Tag: capitalism

The mobile launch building at Vostochny

8:27 am

At their new spaceport at Vostochny, the Russians are building a moveable launch building that will enclose their Soyuz rockets prior to launch.

Painted in elegant blue and white and standing almost 50 meters high, the Mobile Service Tower, MBO (for Mobilnaya Bashnya Obsluzhivaniya), is designed to provide personnel access to the Soyuz rocket during the countdown to liftoff from its launch pad in Vostochny. The structure can be also used to service the pad after launch and to process the rocket in case of an aborted liftoff.

With the tower in place, technicians can easily reach practically any part of the rocket as high as 37 meters above the surface of the launch pad. Internal access bridges of the tower surround the upper portion of the first and second stage, the third stage and the payload fairing.

The article also notes that “for decades, Soviet soldiers and officers and later their Russian civilian successors had to brave winter cold and summer heat preparing Soyuz rockets for launch on open-air gantries in Baikonur and Plesetsk. But in a sign how times have changed, the new generation of rocketeers will be protected from snow and rain with a climate-controlled tower completely enclosing the Soyuz rocket before liftoff from its newest launch pad at Russia’s Vostochny Cosmodrome.”

The irony here is profound. Big moveable buildings is how NASA has been doing it since Apollo. It is also what Boeing’s Delta family of rockets uses at Vandenberg in California. It is also why the Saturn 5 was and the Delta is so expensive to launch.

SpaceX abandoned such complicated structures in designing its Falcon 9, and instead decided to copy the old Soviet method of simple buildings for horizontal assembly and the simple horizontal transport to the launchpad. This appears to save a lot of money while simplifying rocket assembly.

That the Russians are now copying NASA’s more expensive but fancy mobile building approach means that, once again, their government is making decisions not based on efficiency but the prestige their political decisions can give them. From a competitive perspective, this is not going to benefit the Russia space effort, in the slightest.

But their workers will be more comfortable while they assembly those rockets!

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Stratolaunch shifts to the small sat market

5:07 pm

The competition heats up: Even as Vulcan Aerospace, the company building the Stratolaunch air-launch system, considers its options for the second stage rocket that it will use, it has decided to shift its focus towards the small satellite market, including cubesats.

In a sense, they are now aiming at the same cubesat/smallsat market that Virgin Galactic wants with its LauncherOne air-launched rocket. Whether they can build a system cheap enough for these small satellites to afford, however, remains the big question. Their shifting focus, like Virgin Galactic’s, does not bode well for them.

Stratolaunch of Huntsville, Alabama, has already gone through two earlier iterations of its launch vehicle. When Stratolaunch unveiled its plans in December 2011, it planned on using a variant of SpaceX’s Falcon 9 rocket. Less than a year later, though, Stratolaunch announced it was ending that agreement because SpaceX wanted to focus on the standard version of its Falcon 9.

Stratolaunch then teamed with Orbital Sciences Corp., now Orbital ATK, to develop a launch vehicle. That rocket, called Thunderbolt, featured two solid-fuel stages provided by ATK and an upper stage powered by RL-10 engines from Aerojet Rocketdyne. Like the earlier SpaceX design, Thunderbolt was designed to launch medium-class payloads.
Chuck BeamesChuck Beames. Credit: Vulcan Aerospace

Stratolaunch, though, has set that design aside as it seeks to launch smaller satellites, where the company sees a burgeoning market.

One wonders if the cost of building Stratolaunch will be more than this smallsat market can bear.

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Russia delivers to Orbital ATK the first two new Antares engines

9:15 am

Even as Orbital ATK begins to wrap up their investigation into the October launch failure of their Antares rocket, Russia delivered on July 16 the first two new replacement engines.

The RD-181 motors will be used in the first stage of the rocket. They will replace aging AJ-26 engines the company decided to stop using after one of them exploded during a launch last October. The AJ-26s are revamped NK-33 engines left over from the Soviet Union’s manned lunar program.

The first launch of the revamped Antares booster is set for next March. The rocket will carry a Cygnus cargo ship bound for the International Space Station.

Though these Russian new engines will allow Orbital to get Antares back into operation, they do limit that rocket’s marketability in the U.S.

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Airbus patents design for a supersonic ramjet airplane

8:55 am

The competition heats up: Two Airbus engineers have gotten a patent for a supersonic jet that would use suborbital space engineering, including hydrogen-oxygen engines as well as a ramjet, to fly at 20 to 30 miles elevation.

On a typical flight, it would take off like a conventional plane using ordinary turbojet engines, but once in the air, an open door in the stern of the plane reveals a rocket motor. When this fires, it sends the aircraft into a near vertical trajectory, accelerating it to supersonic speeds.

As the airplane approaches Mach one, the turbojets shut down and retract into the fuselage. On completion of the acceleration phase the plane is now flying at anywhere from Mach 4 to Mach 4.5 at an altitude of 30,000 to 35,000 m (100,000 to 150,000 ft). The rocket motor shuts down and is again concealed as the aft door slides shut to reduce drag. A ramjet now kicks in and the aircraft cruises along its flight path and can cover a range of 9,000 km (5,600 mi) in three hours – the equivalent of Tokyo to Los Angeles or Paris to San Francisco. Meanwhile, the wing fuselage design dissipates the sonic shock wave over 110 to 175 km (68 to 109 mi) and angles it at 11 to 15 degrees so it doesn’t reach the ground. At the end of the journey, split flaps reduce speed and the turbojets take over for approach and landing.

As the article notes, it is unlikely this jet will ever be built, as patented. The patent however illustrates the growing interest by commercial operators of these radical aerospace designs. While this specific design might never fly, many aspects of it are going to start appearing in flying ships in the next few decades.

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NASA considers offering SLS for commercial payloads

9:13 am

Squelching the competition: NASA is pushing to redesign its expensive and giant Space Launch System (SLS) rocket so that it can be used to launch commercial, military, and scientific payloads as well as proposed manned exploration missions.

At the moment, SLS has no planned payloads or funded flights past its second test flight in 2021. The system is very expensive, however, and the only way other customers could afford it would be if NASA charges them far less than the actual cost to fly. In such circumstances, NASA would essentially be subsidizing SLS so that it could compete, even undercut, private commercial rockets that actually cost far less.

If NASA does this, they could very well squelch the emerging private commercial launch industry.

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Kazakhstan gets a cut rate deal from Russia

8:42 am

It’s who you know: Russia has sold Kazakhstan Sarah Brightman’s space tourist seat at a price more than a third less than it charges NASA.

Kazakhstan will pay a mere $20 million to send an astronaut to the International Space Station on a Russian rocket — less than half the sum reportedly asked of a British passenger to make the same trip and less than one-third of the price routinely paid by NASA for U.S. astronauts, news agency RIA Novosti reported Wednesday, citing a Kazakh space agency official.

Tourists pay somewhere around $35 million while NASA pays $75 million. Kazakhstan, however, owns Russia’s spaceport Baikonur, so they have some leverage in the negotiations. Moreover, there are hints that it won’t have to lay out any cash at all, and that the fee will simply be deducted from the $115 million annual rent that Russia pays.

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Proton failure investigation finds quality control the root problem

8:32 am

In the heat of competition: The Russian investigation into the most recent Proton rocket launch failure has now found that the cause of the turbo pump failure was because of significant management failures.

The investigation into the MexSat-1 failure established that a fast spinning shaft inside a turbine of the RD-0212 engine propelling the third stage can break easily due to excessive vibrations. (The turbine is designed to pump propellant into four thrusters which steer the rocket in flight.) Yet, despite the problem lingering in the engine’s design for decades, the fact that two of these three accidents had happened in the past 15 months was itself is not an accident!

In an interview with the Russian business web site BFM.ru, the head of Roskosmos Igor Komarov disclosed that due to recent easing of requirements for the quality of metal that had gone into the production of the shaft, the turbine became more vulnerable to vibrations. Additional fascinating details on the same issue had surfaced on the online forum of the Novosti Kosmonavtiki magazine.

As it turned out, dangerously low requirements for the turbine shaft were set in the design documentation during the development of the rocket. However the issue was identified early during testing and the production team self-imposed extra margins for the affected components to remedy the problem. However in 2013, the new management began questioning why so much manufactured parts had been disqualified during production, even when they had met lowest requirements set in the design documentation. By that time, the new generation of workers and mid-level production managers no longer saw a reason to fight for more stringent requirements, which were actually making their own work more difficult. As a result, the hardware which was barely making through the quality control was certified for the installation on the engine, thus giving the old design flaw more chances to surface. [emphasis mine]

The description above reminds me strongly of the circumstances that took place prior to the Challenger failure in 1986: Engineers trying to fix a problem that managers don’t want to see.

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India’s space agency calls for more hiring

9:18 am

The competition heats up: India’s space agency ISRO says it is facing a manpower shortage caused by its recent successes and increased demand for more space achievements.

ISRO Satellite Centre (ISAC) director M Annadurai – who is also considered one of the heroes of the India’s Chandrayaan-1 mission to the moon (October 2008-August 2009) and the November 2013-launched MOM – has said after a steep increase in ISRO’s workforce expansion between 1982 and 1992 there has been no significant growth in ISRO’s workforce, which has remained in the region of 16,500 over several years. “There is a crunch,” he admitted on the sidelines of the Aerospace & Defence Manufacturing Summit 2015, although adding that it was relative in nature. “The requirements have increased but the workforce has remained more or less the same.”

Annadurai said the requirements were from domestic as well as foreign origin. The ISRO on July 11 launched five British satellites in a single launch, which is considered a record as it was the Indian space agency’s heaviest commercial launch. On the domestic front, he said, there are plans to increase Indian satellite launches from the current four a year to ten in the near future – which requires manpower to meet the quality requirements.

Without doubt India’s recent successes demand a growth in its space industry. The danger here is that India will add jobs to its government space agency rather than hire private companies to do the work and let them do the hiring. If they do the latter, the companies will have flexibility and will be able to adjust quickly to changing conditions. If the former the government will instead be hiring employees who will be seen by politicians as a vested interest they must protect, whether or not it makes sense economically. The first option will allow the aerospace industry to grow naturally. The second will fossilize that industry around pork supporting inefficient political agendas.

Hopefully the new conservative Modi government in India will recognize the dangers of expanding its government agency and will go the private route. This quote from the article gives me hope:

“We need the same number of people (16,500) outside to support operations, which is why we are encouraging private partnerships,” he said. Senior ISRO scientists have also said they have been encouraging retiring space scientists to foster links with private firms to encourage them to work with ISRO in the future. This is with an aim to bring in an “outside manpower” to bolster the in-house activities by ISRO scientists.

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More problems at Virgin Galactic?

10:02 am

The story outlines what appear to significant problems at Virgin Galactic:

  • Some sources say the company has shelved LauncherOne in favor of a bigger launcher that would be deployed from the bottom of a 747, not WhiteKnightTwo.
  • The company however says LauncherOne is still under development.
  • The company admits that they recently had a LauncherOne test rocket engine explode during testing.

It appears that they have discovered that LauncherOne is not cost effective for meeting their contract with OneWeb to launch 39 satellites. It would only be able put up one satellite at a time. A more powerful launcher however would be too heavy for WhiteKnightTwo.

Thus, after 10 years of development, nothing they have built to date is useful for a profitable operation, and they apparently have to start over.

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Russians confirm their commitment to ISS through 2024

9:36 am

Even as a new crew arrived at ISS, the head of Roscosmos confirmed that the Russians are now committed to sticking with ISS through 2024, as requested by the U.S.

I’ll make a prediction: The station’s life will be extended beyond 2024, but not necessarily under the control of its present international partnership. If the governments involved consider backing out at that time, there will be private companies then capable of taking it over, and will demand that the U.S. transfer ownership to them. This will in turn act to pressure the governments to continue the station’s operation.

Either way, ISS will continue.

Meanwhile, quality control issues continue to pop up with the Russians. One of the solar panels on the Soyuz capsule that delivered crew to ISS yesterday had failed to open when commanded, then decided to pop open unannounced during the docking. They had enough power to get to the station with only one panel, and the panel opening at the wrong time fortunately did not cause any problems, but for the panel to open as it did is without doubt worrisome.

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SpaceX pinpoints likely cause of Falcon 9 failure

4:31 pm

The investigation into the failure of the Falcon 9 launch June 28 now thinks the cause was a failed strut in the upper stage.

The struts are 2 feet long and about an inch thick at its thickest. SpaceX does not make the struts, a supplier does. From now on, each one will be individually checked, Musk said, and the design and material may be altered for added strength. The struts are designed to handle 10,000 pounds of force at liftoff; at the time of the accident, they would have been seeing only 2,000 pounds of force. A failure at such a low threshold is “pretty crazy,” Musk said. The strut most likely failed at its attachment point, he added.

Another change: Beginning with its next launch, each Dragon cargo carrier will be equipped with software for deploying its parachutes. The Dragon destroyed last month, along with an estimated $110 million worth of NASA equipment and supplies, would have survived if the parachutes normally used for descent at mission’s end could have been activated, Musk said.

The investigation is still not finalized, but is likely close to completion.

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Internet tycoon commits $100 million to alien life search

9:16 am

Russian internet entrepreneur Yuri Milner has given SETI $100 million for a ten year project to accelerate their effort to search for evidence of extraterrestrial life.

Understanding why SETI needs private funding is important:

SETI has been going on since 1960, when radio telescopes became sensitive enough to detect signals from another planet if it was broadcasting signals similar to those which our civilization does. Researchers developed devices that could monitor millions of frequencies at once for any signal that looked at all different from that produced by astronomical objects or the natural background. At first funded by universities and NASA, public funding for SETI was axed by Congress in the early 1990s. Since then, the nonprofit SETI League has received funding of a few million dollars a year from private donors.

Congress correctly cut the funds because it isn’t really the business of the federal government to search for alien life. Some taxpayers really don’t want their money used for that purpose, and they should have the right to say no. Instead, Congress essentially told SETI to do it right: Get private funding from people who want the research done. The work will be done more efficiently for less, and no one will be required to contribute who doesn’t want to.

Milner’s contribution now is the biggest donation yet, and suggests that interest in this research is building culturally.

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India engine test a success

9:55 am

The competition heats up: India has successfully completed a full duration engine test of its most powerful home-built rocket engine.

The Indian Space Research Organisation (ISRO) successfully conducted the much-awaited ‘full endurance test’ of the Geosynchronous Satellite Launch Vehicle Mk III’s indigenous cryogenic CE-20 engine at ISRO Propulsion Complex (IPRC) in Mahendragiri in the district on Thursday. The CE-20 was ignited and tested for 800 seconds from 5 p.m. to study the performance of the engine though the actual required duration was only 635 seconds.

This success puts them ever closer to creating their own rocket comparable to the Falcon 9 and capable of competing for commercial business in the international launch market.

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The government-run Russian space program trims its budget

9:27 am

In the heat of competition: Even as the Russians consolidate their entire aerospace industry into a single entity run by the government, the government has revealed that — due to the country’s recent economic troubles — the budget for space will have to be trimmed.

I found the juxtaposition of these two stories today quite revealing, and illustrates to me the fundamental problem with the Russian Soviet-style government-run approach. Under the competitive, capitalist system that the U.S. is finally beginning to adopt for its space program, when the economy forces budget cuts, competition naturally requires the different companies in the industry to lower costs and innovate. If they don’t, their competitors will get the business. This in turn keeps the industry vibrant, and actually acts to end the tough economic times.

In the Soviet-style system, there is no incentive to compete or innovate. There is only one company, no competition, and everything is decided by a single leadership on top. The government can demand innovation by command from above, but this is not the most effective way to make it happen. Some will obey the commands and try harder. Most however will simply hunker down during hard times, taking fewer risks to cover their asses so they won’t be a target for those budget cuts.

Moreover, with a single government entity running everything, if the economy goes sour the budget must be cut to the entire industry. And since the cuts are determined by a handful of powerful government officials at the top, using money they obtained by coercion (tax-dollars) and not from customers who voluntarily purchased the product, they have no guidance on what parts of the industry to cut. They are just as likely cut the best because it involves too much risk, or because their buddies in a poorly run agency bribed them more.

Capitalism, however, provides competing independent companies, some of which are going to have their own sources of income that might flow independent of a shrinking economy. And it is quality that determines who lives and who dies, not corrupt and powerful government officials. The better companies gain customers, while the less efficient companies naturally fall by the wayside. Thus, during hard economic times competitive capitalism actually works to increase an industry’s efficiency while simultaneously helping to reinvigorate the industry.

This all suggests to me once again that while the consolidation in Russia of its aerospace industry might provide them a short-term burst of success, in the long run they will find it difficult to keep up with America’s private companies.

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SpaceX in no hurry to launch 4000 satellite constellation

10:23 am

In the heat of competition: During an interview on July 7, Elon Musk noted that SpaceX’s project to launch a 4,000 satellite communications constellation will be not be hurried.

“A lot of companies have tried it and broken their pick on it,” Musk said in response to an audience question during an appearance at the International Space Station Research and Development Conference here. “We want to be really careful about how we make this thing work, and not overextend ourselves.”… “We’re hopefully going to launch a test satellite next year,” Musk said in Boston, not going into detail about the satellite’s capabilities.

Musk indicated that SpaceX was not in a rush to develop the system. “We’re still in the early stages of a big LEO constellation communications idea,” he said. “I think the long-term potential of it is pretty great, but I don’t want to overplay or overstate things.”

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NASA names its astronauts for the first Dragon and CST-100 flights

10:04 am

The competition heats up: NASA today named the four government astronauts that will fly on the first manned demo flights to ISS of SpaceX’s Dragon and Boeing’s CST-100.

Bob Behnken, Eric Boe, Doug Hurley and Sunita Williams are veteran test pilots who have flown on the shuttle and the International Space Station. ….

NASA said the four astronauts will train with both companies and have not yet been assigned to flights. Two-person crews will fly the first test flights by each capsule, after they have completed an orbital test flight without people on board. Company proposals anticipate an all-NASA crew flying SpaceX’s Dragon test flight, with Boeing’s CST-100 carrying a split NASA-Boeing crew. Boeing has not yet identified its astronaut.

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Some results from SpaceX’s Dragon launchpad abort test

10:17 am

SpaceX has revealed some of the results from their Dragon launchpad abort test in May, which may explain why they have delayed the launch abort test until next year.

SpaceX engineers are evaluating the results of the May 6 pad abort test, in which the prototype Crew Dragon rocketed away from Cape Canaveral’s Complex 40 launch pad, reached an altitude of nearly one mile, and splashed down under parachutes just offshore in the Atlantic Ocean. Officials said data from the test showed a slight underperformance of the SuperDraco jetpack, and capsule did not reach the top speed and altitude targeted by engineers. But the test was successful by NASA’s standards, and the space agency awarded SpaceX a $30 million milestone payment after data reviews. [emphasis mine]

The article says that the delay is to make sure they are doing a launch abort test with the capsule design they intend to use, rather than an earlier design. I wonder if they also have decided they need more time to tweak their designs after this first test, and thus don’t want to use the capsule they had original planned to use since it has an older design.

Instead, the plan is to use the actual capsule after it has flown to ISS in their unmanned demo test flight of the manned capsule. They will not only be using their in-flight design for the test, this will give them extra time to study the results from the first test and revise the SuperDraco engines.

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Musk makes first extended public comments since Falcon 9 failure

11:43 pm

In the heat of competition: Elon Musk on Tuesday made his first detailed public comments about the Falcon 9 accident, the on-going investigation, and the aftermath.

Musk hopes to release more details on the failure by the end of this week after further data analysis and engineering reviews. “At this point, the only thing that’s really clear was there was some kind of over-pressure event in the upper stage liquid oxygen tank, but the exact cause and sequence of events, there’s still no clear theory that fits with all the data,” Musk said. “So we have to determine if some of the data is a measurement error of some kind, or if there’s actually a theory that matches what appear to be conflicting data points.”

He also had no word on when launches would resume.

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Dragon/Falcon 9 launch abort test moved from Vandenberg to Kennedy

8:50 am

Instead of using the Air Force’s Vandenberg launch complex in California, NASA and SpaceX have shifted their plans for the final launch abort test of the manned version of Dragon capsule to the Kennedy Space Center in Florida.

The date for the test has not been finalized, but it appears it will be delayed until after the next Dragon flight to ISS, itself delayed following the Falcon 9 failure on Sunday. The test will also be delayed until after the completion of the unmanned demo flight to ISS of the manned version of Dragon. SpaceX will then refurbish that demo capsule and re-use it for the launch abort test.

Update: I have rewritten the paragraph above, correcting my first version, which had mistakenly said that a refurbished cargo version of Dragon would be used for the launch abort test. My very knowledgeable readers noted the error and set me straight.

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Rocket Labs picks New Zealand for its launch site

10:08 am

The competition heats up: The small sat rocket company Rocket Labs has chosen a location in New Zealand as its future launch site.

Rocket Lab’s all-black Electron booster offers launch for less than $5 million. The company, whose investors include Lockheed Martin, is targeting clients such as university programs and small start-ups, Beck said, and it already has 30 potential clients.

The company didn’t specify how much it was investing in the site, which is due to be completed in the fourth quarter. New Zealand, which has been used in the past by the National Aeronautical and Space Administration, is considered a prime location because rockets launched from that deep in the Southern hemisphere can reach a wide range of Earth orbits. Rocket Lab’s remote site on the Kaitorete Spit in the Canterbury region also means it has less air and sea traffic, which translates into more frequent launches and economies of scale, the company said. It also will no longer compete for airspace with the U.S. government.

Rocket Labs will have to actually launch something to really make the competition heat up. This announcement, however, illustrates that in the long run, the United States has some significant disadvantages as a spaceport location.

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The negative, depressing mainstream press

10:08 am

Sunday’s Falcon 9 failure has given us a great opportunity to learn something about the mainstream press and the elite culture that dominates it. As expected, while the space-oriented press focused on what happened and what will be done to fix the problem, almost every mainstream press outlet immediately concluded that the failure was a disaster that could and (with some outlets) should ring the death knell for private space. Here are just a few examples:

I could go on. Notice that these are almost all mainstream news sources. The few that specialize in science reporting, such as Scientific American, New Scientist, and National Geographic, also tend to push the left wing science agenda.

If you can force yourself to read these articles, as I have, you will find yourself inundated with negativity, pessimism, and a can’t-do attitude. Moreover, many of these articles seem expressly designed to encourage the public and politicians to withdraw their support for space exploration. For example, the Scientific American article, in outlining the history of recent ISS cargo failures, includes this quote:

Public support for the private space industry also took a blow last October (just three days after the Orbital Sciences ATK mishap) when Virgin Galactic’s suborbital space plane SpaceShipTwo crashed during a test flight, killing one of its pilots. [emphasis mine]

Does Scientific American provide us any evidence that public support had dropped after these failures? No. In fact, there is absolutely no evidence that support dropped, and if anything, based on the budget increases over the years for commercial space (despite Congressional efforts to trim that budget), support has continued to grow through thick and thin.

No, Scientific American inserted this statement because they want support to drop, and have tailored their article to help make that a self-fulfilling prophecy. The negativity of all these other articles suggest that their writers and outlets feel the same. Life is hard! Bad things can happen! Better that we stick our head in the sand and hide from the evil thunder gods rather than look up to try to figure out what thunder is!

For myself, I do not find the Falcon 9 failure this past weekend depressing in the slightest. This is a company and a rocket that hadn’t even existed a little more than decade ago, and in that short time they have revolutionized the rocket industry. Rockets fail. This is no surprise. Their track record, however, tells us that they will figure out what went wrong and start flying again, as soon as they can.

What I do find depressing is the failure culture of today’s modern intellectual society. It is one reason I do not depend on them for news, and in general try to depend on them for as little as possible for anything else.

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