Sierra Nevada preps for Dream Chaser glide tests

The competition heats up: In preparing its Dream Chaser engineering test vehicle for glide tests in California this fall, Sierra Nevada unveiled it to the press yesterday.

This is essentially the test vehicle’s first public viewing since its one glide test, when the front landing gear did not deploy correctly and the vehicle was damaged during landing. Since the landing gears were not the gears being developed for the flight craft, and since the glide test itself went well, both the company and NASA considered that glide test to be a success.

It has now been refurbished for new tests in conjunction with the company’s contract to use Dream Chaser as a cargo ship for NASA.

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GAO warns of more cost overruns for SLS/Orion

The Government Accountability Office today issued two reports, both of which said that the SLS and Orion programs are faced with more cost overruns and schedule delays.

The GAO found that cost overruns for Orion could be as high as $707 million and that work is “not being accomplished as scheduled.” It also found challenges with the capsule’s software and heat shield, and said that the space capsule’s cost and schedule “estimates are not reliable.”

Other than that, everything is peachy keen! These reports, (the Orion report is found here [pdf] and the SLS report here [pdf], especially the Orion one, also suggest that the first manned Orion mission, now scheduled for 2021, stands a good chance of being delayed again, possibly for two more years.

This just confirms what I have written in my soon-to-be published policy paper, Exploring Space in the 21st Century. In fact, I need to add these GAO reports to my sources!

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NASA guesses SpaceX’s Dragon-Mars mission will cost $300 million

At a meeting of NASA’s Advisory Council yesterday a NASA official estimated that SpaceX will probably spend about $300 million on its Dragon mission to Mars.

Asked by the committee how much SpaceX was spending, Reuter indicated that the company’s investment was 10 times that of NASA. “They did talk to us about a 10-to-1 arrangement in terms of cost: theirs 10, ours 1,” he said. “I think that’s in the ballpark.” Given NASA’s investment, that implies SpaceX is spending around $300 million on Red Dragon.

SpaceX has not disclosed its estimated cost of the mission, or how it will pay for it. “I have no knowledge” of how the company is financing the mission, Reuter said when asked by the committee.

I suspect that the guess is significantly wrong. NASA is providing $32 million. SpaceX plans to charge customers $90 million for a single Falcon Heavy launch, which means its cost for that launch is likely half that, say $45 million. That adds up to $77 million. The cost for a Dragon capsule is not even close to $223 million, which is what remains if NASA’s guess is right, which based on this rough estimate I seriously doubt. I would bet that a single Dragon probably costs far less than $20 million. Remember, they are nothing more than basic manned capsules, and SpaceX is building enough of them to almost have an assembly line going.

So, let’s round up and say that the cost for the mission is really about $100 million (including NASA’s contribution). Other costs, such as the staff to run the mission for at least a year, will increase this cost, but not enough to bring the total to NASA’s guess of $300 million. I suspect that SpaceX will not spend anything close to $100 million of its own money for this Dragon mission to Mars.

All in all, this amount of investment seems reasonable, based on the scale of costs in the launch industry. And SpaceX’s willingness to invest some of its own money for this mission is probably wise. In publicity alone it is priceless.

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The Lie that is Orion

Several weeks ago NASA put out one of its periodic press releases touting the wonders of the engineering the agency is doing to prepare for its future missions to Mars. In this case the press release described a new exercise device, dubbed ROCKY (for Resistive Overload Combined with Kinetic Yo-Yo), for use in the Orion capsule.

“ROCKY is an ultra-compact, lightweight exercise device that meets the exercise and medical requirements that we have for Orion missions,” said Gail Perusek, deputy project manager for NASA’s Human Research Program’s Exploration Exercise Equipment project. “The International Space Station’s exercise devices are effective but are too big for Orion, so we had to find a way to make exercising in Orion feasible.

As is their habit these days in their effort to drum up support for funding for SLS and Orion, the press release was filled with phrases and statements that implied or claimed that Orion was going to be the spacecraft that Americans will use to explore the solar system.

…engineers across NASA and industry are working to build the Orion spacecraft and Space Launch System rocket that will venture to deep space for the first time together…

…Over the next several years, NASA’s Human Research Program will be refining the device to optimize it not only for near-term Orion missions with crew, but for potential uses on future long-duration missions in Orion…

These are only two examples. I have clipped them because both were very carefully phrased to allow NASA deniablity should anyone question these claims. For example, in the first quote they qualify “deep space” as specifically the 2018 unmanned lunar test flight. And the second quote is qualified as referring to missions to lunar space. Nonetheless, the implied intent of this wording is to sell Orion as America’s interplanetary spaceship, destined to take us to the stars!

Don’t believe me? Then take a look at NASA’s own Orion webpages, starting with the very first words on their Orion Overivew page.
» Read more

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Democrats add space language to platform

The Democrats have added language to their party platform that expresses support for NASA and continuing its funding.

It’s only a single paragraph filled with the typical blather we see in both parties’ platforms: We support it! It’s great! It’s for the children!. The last line however gives a sense of where they’d like to focus their funding:

We will strengthen support for NASA and work in partnership with the international scientific community to launch new missions to space.

Not surprisingly, if compelled to support space the Democrats see it mostly as a vehicle for increased international cooperation.

Despite my cynical analysis above, the fact that both parties feel compelled right now to express positions supporting the exploration of space is a sign indicating where the political winds are blowing. The excitement created by SpaceX’s low prices and successful vertical first stage landings has even reached into the thick skulls of politicians from both parties. Rather than mouth the Democratic half-century-old mantra that “We should solve our problems here on Earth before spending it in space” (first pushed hard by Ted Kennedy in a speech the night before Apollo 11 was launched to the Moon), Democrats have not only apparently concluded that this won’t sell anymore, they now feel it necessary to express support for space funding.

Now, if only we can convince them to stop wasting it on SLS we might actually build a thriving and competitive space industry, capable of doing it all.

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Astronaut touts space at Republican convention

American astronaut Eileen Collins spoke last night at the Republican convention, calling for a renewal of the American space effort.

Her remarks were very short, essentially calling for an end to the American reliance on the Russians to get our astronauts into space. Her speech also differed from her prepared remarks in that she left out the part where she specifically endorsed Donald Trump.

According to a transcript of her prepared remarks provided by the GOP Convention to Syracuse University (her alma mater) and posted on the university’s website, however, the ending was supposed to be “We need leadership that will make America first again. That leader is Donald Trump. Thank you and God bless the United States of America.” Thus, although she did not read the line endorsing Trump, she did use his slogan “make America great again” instead of “make America first again” as in the prepared remarks.

The press will make a big deal about this, but I suspect that when it came time to say the words, Collins’ decades of training at NASA, where astronauts as government workers are specifically forbidden by the Hatch Act from lobbying for specific political candidates, took over. She clearly was supporting Trump. Habits just made it hard for her to become political, even though she is now retired from NASA.

What is important is that both she and Ted Cruz in their convention remarks both invoked the need for a vibrant American space effort, but both were vague about how to do it. Combining that with Trump’s already noted position, that we need a space effort but we also have to find ways to do this efficiently because the government has bigger priorities, suggests to me once again that, should Trump win, SLS and Orion will die quickly while commercial space will get a boost.

On a personal note, I am hoping that my policy paper, Exploring Space in the 21st Century, due out in about a month and focused very much on this precise issue, will land on these politicians’ desks at exactly the right moment, and help convince them to make what I think are the right decisions.

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Reused Dragon cargo capsule to ISS within a year

The competition heats up: SpaceX hopes to launch a previously flown Dragon capsule to ISS sometime with the next year.

This fall, SpaceX plans to refly one of its landed Falcon 9 rockets for the first time — and a Dragon capsule should make history by launching on a repeat ISS resupply mission shortly thereafter, a NASA official and a SpaceX representative said during a postlaunch news conference Monday. “I think we’re looking at SpaceX-11,” said Joel Montalbano, NASA’s deputy manager of ISS utilization, referring to the 11th resupply mission the company will fly with Dragon and the Falcon 9. (Monday’s launch kicked off SpaceX-9.)

I had been wondering when SpaceX would try to reuse a Dragon, and had assumed the reason it hadn’t happened yet was partly because of NASA reluctance combined with the delays connected with the launch failure last year. Either way, it appears that NASA is now on board and that the company is beginning to gear up for that first reflight.

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SLS engine shuts down prematurely during test

A static firing test of one SLS’s rocket engines, repurposed from the shuttle, ended prematurely on Thursday.

It appears there was “a minor issue with the test stand” that caused the early shutdown. Some history about the engine itself:

The test involved development Engine 0528, back in the test stand at Stennis for its first test firing in seven years. E0528 was last fired from the nearby A-2 stand on July 1, 2009, in the second-to-last Space Shuttle Main Engine (SSME) ground test for the Shuttle program. Now out of storage and ready to fire again, the Aerojet Rocketdyne engine is being used in a second series of tests of the RS-25 configuration that will fly on SLS.

This is a test program, so having things go wrong is not necessarily a problem, as the failure teaches you things you need to know. However, they aren’t supposed to be testing the test stand, they are supposed to be testing the engine.

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Toilet failure on U.S. segment of ISS

According to this report, the American-built toilet on the U.S. part of ISS has broken down.

The story has few details, and is based on anonymous sources. Nonetheless, I suspect it is true, as the American toilet has had problems in the past, was originally designed for easy transport up and down from ISS on the space shuttle, and is thus difficult to repair in space.

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