment, I also note that government reports like this are often designed to generate more funds for the agencies involved, not find a better way to do things. If we are not diligent and hard-nosed about how we fund this program I worry that with time commercial crew will become corrupted by the government’s sloppy and inefficient way of doing things, and become as bloated as Orion and SLS. This is one of the reasons I never complained when Congress short funded the program previously, as it forced the companies involved to keep their costs down.

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A visit to OSIRIS-Rex clean room

NASA recently gave a press tour of the clean room where the asteroid probe OSIRIS-Rex is being prepped for its September 8 launch, and one reporter from that tour wrote a very nice description of what it was like.

After such a tour, most reporters write up stories that describe the spaceship, its mission, and its status. This reporter however did something better. He wrote up what it’s like to enter a clean room for a mission only weeks from launch.

Our belongings have been lined up in a row alongside us. And then the dog arrives.

It’s a beautiful specimen of a german shepherd, long and enthusiastic, being led by a sturdy military-type with a buzzcut wearing what looks like mercenary gear. The dog is led down the row of belongings once. Then twice. Then he and his owner head back to their truck and drive off. We have passed. We are free to go into the blessed blast of cool air on the bus that’s been idling alongside us for what seems like hours, but has really only been about 15 minutes.

And that’s only the start. Read it all. Quite fascinating.

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Contact re-established with dead solar satellite

Good news! After almost two years since contact was lost, NASA has re-established communications with Stereo-B, one of two solar research satellites designed to study the hemisphere of the Sun that does not face the Earth.

NASA re-established contact with a wayward sun-watching science satellite Sunday nearly two years after the spacecraft suddenly dropped off line during a test, the agency said in a statement Monday. NASA’s Deep Space Network, or DSN, “established a lock on the STEREO-B (spacecraft’s) downlink carrier at 6:27 p.m. EDT,” NASA said in a statement. “The downlink signal was monitored by the Mission Operations team over several hours to characterize the attitude of the spacecraft and then transmitter high voltage was powered down to save battery power. “The STEREO Missions Operations team plans further recovery processes to assess observatory health, re-establish attitude control and evaluate all subsystems and instruments.”

This is a big deal. Not only is it a testament to the spacecraft’s good design, it demonstrates the skill of the engineers at NASA who have regained contact.

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Costs rise on Obama’s asteroid mission

The year delay in Obama’s as yet unfunded unmanned asteroid mission, a preliminary to a proposed manned asteroid mission, has caused its budget to grow from $1.25 billion to $1.4 billion.

More significantly,

NASA’s cost estimate for [the unmanned] ARRM excludes launch and operations. In a March 2016 report, the Government Accountability Office (GAO) review of NASA’s major programs showed a cost of $1.72 billion. Gates explained that the $1.72 billion includes the launch vehicle cost, set at approximately $500 million as a placeholder since NASA has not determined which of three launch vehicles will be used (Delta IV Heavy, Falcon Heavy, or the Space Launch System).

…The next administration will have to decide if the costs are worth the benefits. Although NASA has decided they are, the House Appropriations Committee disagrees. It denied funding for the program in its report on the FY2017 Commerce-Justice-Science (CJS) appropriations bill, which funds NASA. The bill has not passed the House yet, however, and there is no similar language in the Senate version, so NASA is not currently prohibited from spending money on the project.

So far, NASA has been funding this Obama project by stealing money from other projects in NASA, since Congress has consistently refused to appropriate extra money for it. This approach has worked up until now, as they are only funding initial design work. Where they think they will get the money for a full mission however remains a complete mystery to me.

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The status of SLS for its first launch in 2018

Link here. The article gives an excellent and detailed overview of where construction of SLS presently sits, what the problems are that still remain, and what they have done to overcome them.

What struck me most however in reading the article was how long it takes them to do anything. For example, it appears they will assemble the rocket in the spring of 2018 for a December launch. In fact, the description of this assembly in this article partly explains to me why SLS will have the ungodly slow launch rate of at best once every two years.

In addition, the article describes how NASA has handled a number of engineering issues that have come up, and for each the approach seems to me to be more complicated than necessary. However, I am not an engineer and have never been part of this kind of work. Maybe everyone does it this way.

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Aerojet Rocketdyne gets NASA contract for cubesat engine

The competition heats up: Aerojet Rocketdyne has signed a contract with NASA to develop a small thruster engine for use on cubesats.

The MPS-130 green propulsion system will allow CubeSats and SmallSats to increase their capabilities, such as extending mission life, increasing architecture resiliency, maneuvering to higher and lower orbits, and performing complex proximity operations and formation flying. The use of additive manufacturing also reduces the number of parts and amount of time required to fabricate and assemble the modular propulsion system, lowering the cost of small satellites for private and public operators. Under the contract, Aerojet Rocketdyne will deliver a fully-integrated MPS-130 green modular propulsion system for flight demonstration, as well as conduct development and validation testing.

The press release does not say how much money NASA is providing. Regardless, this is a great opportunity for Aerojet Rocketdyne, because the smallsat industry is I think about to take off, and at the moment these tiny satellites lack any useful technology for maneuvering. Up until now they were mostly designed as temporary short term satellites built mostly to teach students. Soon, however, there will be a lot of privately-built commercial smallsats launched, designed to make money. Being able to sell their builders a thruster that could prolong their life and make them more capable will give Aerojet Rocketdyne a product that will certainly sell like hotcakes.

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Cruz visits NASA

In taking his family on a tour of the Johnson Space Center, Senator Ted Cruz (R-Texas) also met with some local industry businessmen where he expressed support for NASA as well as a desire to get ISS extended to 2028.

Cruz did not take questions from the media, though they were present during the meeting with businessmen. In reviewing the local press reports of that meeting (of which the above link is the most detailed), it appears that Cruz was mostly there to firm up his local constituent support by mouthing vague but strong support for NASA. It also appears that he as yet does not have a clear understanding of NASA’s full circumstances, or if he does he is leaning down the pork road to gain votes.

When my policy paper appears I intend to make sure his office gets it. By his actions after that we shall then see how sincere Ted Cruz really is about fiscal responsibility and private enterprise.

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NASA finalizes more cubesat deals for first SLS launch

Lockheed Martin and NASA have signed a deal to put a science cubesat on the first SLS rocket, planned for an unmanned launch of Orion in 2018.

The adapter ring that connects Orion to the rocket will include 13 bays for CubeSats, shoe-box sized payloads that until now haven’t been delivered in significant numbers into deep space. Each of those payload operators is working to finalize contracts with NASA for the ride into space, and on Monday, Lockheed Martin announced a few details of its 6U CubeSat, called SkyFire. Lockheed’s payload will capture high-quality images of the Moon. And in exchange for the ride into deep space, NASA will receive data from the mission.

“The CubeSat will look for specific lunar characteristics like solar illumination areas,” James Russell, Lockheed Martin SkyFire principal investigator, said in a news release. “We’ll be able to see new things with sensors that are less costly to make and send to space.”

This is without doubt a great opportunity for Lockheed Martin and others to test the use of a cubesat in interplanetary space. Whether it makes sense to use SLS to launch them is another matter entirely.

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NASA delays asteroid redirect mission one year

NASA has decided to delay by one year the planned launch dates for both its unmanned and manned missions to an asteroid.

And why might you ask?

Mr. Gerstenmaier further stated that “We had trouble getting the funding together for this thing. So this slip of the one year that you see wasn’t caused by technical. It was really caused by budget availability. We just didn’t have the budget available to go do this.”

Also, the article notes that the launch rocket for the unmanned mission, now set for 2021, will be one of three possible rockets.

No elaboration was given as to what those “three rockets” are, though SLS, one of SpaceX’s Falcon family of rockets, and Atlas V are understood to be the prime contenders at this time.

The unmanned mission might happen (though I wouldn’t bet on it). As for the manned mission, there is a reason NASA has had trouble getting funding. SLS/Orion cost too much. Congress simply doesn’t want to spend that much for the actual missions. They will dole out a lot of cash for development (and the pork that goes with it), but even they can’t afford the gigantic budgets NASA needs to actually fly real missions.

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