SpaceX proposes new launchpads for Starship at Kennedy

Long term Land Use map for Kennedy Space Center
From NASA’s long term road map for Kennedy,

Capitalism in space: SpaceX has submitted a new proposal for building several launchpads at the Kennedy Space Center for its Starship heavy lift rocket, including rebuilding one old pad (LC-39A) and building another at a new site (the never used LC-49).

The project for LC-49 comes in addition to the previously announced work that SpaceX began within the perimeter of Launch Complex 39A, the K Environmental Program Office said. In September 2019, an environmental assessment was completed and a finding of “no significant impact” was issued.

Musk confirmed via Twitter on Dec. 3 that construction of SpaceX’s Starship orbital launch pad at LC-39A was underway. “Construction of Starship orbital launch pad at the Cape has begun”.

The KEP [Kennedy Environmental Program] office noted that this new proposed expansion would allow for not only redundancy with launches of Starship, but also “allow SpaceX to increase the flight rate of Starship and minimize potential disruptions to Falcon, Falcon Heavy and Dragon missions at LC-39A.”

LC-49 is a 175 acre area just north of LC-39B, the launchpad NASA plans to use for its SLS rocket.

It also appears that SpaceX plans on creating a new Starship orbital launchpad at LC-39A that will not impact the use of that site by Falcon 9 and Falcon Heavy, though in the long run launches of those latter rockets will decrease as Starship becomes operational.

All these plans will need a full environmental assessment, but according to the article at the link, the process will be different than at Boca Chica in Texas.

The [environmental assessment]process likely won’t involve live discussions with the public, according to [Don Dankert, the technical lead for the Kennedy Environmental Planning Office], but the public will get comparable information, like with an EIS [Environmental Impact Statement]. “We will put out the same information,” Dankert said. “We’ll put out an informational packet with a .PDF chart, a description of the project and instructions on how to provide comments back to us and SpaceX.”

Engler said there may also be some lessons learned from the process of getting the launch facilities at Starbase approved for an orbital launch, but how that crossover would work has yet to be determined.

Sounds to me that this is all a pointless paperwork dance. The construction will be approved, no matter what, because Florida and Cape Canaveral desperately wants this new business and the jobs and tax dollars it will bring to the state.

Superheavy prototype #4 installed on orbital launchpad

Capitalism in space: SpaceX has now installed its fourth Superheavy prototype on the orbital launchpad at Boca Chica, with the possibility of the first static fire test of Superheavy possibly occurring in the next week or so.

Around 10am CST (UTC-6), SpaceX began retracting more than a dozen clamps that hold the 69m (~225 ft) tall Super Heavy – the largest booster ever built – to its transport and work stand. By 11:30am, Booster 4 was safely extracted from the stand and hovering above it as the lift team crossed their Ts and dotted their Is before proceeding. SpaceX’s newest Starbase crane then spun around and crawled a short distance to the orbital launch mount, where it lifted Booster 4 above the mount.

In a process that this particular Super Heavy prototype is thoroughly familiar with, SpaceX then very carefully lowered B4 down into the center of the donut-shaped orbital launch mount, where 20 separate clamps – each capable of deploying and retracting – form a support ring and giant hold-down clamp.

The booster has 29 Raptor engines total, with 20 in the outer ring, 8 in the inner ring, and 1 in the center. It will be quite amazing to watch all these engines finally fire and lift the entire rocket, with Starshp, off the launchpad.

As for the upcoming static fire tests, road closures have been announced starting today through the end of this week.

SpaceX begins construction of Starship launchpad in Florida

Capitalism in space: Elon Musk yesterday announced that SpaceX has begun the construction of a Starship launchpad at its facility at Cape Canaveral, though no launch scheduled was revealed.

Musk implied that the Starship orbital launchpad is being built at Launch complex 39A. If so, it will pose some scheduling issues for SpaceX, as the company also uses that site for Falcon 9 and Falcon Heavy launches. In fact, it is the only one it uses for Falcon Heavy.

Musk shakes up Raptor engine development

Capitalism in space: Based on all the reports I’ve read, Elon Musk this past weekend did a major shake-up of the management that was running the Raptor engine development, apparently focused on the need to be able to mass produce these engines at a very high rate to allow numerous test flights in the coming year.

More here, including this company email from Musk:

Unfortunately, the Raptor production crisis is much worse than it had seemed a few weeks ago. As we have dug into the issues following the exiting of prior senior management, they have unfortunately turned out to be far more severe than was reported. There is no way to sugarcoat this.

I was going to take this weekend off, as my first weekend off in a long time, but instead, I will be on the Raptor line all night and through the weekend.

The management shakeup was as follows:

This ‘senior management’ that left is likely referring to Will Heltsley, former SpaceX senior vice president of propulsion. As CNBC reported, he left Raptor production due to a lack of progress. In addition, former SpaceX vice president of mission and launch operation Lee Rosen and senior director of mission and launch operations Rick Lim have left the company. Raptor engine production is now being led by Jacob Mackenzie, who has been with the company for over six years.

The reports imply that the engine itself is in trouble, but I do not think that is the issue. Instead, as Musk has said many times, more important than developing new technology is developing the efficient manufacturing processes that will allow the company to take advantage of that technology. It appears the manufacturing part of Raptor had not been covered well by the now disposed management.

SpaceX not only needs a working reliable Raptor engine, it needs to be able to mass produce them in the hundreds, quickly. This is the challenge that apparently the previous management failed to face. Musk is now refocusing Raptor development around this need.

Scientists: NASA needs to catch up to SpaceX for using its Starship for future manned and unmanned missions

In a white paper [pdf] submitted to the committee presently writing the next decadal survey for NASA’s planetary science program, a large group of well-recognized planetary scientists essentially pleads with NASA to recognize the gigantic possibilities created by SpaceX’s Starship spacecraft for future manned and unmanned exploration, and rethink its management style.

The capabilities of the Starship vehicle to transport unprecedented quantities of cargo and crew to the lunar and Martian surface will require a new support structure within NASA to enable the NASA planetary science community to participate and provide payloads for these flights. SpaceX envisions an accelerated schedule for flights, but NASA’s traditional schedule for selecting and flying planetary payloads is not necessarily consistent with this timeline.

For example, SpaceX is aggressively developing Starship for initial orbital flights, after which they intend to fly uncrewed flights to the Moon and conduct initial test flights to Mars at the earliest Mars mission opportunity, potentially as soon as 2022, or failing that in the 2024 window. Since the launch window is significantly less restricted for the Moon, it is likely that the first Starship landings will be on the lunar surface. (Even in the case of a first Starship launch to Mars, during its six-month trip to the Red Planet it would be feasible to send a Starship to land on the lunar surface prior to the Mars landing).

In order to take advantage of these opportunities, a new funding program within NASA is needed to provide the opportunity for members of the community (within and outside of NASA) to fly robotic payloads on these flights. … In order to be successful given the flight schedule for SpaceX missions, this funding program must be nimble enough to select proposals for funding and make grants within just a few months after proposal submission.

In other words, NASA’s way of doing things when it comes to planetary exploration is simply too slow and cumbersome to take full advantage of Starship’s capabilities.

I found this white paper through this article at Teslarati, which focuses more on what SpaceX plans to do in its manned planetary exploration using Starship. The paper however is less about what SpaceX will do and more about the need for NASA and the planetary community that has depended on the agency for decades to undergo a paradigm shift. With Starship, missions to the Moon and Mars will no longer be very constrained in terms of weight. Nor will launch schedules be slow and far between. Rather than plan a few billion dollar NASA unmanned missions taking a decade to plan and launch, using Starship NASA could have many planetary missions launching fast and for relatively little cost, with far greater capabilities.

The scientists recognize this, and wrote their paper in an effort to make NASA’s hide-bound management recognize it as well.

What I suspect is going to happen is that the scientists will eventually bypass NASA entirely. Because of the lowered cost provided by Starship, they will find other funding sources, many private, to finance planetary missions. Those other sources will also be much more capable than NASA for reacting quickly to Starship’s fast timetable and gigantic capabilities.

Things are going to get really really exciting in the next few years.

Musk lays out Starship testing plan

Capitalism in space: In a meeting in Washington today, Elon Musk laid out SpaceX’s upcoming testing plan for developing its Starship/Superheavy heavy-lift reusable rocket.

“We’ve completed the first orbital booster and first orbital ship, and we’ll be complete with the launch pad and launch tower later this month, and then we’ll do a bunch of tests in December, and hopefully launch in January,” Musk said. “There’s a lot of risk associated with this first launch, so I would not say it is likely to be successful, but I think we’ll make a lot of progress,” musk said. “We’ve also built a factory for making a lot of these vehicles. So this is not a case for just one or two. We’re aiming to make a great many.

“We intend to do hopefully a dozen launches next year, maybe more,” Musk said. “And if we’re successful with it being fully reusable, that means we build up the fleet just as we are with the Falcon 9 booster, which is reused.”

Musk says the cost of a Starship launch will eventually fall below the cost of a Falcon 9 rocket flight, which a SpaceX manager said last year can fall below $30 million with reused parts.

“Basically, we intend to complete the test flight program next year, which means it’s probably ready for valuable payloads that are not for testing, but actual real payloads, in 2023.”

According to this schedule 2022 will be devoted to refining the rocket to make it dependable, and 2023 will be used to fly unmanned cargo flights to prove it out for later manned flights.

SpaceX will also likely develop in parallel the various expected versions of Starship, including the refueling ship, the manned lunar lander, and ships used for point-to-point transportation on Earth.

FAA targets finalizing Starship environmental report by end of year

The FAA today announced that it hopes to complete the permit process for SpaceX’s Starship operations at Boca Chica by the end of this year.

If you go to the link you will see a table that shows the agency’s overall plan. The table also suggests that extensions in the permitting process are also possible, though it appears the FAA is working now to avoid this.

I say excellent. I also say I will believe it when I see it. I want the FAA to show me my skepticism of this bureaucratic process is not justified. I want it to prove to me that there is no politics working in the background to slow the process.

Remember, after six months of work the FAA’s draft reassessment approved SpaceX’s Starship operations. To now delay or reject that approval will require a some heavy outside pressure, since the majority of the comments received by the the FAA during the comment period were favorable to the project.

SpaceX completes Starship static fire test with all six engines

Capitalism in space: SpaceX today successfully completed a short static fire test of Starship prototype #20 using all six orbital engines.

Though this prototype has previously completed static fire tests, those used only two engines. This test was the first using all the engines that will fly on the spacecraft’s first orbital flight.

When that flight will occur remains uncertain. Elon Musk has said it could fly as early as this month. First however the FAA must give final approval of its environmental reassessment of SpaceX’s Boca Chica spaceport. The agency has released a preliminary draft approval, but that is not yet finalized, with no clear date on when an approval will be issued.

NASA admits manned lunar landing can’t happen before ’25

NASA administrator Bill Nelson admitted today that the goal of landing Americans back on the Moon by 2024 was impossible, and that the agency has now delayed that target date one year to 2025.

Nelson attempted to blame the delay on Blue Origin’s lawsuit against NASA for its award of the manned lunar lander contract to SpaceX.

He blamed the shifting timeline on a lawsuit over the agency’s moon lander, to be built by SpaceX, and delays with NASA’s Orion capsule, which is to fly astronauts to lunar orbit. “We’ve lost nearly seven months in litigation, and that likely has pushed the first human landing likely to no earlier than 2025,” Mr. Nelson said, adding that NASA will need to have more detailed discussions with SpaceX to set a more specific timeline.

This however is a bald-faced lie. The Trump 2024 deadline was never realistic. Moreover, delays in SLS and Orion have been continuous and ongoing for years, all of which made a ’24 landing quite difficult and if attempted extremely unsafe. Even as it is, trying this mission by ’25 is risky, especially if it depends on SLS. Moreover, as the article notes, how SLS, Orion, and SpaceX’s Starship will team up to get this mission — designed by a committee — to and from the Moon remains exceedingly unclear.

With great confidence I predict that if the lunar mission depends on SLS in any manner, it will not launch in ’25 either.

Holes in snowy ice on Mars?

Holes in snowy ice on Mars?
Click for full image.

Cool image time! Today we return to the regions surrounding Milankovic Crater in the high northern latitudes of Mars. The photo to the right, cropped and reduced to post here, was taken on June 1, 2021 by the high resolution camera on Mars Reconnaissance Orbiter (MRO). It shows a spray of impact craters where the bolides apparently landed in relatively soft material. The location itself is about 10 miles to the southeast of the 74-mile-wide crater, and sits within its rim ejecta blanket.

The label for the image says this is showing “crater modification,” which suggests that the rimless nature of these craters became so after their creation. This location, at 54 north latitude, is in a region of Mars where scientists have found a lot of evidence of near surface ice. For example, within Mikankovic Crater itself they have identified numerous scarps with clearly seen pure ice layers.

If ice is close to the surface here, then the ground could be like soft snow on Earth, especially because Mars’ lighter gravity would not compress that ice as much. Think about what happens when you toss pebbles into soft snow. They fall through, and leave behind holes not unlike the ones we see in this picture. Later, sunlight would begin to modify the holes so that their edges grow outward, once again exactly as we see here.

The overview map below as always gives some context, which in this case has less to do with Mars but with Elon Musk and Starship.
» Read more

Musk: Starship orbital flight could happen as soon as next month

Capitalism in space: Elon Musk today announced that SpaceX will be ready to launch the first orbital flight of Starship as soon as one month from now.

“If all goes well, Starship will be ready for its first orbital launch attempt next month, pending regulatory approval,” Musk tweeted today [emphasis mine]

Musk’s tweet came one day after the FAA completed its public hearings on its environment reassessment of SpaceX’s operations in Boca Chica. Before the agency can approve that reassessment it has to digest the comments, then to hold an “industry workshop” on this reassessment.

Thus, while SpaceX is ready to go, our lumbering, oppressive government is not. As I’ve written before, I fully expect there to be pressure from the Biden administration and NASA to slow walk that government approval so that Starship does not launch before February 2022, when SLS is now scheduled for its first launch. Having SpaceX get its heavy lift rocket into orbit before NASA would be very embarrassing, considering that SpaceX has spent about a third the time and about a tenth the money getting it done.

I hope I am wrong, but this is what I expect from the corrupt federal government we now have.

Senate committee: NASA must choose two companies to build manned lunar lander

We’re here to help you! Despite offering NASA only $100 million more for the program, the Senate Appropriations committee has directed the agency to award a second manned lunar lander contract, in addition to the one it gave SpaceX in April.

On Tuesday (Oct. 18), the Senate Appropriations Committee — the largest U.S. Senate committee that oversees all discretionary spending legislation in the Senate — released a draft report of nine appropriations bills for the fiscal year 2022 which included funding for NASA, according to SpaceNews.

The appropriators, in the report, state that NASA’s HLS program is not underfunded, despite the agency’s previous claims to the contrary. As shown in the report, the bill includes $24.83 billion for NASA, which is just slightly more than the $24.8 billion that NASA requested, and a $100 million increase in funding for HLS.

“NASA’s rhetoric of blaming Congress and this Committee for the lack of resources needed to support two HLS teams rings hollow,” the report states. The committee added that “having at least two teams providing services using the Gateway should be the end goal of the current development program,” referencing NASA’s Gateway, a planned lunar space station.

It might be possible for the increase in funding to cover a second contract, if that contract was awarded to Blue Origin. Jeff Bezos has made it clear that he would be willing to waive as much as $2 billion of the price for the contract, using his own ample funds to make up the difference. Whether that is enough to build it, with the $100 million the Senate appropriated, is unclear.

This bill of course has to pass the Senate, be approved as written by the House, and then signed by the President. These directives and budget changes thus might not end up in the final appropriations bill.

First FAA hearing on Starship environmental assessment dominated by supporters

Capitalism in space: The FAA yesterday conducted its first of two virtual public hearings to allow public comment on its proposed environmental assessment that would allow SpaceX to launch orbital Starship missions from Boca Chica, Texas>

According to the story at the link, the comments were dominated by supporters, interspersed with the typical small number of anti-development environmental activists.

Over the course of more than three hours on Monday, members of the public who had registered in advance were given three minutes each to deliver their oral public comments on Starship and the draft. Most were in favor of SpaceX, though many positive comments appeared to originate from outside of Texas. A smaller number of people also voiced concerns about impacts on local ecosystems and species near Boca Chica.

The second hearing is scheduled for tomorrow.

NASA document: Starship orbital flight in March ’22

Starship orbital flight date?
Click for full image.

According to a NASA proposal to observe and measure the temperatures on Starship’s thermal protection during its return to Earth from orbit, that flight is now tentatively scheduled for March ’22.

The graphic to the right highlights the pertinent language in the poster presentation.

It must be noted that the poster might not be telling us when Starship will first launch, but when the designers of the camera system will be ready to film. The two are different. Still, the slowdown in flight testing at Boca Chica by SpaceX since July suggests there may be some truth to this date. That date also seems more reasonable now in connection with the FAA’s regulatory pace, which still needs to provide the final approval of SpaceX’s environmental reassessment of its Boca Chica launch site.

It also seems to me that the March ’22 date would be very convenient for NASA, as it almost certainly guarantees that Starship will reach orbit after SLS, thus avoiding for the agency a very big public relations embarrassment. I would not be surprised at all if the Biden administration and NASA’s top administrators, led by Bill Nelson, are purposely pressuring the FAA to make sure that Starship orbital flight is delayed until after the first SLS test flight, now expected in the January/February time frame.

There is also the possibility that SpaceX’s targeted launch dates were unrealistically optimistic. The company had a lot of work it needed to do prior to launch on its orbital launch facility at Boca Chica, and that work could not go forward while test flights and static fire tests were taking place. Pausing those tests has allowed the launch facility work to move forward aggressively.

Starship/Superheavy update

Link here. SpaceX is moving on several fronts in preparation for the next Starship/Superheavy tests:

  • Engines have been installed in Starship prototype #20 which will be tested this week
  • A new Raptor engine factory is under construction
  • Launch tower construction continued
  • Future prototypes continue to be built

Lots of details and videos at the link. Based on road closures, the prototype #20 static fire test will occur today, and will be the first such test on a Starship using orbital Raptor engines.

FAA extends comment period for SpaceX Starship/Superheavy environmental reassessment

Capitalism in space: The FAA today announced that it has extended the comment period for its environmental reassessment of SpaceX’s operations at Boca Chica, Texas two weeks until November 1st.

From the email announcement:

The Federal Aviation Administration (FAA) has received requests for an extension of the public comment period for the Draft Programmatic Environmental Assessment for the SpaceX Starship/Super Heavy Launch Vehicle Program at the SpaceX Boca Chica Launch Site in Cameron County, Texas (Draft PEA). In consideration of these requests, the FAA is extending the public comment period.

The agency has also changed the dates for the two public hearings it will hold to October 18 and October 20. It will announce more information on those hearings on October 15th.

SpaceX schedules likely first static fire tests for orbital Starship and Superheavy

Capitalism in space: SpaceX has scheduled a weeklong series of road closures at Boca Chica, beginning next week, suggesting they are about to begin the first static fire tests for the orbital prototypes of both Starship (#20) and Superheavy (#4).

The company has been installing or replacing engines on both prototypes, with the installation apparently now complete on Starship #20.

Starship’s current design features three gimballing sea-level Raptors and three vacuum-optimized variants with much larger nozzles – all in close proximity inside a 9m-wide (30 ft) skirt. As such, the first Starship static fire with any combination of Raptor Center and Raptor Vacuum engines will be a significant milestone for SpaceX. Eventually, that will likely culminate in the first static fire(s) of a Starship (likely S20) with all six Raptors installed – a test that will effectively qualify that prototype for its first orbital launch attempt.

As for Superheavy #4, they have been replacing some of its 29 engines while it sits on the launchpad, for reasons that are not clear.

It appears the company is aiming to get all of its ground-testing completed while the FAA’s approval process for the permit for the orbital flight is ongoing. This will make it possible to launch as soon as approval is obtained.

This strategy carries some risk. As long as the testing proceeds smoothly it will provide positive coverage during the FAA’s public comment period, running until mid-October. Should a test fail dramatically, however, the explosion could generate the wrong response during that comment period. Not surprisingly, SpaceX is willing to accept that risk.

FAA now taking public comments on the licensing of SpaceX to launch Starship/Superheavy from Boca Chica

Capitalism in space: The FAA today announced by email that it is now taking public comments on the “Draft Programmatic Environmental Assessment (PEA)” it requires from SpaceX before it can issue a launch license at Boca Chica, Texas for Starship/Superheavy orbital launches.

From the email:

The FAA invites interested agencies, organizations, Native American tribes, and members of the public to submit comments on all aspects of the Draft PEA. Public comments are due on Monday, October 18, 2021. Comments or questions on the Draft PEA can be addressed to Ms. Stacey Zee, SpaceX PEA, c/o ICF, 9300 Lee Highway, Fairfax, VA 22031. Comments may also be submitted by email to SpaceXBocaChica@icf.com. Before including your address, phone number, e-mail address, or other personal identifying information in your comment, be advised that your entire comment – including your personal identifying information – may be made publicly available at any time. While you can ask us in your comment to withhold from public review your personal identifying information, we cannot guarantee that we will be able to do so.

The FAA will also hold two public hearings on October 6th and 7th, though it provided no information yet on where those hearings will be held.

This announcement means that the Starship/Superheavy orbital test flight cannot occur any earlier than October 18, 2021, and will actually occur at least several weeks or months later, based on the schedule outlined on slide 32 of this FAA presentation [pdf]. Once the 30-day public comment period ends the FAA must then hold “an industry workshop” reviewing the comments and then issue an update of the PEA, or a rejection of it.

Though the chances of the FAA rejecting SpaceX’s permit are practically nil, I fully expect this process to be slow-walked by the FAA under orders of the Biden administration in order to do whatever it can to prevent this orbital flight occurring before SLS’s first launch, now expected in early ’22.

I hope I am wrong, and that the FAA surprises me. We can only wait and see.

Update: If you think I am crazy thinking that the politics of the Biden administration will cause a slowdown in the FAA’s process, just read this story about the FAA suddenly imposing flight restrictions at the southern border to block drone flights by media outlets that show the illegal immigrant crisis there.

“We’ve learned that the FAA just implemented a two week TFR (Temporary Flight Restrictions) over the international bridge in Del Rio, TX, meaning we can no longer fly our FOX drone over it to show images of the thousands of migrants,” Fox News reporter Bill Melugin tweeted. “FAA says ‘special security reason.’”

Fox’s report resulted in a quick lifting of this flight restriction on their drone, but the action by the Biden administration shows that it is quite willing to interfere with normal aviation regulations for its own political reasons.

Update on status of first orbital Starship/Superheavy

Capitalism in space: The first planned orbital Superheavy booster, prototype #4, has been moved back to the orbital launch site, this time with all of its 29 engines fully installed.

It appears SpaceX engineers are about to begin an extensive test campaign of this booster and its engines. They need to test the fueling of all 29 engines. They need to test fire the engines as a unit. And they need to do a full static fire of them all to see if they will work together as planned.

All these tests, which based on SpaceX’s past pace, will likely take about three to four weeks, which means that the orbital test flight cannot occurr before the end of September, as previously guessed. More likely they will not be ready to fly before the end of October, at the soonest.

That schedule is also impacted by the FAA’s bureaucracy, which still needs to approve the environmental assessment required before any Starship orbital flight. That approval process has been ongoing, but could still take several more months, especially if the effort by some fearful environmentalists to stop the flight gains political momentum.

The problem Starship poses to NASA and Congress

An interesting essay published earlier this week in The Space Review raises the coming dilemma that both NASA and Congress will soon have to face once Starship is operational and launching large cargoes and crews to orbit, both near Earth and to the Moon.

That dilemma: What do about SLS and Lunar Gateway once it becomes ridiculously obvious that they are inferior vessels for future space travel?

I think this quote from the article more than any illustrates the reality that these government officials will soon have to deal with in some manner:

[When] the Lunar Starship ever docks with Gateway, the size comparison with Gateway will appear silly and beg the question as to whether Gateway is actually necessary. Does this even make sense? Couldn’t two Starships simply dock with each other and transfer propellant from one to another. Is there really a need for a middleman?

The author, Doug Plata, also notes other contrasts that will make SLS and Lunar Gateway look absurd, such as when two Starships begin transferring fuel in orbit or when a Starship launches 400 satellites in one go, or when a private Starship mission circles the Moon and returns to Earth for later reuse.

All of these scenarios are actually being planned, with the first something NASA itself is paying for, since the lunar landing Starship will dock with Lunar Gateway to pick up and drop off its passengers for the Moon.

The bottom line for Plata is that the federal government needs to stop wasting money on bad programs like SLS and Lunar Gateway and switch its focus to buying products from commercial sources like SpaceX. They will get far more bang for the buck, while actually getting something accomplished in space.

Though he uses different words, and has the advantage of recent events to reference, Plata is essentially repeating my recommendations from my 2017 policy paper, Capitalism in Space [free pdf]. Plata draws as his proof for his argument the recent developments with Starship. I drew as my proof a comparison between SLS and what private commercial space was doing for NASA, as starkly illustrated by this one table:

The cost difference between SLS and private space

The government has got to stop trying to build things, as it does an abysmal job. It instead must buy what it needs from private commercial vendors who know how to do it and have proven they can do it well.

If the government does this, will not only save money, it will fuel an American renaissance in space. As we see already beginning to see happen now in rocketry and the unmanned lunar landing business.

Musk’s Boring Co offers to dig tunnel for resident transportation during launch closures

Capitalism in space: Elon Musk’s Boring Company has proposed digging a tunnel so that people can still access Boca Chica’s beaches even during periods when SpaceX is doing launch operations and needs to close the surface roads.

The Boring Company (TBC) met with Cameron County officials to discuss the possibility of a tunnel project running from South Padre Island (SPI) to Boca Chica Beach.

The Boring Company pitched the idea of an SPI-Boca Chica tunnel to Cameron County administrator Pete Sepulveda Jr. and county engineer Benjamin Worsham early this summer. Cameron County officials have been thinking of giving people access to part of Boca Chica Beach even during closures.

The county has said it likely cannot afford to pay for such a thing, but Musk’s company is still proposing to do an in-depth study to find out what will be necessary to make it happen.

It could very well be that Musk might find some cash to help pay for this himself. The public relations would be excellent, and it would I think be the right thing to do. It is also possible that the local communities will have more cash themselves because of the booming economy SpaceX is bringing them.

NASA freezes work on SpaceX’s lunar lander version of Starship

In response to Blue Origin’s lawsuit that is attempting to cancel the contract award to SpaceX for adapting its Starship upper stage rocket as a manned lunar lander, NASA yesterday officially paused all work by it and SpaceX on this project.

From NASA’s statement:

NASA has voluntarily paused work with SpaceX for the human landing system (HLS) Option A contract effective Aug. 19 through Nov. 1. In exchange for this temporary stay of work, all parties agreed to an expedited litigation schedule that concludes on Nov. 1. NASA officials are continuing to work with the Department of Justice to review the details of the case and look forward to a timely resolution of this matter.

The optics for Blue Origin remain ugly. Not only does the company appear more interested in fighting court battles than building spaceships and rockets, it now is acting to prevent others from doing so.

The timeline of events however is interesting. Blue Origin filed its lawsuit on August 13th. NASA issued the first $300 million payment to SpaceX for this $2.9 billion contract on August 16th. Even with this announcement today, the payment suggests that NASA is doing what it can to make the contract award an accomplished fact that the courts will not find easy to overturn.

Blue Origin files lawsuit against Starship lunar contract award

What a joke: Jeff Bezos’s company Blue Origin on August 13th filed a lawsuit in federal court, attempting to overthrow the contract award NASA gave SpaceX’s Starship in its manned lunar lander Artemis project

In a court filing on Friday, Blue Origin said it continued to believe that two providers were needed to build the landing system, which will carry astronauts down to the Moon’s surface as early as 2024. It also accused Nasa of “unlawful and improper evaluation” of its proposals during the tender process. “We firmly believe that the issues identified in this procurement and its outcomes must be addressed to restore fairness, create competition and ensure a safe return to the Moon for America,” Blue Origin said.

The article then goes on to list the basic facts that make this lawsuit absurd. First, NASA had not been appropriated enough money by Congress to award two contracts, and had it done so, it would have violated the law. Second SpaceX’s bid was the lowest bid, far less than Blue Origin’s expensive price. Third, SpaceX was already test flying early prototypes of its Starship lander, while Blue Origin had built nothing. Fourth, many other technical issues made SpaceX’s bid superior.

Finally, the GAO, as an independent arbitrator, has already ruled against a Blue Origin protest, stating unequivocally that NASA had done nothing wrong in its contract process.

This lawsuit makes Blue Origin appear to be a very unserious company. Rather than putting its energies towards building rockets and spacecraft to demonstrate its capabilities, it focuses its effort on playing legal games in the courts. Such behavior will only make it seem less appealling when next it bids on a NASA or Space Force contract.

Eric Berger: FAA regulators should get out of the way

In a essay today for Ars Technica, Eric Berger makes note of the progress that SpaceX is making on its Starship/Superheavy rocket, and points out that the one major obstacle that SpaceX cannot control and that stands in its way is the revised “environmental assessment” the FAA still must approve to permit the rocket to launch from Boca Chica.

Perhaps the biggest hurdle of all will be clearance from the Federal Aviation Administration, which is working with SpaceX to conduct an environmental assessment of launching such a mammoth rocket from these South Texas wetlands. After a “draft” of this assessment is published, there will be an approximately 30-day period for public comments. This will be followed by other steps, including a determination by the FAA on whether SpaceX’s proposed environmental mitigations will be enough or if more work is required.

The stacking of the rocket late last week, and the photos released by Musk of that stacking, Berger sees as Musk’s effort to quietly apply pressure on those bureaucrats to get their work done already. As he writes, “Holding back Starship means holding back this progress, Musk wanted regulators to understand.”

Read the whole essay. In addition to illustrating the poltical games required by SpaceX to get past the stifling rules of our modern government, it very nicely shows how America has changed since the early 20th century. Then, no such regulators stood in the way, and Americans were thus about to build fast and with great skill, reshaping the cities of the world forever.

Though I expect the politics of the moment to favor SpaceX, forcing the FAA to get its work done quickly to allow the rocket to take off as planned, this is only going to happen because of the political clout SpaceX has with the public, and thus with politicians. For small companies no such clout exists, and thus expect U.S. innovation to continue to suffer in the coming years because we have given our govenrment too much power over our lives.

The trials and tribulations of Blue Origin’s BE-4 engine

Link here. The article tries to provide some explanations for the delays at Blue Origin that have put the BE-4 engine years behind schedule.

The first and most important fact gleaned from the article is that flightworthy versions of this engine will not be ready this summer as promised, and will likely not get delivered to ULA for its Vulcan rocket before the end of the year, causing its inaugural launch to be delayed to the second half of ’22. This also means that Blue Origin’s own orbital rocket, New Glenn, will likely not launch until late next year, at the earliest.

Moreover, the engines that Blue Origin will deliver to ULA will not be fully tested, and might require replacement if tests on other engines reveal more problems.

The article’s most important revelation about the delays however is this:

One of the most persistent problems, sources said, is that the BE-4 engine testing and development program has been relatively “hardware poor” in recent years. Effectively, this means that the factory in Washington has not had enough components to build development engines, and this has led to extended periods during which no testing has occurred on the stands in Texas.

It was surprising to hear this because back in the spring of 2017 Blue Origin stated publicly that its development program was hardware rich. After arriving as CEO in late 2017, however, [Bob] Smith appears to have focused more on a substantial reorganization of Blue Origin’s leadership rather than hardware development. Other programs were prioritized, too, so the BE-4 team did not get all the resources and freedom it needed to proceed at full throttle. [emphasis mine]

To put it more bluntly, Smith decided it was more important to rearrange the deck chairs rather than launch lifeboats into the water. As a result, Blue Origin has essentially wasted the last four-plus years.

There are signs that the company has changed course away from Smith’s focus, but we shall have to wait and see. The childish press release issued by Blue Origin yesterday, claiming its manned lunar lander was far better than SpaceX’s Starship and should have been chosen by NASA, suggests that the course change has not been as thorough as one would hope. The amount of intellectual dishonesty contained in that release is somewhat disturbing, especially coming from a rocket company:

Blue Origin appears to be, at minimum, cherry picking its comparisons. The graphic notes that the Starship-Super Heavy system hasn’t launched yet. Starship has launched six miles into the air on several occasions, but not with its Super Heavy booster. It also points out that SpaceX’s Starship facilities in Boca Chica, Texas have never accommodated an orbital launch. Blue Origin, though has never launched any rocket to orbit from anywhere.

The graphic doesn’t, however, note the cost of the Starship lunar lander. SpaceX’s proposal estimates that it will cost NASA $2.9 billion, while Blue Origin’s gave a price of $5.9 billion. [emphasis mine]

For the management of a rocket company to not recognize the fundamental facts indicated by the highlighted words above, or to make believe they are unimportant, does not bode well for that rocket company. Rather than focusing on getting its rocket finally off the ground, the management appears instead unwilling to face some hard facts, and fix them.

Meanwhile, SpaceX keeps barrelling along, focused not on petty managment issues or whiny complaints, but on actually building rockets that fly.

SpaceX stacks Starship on top of Superheavy

Superheavy with Starship on top
Click for original image.

Capitalism in space: Only three days after the company had rolled Superheavy prototype #4 to the launchpad, SpaceX today stacked Starship prototype #20 on top, uniting for the first time the entire rocket.

All told, the rocket is 395 feet high, about 32 feet taller than the Saturn-5.

The photo to the right, reduced slightly to post here, was posted by Elon Musk earlier today. It also makes obvious several things that will be different for this Starship flight compared to the previous suborbital hops. Starship’s dark exterior is because it is covered with thermal tiles designed to protect it as it returns to Earth flying through the atmosphere at orbital speeds.

Note also the grid fins on Superheavy. Apparently they will be open during the entire flight, instead of unfurling shortly after stage separation as is done with Falcon 9.

I am not sure what the vertical attachments near the bottom of Superheavy are for. The plan is for the stage to land in the Gulf of Mexico, so it does not need landing legs. Could these be attachment points for holding the rocket to the launchpad?

I have been predicting a late September/early October date for this rocket’s first orbital launch test. SpaceX is sure working hard to beat that timeline. They still need to do tank tests and static fire tests of the whole assembly, but based on past schedules, they might get this done in only a few weeks. If so, it means they might be able to launch before the end of August.

My god, if only other American rocket companies worked in this manner. Imagine what wonders they all could accomplish.

Superheavy prototype #4 rolls to orbital launchpad

Superheavy #20 on the way to launchpad

Superheavy on launchpad
Click for live stream.

Capitalism in space: SpaceX today rolled its 4th Superheavy prototype from its assembly building in Boca Chica, Texas, moving it to the orbital launchpad in preparation for having the 20th Starship prototype stacked on top and assembled for the rocket’s first orbital test flight.

The first image to the right is a screen capture taken from a short movie posted in an Elon Musk tweet. It shows the base of this Superheavy, with its 29 Raptor engines. The engines appear surrounded by the support structure that holds the stage to the truck mover.

The second image to the right is a screen capture from Labpadre’s live stream Saphire camera, captured shortly before this post was published. Superheavy is 230 feet tall. Starship is 165 feet tall. Combined that equals just under 400 feet, which is still about 30 feet taller than the Saturn-5.

Yet, Superheavy is easily dwarfed by the launch tower behind it, and when they stack Starship on top the combined rocket will still be only three quarters as tall as the tower. They are using that tower not only for launches, but for stacking of Starship as well as a capture devise for when later Superheavies return to Earth. Instead of having landing legs, Superheavy will eventually lower itself into position next to the tower and hover there so that the tower can grab it.

All this means the tower needs to be taller than the combined rocket. I would also expect that a second tower will be necessary eventually for that landing grab.

Before they stack Starship #20 on top they will likely do pressure and tank tests of Superheavy, and maybe a few dress rehearsal countdowns leading to short static fire tests.

It still appears to me that we are looking for an orbital test flight sometime in late September, early October.

SpaceX installs 29 Raptor engines on Superheavy #4

Capitalism in space: SpaceX has now installed 29 Raptor engines on the fourth Superheavy prototype, intended to be the first to attempt an orbital launch, even as the company also prepares Starship prototype #20 for that flight.

In a marked increase to the already-impressive production cadence at SpaceX Starbase, it’s all hands on deck with Booster 4 and Ship 20 preparations ahead of the duo being sent to the launch site. Booster 4 was stacked on Sunday, with all 29 Raptors installed by Monday morning. While the orbital launch attempt is not imminent, the duo is expected to undergo a series of ground testing objectives, including multiple Static Fire tests for the booster. This will also provide time to complete the final elements of the Orbital Launch Site (OLS), from which the duo will conduct the milestone test flight.

Following a short ground testing campaign with Booster 3, which included cryo proofing and a three-engine Static Fire test, the focus is now on what will become the first integrated stack of a Super Heavy booster and a Starship vehicle. This is set to be achieved in double-quick time, following a call to arms from SpaceX to its workforce. This included the transportation of hundreds of workers from other sites in the country, as per a memo leaked on Facebook.

As predicted, SpaceX did not succeed in launching Superheavy/Starship on its first orbital test flight in August. However, as predicted the company is clearly pushing to attempt that flight before the end of the summer. Right now, based on the pace of operations, what has been accomplished, and what needs to be accomplished, I estimate that flight will likely occur sometime around late September to early October.

It also seems very obvious that SpaceX is trying very hard to beat SLS into orbit. If successful, it will underline most starkly the difference between free enterprise and government operations. The former got it done in about four years, for less than $6 billion. The latter has taken seventeen years, and about $60 billion, and has still not launched.

And even if SLS launches first, that contrast remains.

GAO rejects protests by Blue Origin and Dynectics over lunar lander award

The Government Accountability Office (GAO) today rejected the protests by Blue Origin and Dynectics against the award by NASA of its manned lunar lander contract to SpaceX’s Starship spacecraft.

In denying the protests, GAO first concluded that NASA did not violate procurement law or regulation when it decided to make only one award. NASA’s announcement provided that the number of awards the agency would make was subject to the amount of funding available for the program. In addition, the announcement reserved the right to make multiple awards, a single award, or no award at all. In reaching its award decision, NASA concluded that it only had sufficient funding for one contract award. GAO further concluded there was no requirement for NASA to engage in discussions, amend, or cancel the announcement as a result of the amount of funding available for the program. As a result, GAO denied the protest arguments that NASA acted improperly in making a single award to SpaceX.

GAO next concluded that the evaluation of all three proposals was reasonable, and consistent with applicable procurement law, regulation, and the announcement’s terms.

Finally, GAO agreed with the protesters that in one limited instance NASA waived a requirement of the announcement for SpaceX. Despite this finding, the decision also concludes that the protesters could not establish any reasonable possibility of competitive prejudice arising from this limited discrepancy in the evaluation.

This decision will likely allow NASA to proceed with the contract, and for SpaceX to begin work on the revisions it will need to make to Starship to make it a lunar lander.

The decision also puts companies like Blue Origin and Dynectics on notice: You need to prove you have the goods, or you won’t win customers. Commit some of your own funds to research and development, start building actual prototypes you can test, and the world will begin to beat a path to your door.

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