Engineers at Lockheed Martin are adding structural braces to fix the cracks found in the first Orion capsule.

Engineers at Lockheed Martin are adding structural braces to fix the cracks found in the first Orion capsule.

Engineers have designed a “doubler” to place over the cracks to ensure the craft can sustain loads from pressure, launch and landing. Geyer said two of the structural aids, similar to devices regularly used on airplanes, could be added to the spacecraft. “We’ve come up with a great plan to basically bridge over those cracks to distribute the load so we don’t see any issues on orbit,” Geyer said.

How reassuring.

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How the Bigelow module added to ISS will change the space equation.

How the Bigelow module added to ISS will change the space equation.

Looking a bit further down the road, the potential launch of a Bigelow BEAM module, particularly if it takes place on a SpaceX Falcon 9 booster could be a harbinger of much greater things to come. As Mars visionary Robert Zubrin and many others have observed, the addition of an inflatable module similar to that being considered for the station, to the SpaceX Dragon 2.0 capsule greatly increases the available space and capability of a future Dragon to serve both as a Mars transfer vehicle, and / or surface habitat. Add in the introduction of Falcon Heavy, and the pieces for an alternate vision of far more affordable (and timely) inner system exploration begin to fall into place.

Stewart Money has it exactly right. I have never accepted the claim that Orion was the only spacecraft being built that would be capable of going beyond low earth orbit. Add the right components to any manned vehicle, and you have an interplanetary spaceship.

The trick of course is adding the right components. For both Orion and Dragon, the present assumptions are much too nonchalant about what those components are. For humans to prosper on an interplanetary mission, the vessel requires a lot more than a mere capsule and single module.

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Cracks have been found in the first Orion capsule intended to fly in space.

Government space marches on! Cracks have been found in the first Orion capsule intended to fly in space.

The cracks were discovered during a proof pressure test the week of Nov. 5. Proof testing, in which a pressure vessel is subject to stresses greater than those it is expected to encounter during routine use, is one of the many preflight tests NASA is performing on Orion to certify the craft is safe for astronauts, agency spokeswoman Rachel Kraft said. β€œThe cracks are in three adjacent, radial ribs of this integrally machined, aluminum bulkhead,” Kraft wrote in an email. β€œThis hardware will be repaired and will not need to be remanufactured.”

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The outfitting of the first Orion capsule, scheduled to take seventeen months, has begun.

The outfitting of the first Orion capsule, scheduled to take seventeen months, has begun.

The article also notes that about 400 Lockheed Martin employees will participate in this work.

I might very well be wrong, but this seems to be a very long time and a very large workforce for “turning what is a shell of a structure into a real spaceship.” I wonder if the work is being stretched out, partly to delay its completion to better match up with the long timeline of the heavy lift rocket, and partly to keep these jobs alive and feed the pork to some congressional districts.

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A European Space Agency (ESA) working group has recommended the agency focus its next manned space project on redesigning its now abandoned ATV cargo ship as a service module for the U.S.’s Orion capsule.

Birds of a feather: A European Space Agency (ESA) working group has recommended the agency focus its next manned space project on redesigning its now abandoned ATV cargo ship as a service module for the U.S.’s Orion capsule.

Believe it or not, this is how ESA plans to pay for its use of ISS from 2017 to 2020, by abandoning the ATV (which supplies ISS) and building a service module for a capsule that might never launch and is not intended to go to ISS anyway.

But then, it isn’t surprising, coming from a government agency.

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Boeing and Lockheed Martin are both considering hiring the Russia aerospace company Energia to build components for the CST-100 and Orion manned capsules.

It appears that both Boeing and Lockheed Martin are considering hiring the Russia aerospace company Energia to build components for the CST-100 and Orion manned capsules.

What is going on here is that both Boeing and Lockheed Martin are looking for a subcontractor who can build these components for less money. Since labor costs in Russia are much lower than the U.S., both companies are considering Energia for this work.

This quote, however, encapsulates the cultural war that still goes on sometimes between Russia and the U.S.:

“[Russian] achievements in docking sites and [thermal protection equipment] production are quite competitive, but I am not sure that the Americans will accept our offer because they not only have the task of building a spaceship but also of gaining competence in this matter,” Dmitry Payson, director of the space and telecommunication technology department in Russia’s Skolkovo hi-tech hub, told Izvestia.

In interviewing many Russian and American space engineers over the years I have found an amazing amount of contempt from each for the work of the other, often without justification. Just as the Russians above seem to falsely think that Boeing and Lockheed Martin know nothing about docking equipment or thermal protection, American engineers repeatedly have expressed to me unjustified disdain for the space station technology developed by the Russians for Mir. The result: both countries often don’t take advantage of the other’s skills.

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