Tag: ULA

ULA losing launch crews to other rocket companies

9:23 am

ULA, which hopes to set a company launch record next year, is right now suffering a major loss of its launch crews to SpaceX and Blue Origin.

This year alone, ULA has lost about 45 of its 105 Launch Operations engineers — the people who test, assemble and prepare every rocket and its cargo to fly — at its primary launch site in Florida, according to the person, who asked not to be identified discussing non-public information. The lack of experienced personnel has postponed work for future missions, the person said.

The article says the loss of these launch crew employees is because of higher pay offered by the other companies, but I suspect a contributing factor is ULA’s low rate of launches in recent years (3 in 2023 and 4 so far in 2024). These people have nothing to do, and see the lack of work as detrimental to their future careers. Better to move on, either to SpaceX where a lot of launches occur, one almost every other day, or to Blue Origin, where the rocket is new and the company has plenty of cash.

The flight of crews could also be because people do not see a future at ULA. For almost a year there have been rumors that Boeing and Lockheed Martin, which own it jointly, want to sell it. It was thought that sale would happen after the first Vulcan rocket launch, but it did not. In recent months those rumors have subsided, suggesting that the interest in buying the company has trailed off.

Despite these problems, ULA’s problems could very well be temporary. Its manifest has a lot of launches scheduled, and once Vulcan is certified for the military and operational for all its customers, it is expected to be launching more than twice a month next year. If those launches take place as planned, these issues will be begin to vanish very quickly.

In fact, it does appear that if you are an engineering student with an interest in rocketry, your future is extremely bright. There will be plenty of work opportunities for you in Florida in the future, from any one these companies.

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SpaceX’s new Raptor-3 methane-fueled engine is so advanced the CEO of ULA doesn’t understand it

12:31 pm

SpaceX's new Raptor-3 engine
Click for original image.

When Elon Musk on August 2, 2024 proudly tweeted a picture of SpaceX’s new Raptor-3 methane-fueled engine, the third iteration of the engine it uses on this Starship/Superheavy rocket, Tori Bruno, the CEO of ULA, looked at the image (to the right) and complained that Musk and SpaceX were touting pictures of a “partially assembled engine.” As Bruno tweeted:

They have done an excellent job making the assembly simpler and more producible. So, there is no need to exaggerate this by showing a partially assembled engine without controllers, fluid management, or TVC systems, then comparing it to fully assembled engines that do.

It turns out that this engine is so advanced that Bruno — the CEO of SpaceX’s best competitor — didn’t understand it. Both Musk and SpaceX’s CEO Gywnne Shotwell immediately responded with images of this same engine operating during hot fire tests. As Shotwell tweeted, “Works pretty good for a ‘partially assembled’ engine :).”

Musk in one of his first tweets describing the engine’s specifications was also right when he described it as “Truly, a work of art.” Look at it. For what is the most powerful rocket engine ever built it looks as streamlined and a simple as the slant-6 car engine I had in my 1969 Plymouth Valient, built long before environmental regulations caused car engines to become incredibly overbuilt and complicated.

This little anecdote illustrates quite starkly how advanced SpaceX is over its competitors. It is now building rocket engines with technology beyond the immediate understanding of the CEO of the United States’ second largest rocket company.

Almost a decade after SpaceX successfully reused a Falcon 9 first stage, and now does it routinely, no other rocket company as yet to do the same, and only one company, Rocket Lab, is doing flight tests in an attempt to eventually do so.

SpaceX has no competition because too many of its competitors are simply not trying to compete. It is both sad and shameful.

Hat tip to reader Rex Ridenoure.

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ULA squelches independent photography of its launches

10:27 am

For reasons that appear fundamentally stupid, ULA early in July announced that it will now forbid independent freelance photographers who use the remote sites inside the launch facility at Cape Canaveral from selling their pictures independently.

The language was clear: Photographers were welcome to set up remote shots at ULA launches if they worked for the media or wanted to post their work on social media. However, photographers could not sell this work independently, including as prints for fellow enthusiasts or for use in annual calendars.

“ULA will periodically confirm editorial publication for media participating in remote camera placement,” the email stated. “If publication does not occur, or photos are sold outside of editorial purposes, privileges to place remote cameras may be revoked.”

In other words, photographers who come to Cape Canaveral to take pictures will only be allowed to do so it they are working for professional media, or are selling their work to news outlets. Photographers who make a living selling prints to collectors, or simply post them on social media in order to garner traffic, will eventually lose their access to the sites.

The article suggests this policy was instituted because managing the number of photographers had become unwieldy, but that is a pure guess, since ULA has not provided any explanation, nor has it responded to any questions from other press outlets.

From a PR point of view, this decison by ULA makes no sense. All it does is antagonize the public and the press, while reducing its public footprint. In this age of social media, publicity comes not just from major media outlets, but from the independent individuals writing for their own websites or X feeds.

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ULA completes its 4th launch this year and last Atlas-5 launch for the Space Force

9:10 am

Though ULA’s Atlas-5 rocket still has a number of launches on its manifest before it is retired, early this morning the company successfully completed the last Atlas-5 launch for the Space Force, the rocket lifting off from Cape Canaveral in Florida.

This was ULA’s fourth launch in 2024, the most in a year for the company since 2022. The leader board for this year’s launch race remains unchanged:

74 SpaceX
31 China
8 Rocket Lab
8 Russia

American private enterprise however now leads the rest of the world combined in successful launches 87 to 47, while SpaceX by itself still leads the entire world combined, including American companies, 74 to 60.

Note: A Rocket Lab that had been scheduled for today has been delayed two days.

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ULA replaces Sierra’s mini-shuttle with dummy payload to launch Vulcan in September

9:28 am

Because of continuing delays in preparing Sierra Space’s Tenacity Dream Chaser mini-shuttle for launch, ULA has been forced to remove it from the second launch of Vulcan in order to proceed with the launch in September as planned.

ULA needs to launch Vulcan for the second time and as soon as possible in order to get approval from the Pentagon to do military launches. The delays in getting Tenacity ready for launch has already impacted that schedule, as ULA had originally hoped to launch Vulcan on its second flight — with Tenacity as the payload — several months ago. Further delays beyond September would seriously damage not only ULA’s bottom line, but the military’s own needs. It is all for these reasons that ULA has now set up a new review team to force this schedule forward, likely under pressure from the Pentagon.

Sierra Space meanwhile says that Tenacity is still on track to be ready to launch before the end of the year, but it is unclear what rocket will carry it. ULA will likely offer another Vulcan rocket for the purpose, but to do so it will probably have to delay some other payload, and it is certain it will not do that to any upcoming military launches. Based on the announced launch schedule, it does not look like this launch can occur on a ULA rocket in 2024. ULA says it hopes to launch at least 20 times in 2025, so one of those launches will likely carry Tenacity.

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Space Force names SpaceX, ULA, and Blue Origin as its launch providers for the next five years

9:14 am

As part of the military’s program for issuing launch contracts, the Space Force yesterday announced that it has chosen SpaceX, ULA, and Blue Origin as its launch providers, allowing them to bid on $5.6 billion worth of planned launched over the next five years.

The NSSL Phase 3 program was structured into two “lanes.” Lane 1 is for less demanding launches to low Earth orbit, while Lane 2 is reserved for heavy lift rockets capable of delivering payloads to nine reference orbits, including some of the most demanding national security missions.

The selection of Blue Origin, SpaceX, and ULA for Lane 1 contracts confirms that no other launch providers met the criteria. Seven bids were submitted, according to the DoD announcement.

The Space Force apparently rejected the other four unnamed companies because they “are still maturing their launch capabilities.” It will allow them to re-submit applications next year, and could approve others for bidding at that time, which is a major change from past policy. Previously the military would name approved companies, but not reconsider others for years, a policy that limited its options and reduced competition. Now it appears it will be doing so frequently, possibly every year, in order to regularly increase the number of companies that can bid on military contracts.

This change is excellent news for the American launch industry, as it means the Pentagon has finally ended its long standing launch policy that played favorites.

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ULA’s Atlas-5 launches Boeing’s Starliner capsule on its first manned mission

9:17 am

After many delays and scrubs involving both the rocket and the capsule, ULA’s Atlas-5 rocket today successfully launched Boeing’s Starliner capsule on its first manned mission, carrying NASA astronauts Butch Wilmore and Suni Williams.

I have embedded the live stream below, cued to just before liftoff. The spacecraft will dock with ISS tomorrow, where Wilmore and Williams will spend a week checking out the capsule’s operations before undocking and returning to Earth.

As this was only the third launch this year for ULA, the leader board for the 2024 launch race doesn’t change:

59 SpaceX
26 China
8 Russia
7 Rocket Lab

American private enterprise now leads the world combined in successful launches, 69 to 40, while SpaceX by itself leads the entire world, including other American companies, 59 to 50.

» Read more

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NASA confirms June 5th as new launch date for Starliner

8:33 am

NASA yesterday evening confirmed that the agency, ULA, and Boeing are now targeting June 5, 2024 at 10:52 am (Eastern) for the launch of the first manned launch of Boeing’s Starliner capsule carrying two astronauts to ISS for a two week checkout mission.

Technicians and engineers with ULA (United Launch Alliance) worked overnight and on Sunday to assess the ground support equipment at the launch pad that encountered issues during the countdown and scrubbed the June 1 launch attempt. The ULA team identified an issue with a single ground power supply within one of the three redundant chassis that provides power to a subset of computer cards controlling various system functions, including the card responsible for the stable replenishment topping valves for the Centaur upper stage. All three of these chassis are required to enter the terminal phase of the launch countdown to ensure crew safety.

On Sunday, the chassis containing the faulty ground power unit was removed, visually inspected, and replaced with a spare chassis. No signs of physical damage were observed. A full failure analysis of the power unit will be performed to better understand root cause. Meanwhile, ULA has completed functional checkouts of the new chassis and the cards, and all hardware is performing normally.

These kinds of technical issues happen too often on ULA launches. Company engineers always fix them, but it never appears they fix them permanently. Too often on launches they pop up again, causing more scrubs.

The goal should be to fix them so they never pop up again, and your launches can begin to launch reliably, on time. And we know it can be done, because SpaceX has done it.

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Boeing Starliner launch scrubbed at T-3:50

10:10 am

UPDATE: The launch is now scheduled for June 5, 2024 at 10:52 am (Eastern).

For reasons that appeared related to the ground system’s of ULA’s Atlas-5 rocket, the first manned launch of Boeing’s Starliner’s capsule was scrubbed today at T-3:50.

It appears they want to try again tomorrow at 12:03 pm (Eastern), assuming ULA can figure out what happened.

The repeated scrubs and delays that have so far prevented this launch are beginning to remind my of my childhood watching the early NASA launch attempts during the Mercury program. Then, they hadn’t done this before, and were being very careful about everything.

Now, it seems that NASA, ULA, and Boeing are acting the same way, and that is probably because they are very nervous about Starliner and don’t want anything to go wrong.

I had intended to embed the live stream, but slept late (it IS the weekend, y’know). Sorry.

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Watching the first manned launch of Boeing’s Starliner capsule

9:31 am

NASA has now announced the broadcast schedule for tomorrow’s 12:35 pm (Eastern) launch of Boeing’s Starliner capsule on its first manned mission to ISS.

NASA will provide live coverage of prelaunch and launch activities for the agency’s Boeing Crew Flight Test, which will carry NASA astronauts Butch Wilmore and Suni Williams to and from the International Space Station.

Launch of the ULA (United Launch Alliance) Atlas V rocket and Boeing Starliner spacecraft is targeted for 12:25 p.m. EDT Saturday, June 1, from Space Launch Complex-41 at Cape Canaveral Space Force Station in Florida. Starliner will dock to the forward-facing port of the station’s Harmony module at approximately 1:50 p.m., Sunday, June 2.

The live stream will begin on NASA TV at 8:15 am (Eastern). I will embed that live stream here tomorrow. As this start time is more than four hours before launch, expect there to be endless NASA propaganda for most of that time. My advice is to tune in at around noon.

Let us all pray that all goes well on this flight. Boeing’s recent track record has generally be horrible. We can only hope its engineers have gotten all of the kinks out of this capsule.

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NASA/Boeing/ULA confirm new June 1st launch date for Starliner

9:36 am

In a press briefing this morning officials from NASA, Boeing, and ULA confirmed the new June 1, 12:25 pm (Eastern) launch date for the first manned flight of Boeing’s Starliner manned capsule.

The officials provided a more detailed explanation of the helium leak in a valve that effects the capsule’s service module attitude thruster system, noting that it is not a design flaw but some specific issue in this particular valve. Because of this, they are confident the system can function safely even with the leak, which is relatively small.

However, the officials also noted that during their reviews in the past two weeks they discovered a new software issue in the spacecraft’s de-orbit engines that — under very unusual and unlikely circumstances — could actually cause those engines to fail to operate. They have figured out a work-around, whereby they fire the engines at a lower thrust in two stages rather than once.

Should the launch on June 1st be scrubbed for weather, they have back up dates on the next few days, though by June 4th ULA might have to swap out batteries on its Atlas-5 rocket that will require a longer stand down of several additional days.

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Boeing/NASA now targeting a June 1, 2024 launch of Starliner

9:28 am

In a brief update posted today by NASA, the agency announced that Boeing, NASA, and ULA have a new 12:25 pm (Eastern) June 1, 2024 launch date for the first manned flight of Boeing’s Starliner capsule.

The announcement was incredibly obscure about what the issues are that have caused this additional week delay:

Work continues to assess Starliner performance and redundancy following the discovery of a small helium leak in the spacecraft’s service module. As part of this work, and unrelated to the current leak which remains stable, teams are in the process of completing a follow-on propulsion system assessment to understand potential helium system impacts on some Starliner return scenarios. NASA also will conduct a Delta-Agency Flight Test Readiness Review to discuss the work that was performed since the last CFT launch attempt on May 6, and to evaluate issue closure and flight rationale ahead of the next attempt, as part of NASA’s process for assessing readiness. The date of the upcoming Flight Test Readiness Review is under consideration and will be announced once selected.

It appears that engineers are worried the leak — which is linked to one of the attitude thrusters in the capsule’s service module — might impact the ability of Starliner to return to Earth safely. It also appears there is concern about the spacecraft sitting on the launchpad for more than a month, and an evaluation is on-going on whether this might be an issue as well.

I am guessing however. A more detailed explanation might be forth-coming after press update scheduled for 11 am (Eastern) tomorrow.

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