Congress micromanages rocket development at ULA

Corrupt Congress: Even though ULA favors Blue Origin’s BE-4 engine for its Vulcan rocket, various elected officials in Alabama are pushing the company to use Aeroject Rocketdyne’s AR-4 engine instead.

At the end of February, two US representatives, Mike Rogers of Alabama [Republican] and Mac Thornberry of Texas [Republican], decided to push a little harder. On February 28, they sent a letter to Lisa Disbrow, the acting secretary of the US Air Force, and James MacStravic, who is performing the duties of the undersecretary of defense for acquisition, technology, and logistics. In addition to reiterating a desire that ULA continue to fly a second rocket, the Delta IV Heavy, the letter urges the Pentagon officials to be skeptical about the BE-4 engine.

“The United States Government (USG) must have a hands-on, decision-making role… in any decision made by United Launch Alliance to down-select engines on its proposed Vulcan space launch system, especially where one of the technologies is unproven at the required size and power,” the letter states. “If ULA plans on requesting hundreds of millions of dollars from the USG for development of its launch vehicle and associated infrastructure, then it is not only appropriate but required that the USG have a significant role in the decision-making concerning the vehicle.” The letter then goes on to say the Air Force should not give any additional funding to ULA, other than for current launch vehicles, until the company provides “full access, oversight of, and approval rights over decision-making” in its choice of contractors for the engines on Vulcan.

The article also mentions porkmaster Senator Richard Shelby (R-Alabama), who also favors Aerojet Rocketdyne because they say they will build it in Alabama. Note also that these elected officials are not only trying to pick the winner in the private competition between these two rocket engines, they also want to force ULA to keep using the Delta rocket, even though it is very expensive and not competitive with the newer rockets being developed by other companies. And their only reason for doing so is because they provide jobs for their districts.

This one story illustrates perfectly the corruption that permeates both parties in Congress. While it is more likely that Democrats will play this pork game, there are plenty of corrupt Republicans who play it as well. These petty dictators all think they have the right to interfere in the private efforts of Americans, whether it involves building a new rocket or buying health insurance. And all we get from this is a poorer nation and a bankrupt federal government.

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Aerojet Rocketdyne sets record testing new rocket engine

The competition heats up: In recent static fire tests of its new AR-1 rocket engine Aerojet Rocketdyne set a record for the highest chamber pressure for any American engine using oxygen and kerosene.

They hope to convince ULA to use this engine in its Atlas 5 rocket to replace the Russian engine they presently use. At the moment, though ULA has made no commitment, it appears however that the company is favoring Blue Origin’s engine instead. That Congress favors Aerojet Rocketdyne is their one ace in the hole, since Congress controls the purse strings.

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ULA lets the press see part of SLS

Link here. The upper stage of SLS is undergoing its final testing in Michoud prior to shipment to Florida, and ULA had a press event to show it off.

“This is the first piece of integrated flight hardware for the SLS system to be shipped down to the Cape in preparation for our very first launch,” said Jerry Cook, Deputy SLS Program Manager for NASA. Cook noted that the ICPS test article is currently undergoing stress and load tests at Marshall.

The completion of the ICPS is yet another landmark in SLS’ development, though some contend it’s still a drawing-board vehicle. John Shannon, Boeing’s Vice President and General Manager of the SLS Program, disagrees. “The SLS has, in various forms, been called a paper rocket […] and, if I think you look to your right, you’ll see that absolutely is not true,” stated Shannon. “If you had the opportunity to go to the Michoud Assembly Facility in New Orleans, where we’re putting the bigger core stage together, you would also see that it is not true because we are putting hardware together as we speak.”

This upper stage engine is a brand new design and has never flown before, and the rocket it is part of has yet to be assembled. Yet NASA is considering flying humans on it during its first test flight, even as it harasses SpaceX and Boeing about using the Falcon 9 and Atlas 5 rockets, both proven repeatedly in operational flights, for their manned ISS missions.

The article also gives an update on the situation at Michoud since it was hit by a tornado on February 8. It appears that the facility is operating again, but not fully.

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ULA to trim workforce again

The competition heats up: In another effort to cut costs, ULA is planning to trim its workforce again in 2017.

In 2016 they cut 350 jobs. They haven’t specified a number this time, as they hope to initially eliminate jobs through voluntary buyouts and layoffs. Regardless, this is a good sign, as it indicates that the company remains serious about being competitive in the launch market.

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U.S. wins launch scorecard for 2016

Doug Messier today has compiled a list showing the launch totals worldwide for 2016, showing that though the U.S. and China tied for first with the most launches, 22, the U.S. won the race with fewer launch failures. Russia fell to third, almost entirely because its Proton rocket has been grounded since June.

What I find interesting is that, very slowly, the competing American companies are beginning to compile launch numbers that match those of whole nations. ULA completed 12 launches, which beat everyone but the U.S., China, and Russia. SpaceX, despite no launches after its September 1 launchpad explosion, still beat India and Japan, long considered established space powers, and finished only one launch total behind Europe.

Eventually, I believe SpaceX is going to get its technical problems ironed out. When that happens, the competition between them and ULA could have both companies producing numbers that beat out the national programs of Russia and China. In fact, I expect this to happen within three years, but more likely sooner.

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Another successful ULA Atlas 5 launch

The competition heats up: ULA’s Atlas 5 rocket successfully launched a commercial communications satellite on Sunday.

In its sixty-seven flights before Sunday’s launch, the Atlas V has achieved sixty-six successes, including a stretch of fifty-seven missions going back to October 2007. The only mission which was not a complete success, June 2007’s launch of the NROL-30 mission, a pair of naval intelligence satellites for the National Reconnaissance Office – reached a lower-than-planned orbit but the satellites were able to correct for this using their own propulsion. ULA describes the launch as successful from its customer’s perspective, while independent analysts consider it a partial failure.

Though the article notes that most Atlas 5 launches have been for the government, the company has recently been aggressively courting the private sector.

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New ULA website allows customers to configure their launch

The competition heats up: ULA today announced the creation of a new website, dubbed Rocketbuilder, where customers and the public and configure their own launch rocket.

ULA noted that the tool also provides insight into reliability, schedule assurance and performance, allowing users to make a true value comparison. “The value of a launch is a lot more than its price tag,” said Tory Bruno, ULA president and chief executive officer. “Through our RocketBuilder website, customers are now empowered with pricing information that can be used to make decisions during their spacecraft development process, potentially helping customers keep program costs down. In addition, customers are able to build a rocket based on the needs they input, their spacecraft specifications and mission requirements.”

Users have the flexibility to select a launch date, the satellite’s orbit, rocket configuration and the customized service level needed for the mission. Finally, the site will capture savings in extra revenue or mission life, provide the true total cost of the specific mission requirements, and allow users to begin the contracting process.

This is great news, as it shows that Bruno and ULA are very serious about competing aggressively with SpaceX. For example, Bruno notes that the price of the cheapest Atlas 5 configuration has dropped from $191 million to $109 million in the last few years. And while this price remains significantly more expensive than SpaceX’s $62 million, this new tool should help to drive the costs down more. When ULA learns which configurations sell best, it will then be able to make those configurations cheaper.

The site is also cool. I tried it, and found that it strongly resembles the experience of buying an airplane ticket at sites like Travelocity. You pick various options (payload weight, payload size, orbit, etc) and the site automatically adjusts the rocket’s configuration and the price.

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Atlas 5 launches NOAA weather satellite

Successfully completing its second launch in 8 days, ULA’s Atlas 5 rocket put a new NOAA weather satellite in orbit on Saturday.

NOAA is giving this new satellite a big PR push, claiming it will revolutionize weather monitoring and forecasting. While the satellite might be state of the art, it is also was very expensive, costing $1 billion. I strongly suspect that the same thing could have been built far cheaper, and quicker, if left to the private sector.

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