Vector signs deal to launch from Wallops

Capitalism in space: Vector has signed an agreement with the Mid-Atlantic Regional Spaceport on Wallops Island, Virginia to do commercial launches of its smallsat rocket there.

Vector Space Systems officials and Virginia Secretary of Transportation Aubrey Layne announced during a demonstration of the Vector-R launch vehicle at Launch Pad 0-B on Wallops Island that Vector has contracted to conduct three commercial orbital missions in the next two years from the Wallops spaceport, with an option for five additional launches.

Vector still needs to complete its test program, as its Vector-R rocket has not yet reached orbit.

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Blue Origin successfully completes first test of BE-4 rocket engine

Capitalism in space: Blue Origin has successfully conducted the first static fire test of its BE-4 rocket engine.

The test was six seconds long. The company has not released any further details, other than to say it was a success. This not only puts them closer to building their New Glenn rocket, it increases the chances that ULA will choose this engine for its Vulcan rocket.

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Iridium switches two upcoming launches to reused Falcon 9 first stages

Capitalism in space: Iridium has revised its launch agreements for two upcoming launches using the Falcon 9 rocket to have both use previously flown first stages.

While the article provides a lot of good background on SpaceX’s increasing sales of reused first stages, including the fact that 20% of SpaceX’s launches this year might end up using re-used first stages, an amazing number consider this is also the first year they are doing so, this quote from the article however is even more astonishing:

Importantly for Iridium, and for the launch market as a whole, Iridium revealed in its announcement that the cost of insuring the Iridium NEXT-4 and -5 missions did not change with the switch to flight-proven boosters. “Iridium confirmed with its insurers that there is no increase in premium for the launch program as a result of the use of flight-proven Falcon 9 rockets, further supporting Iridium’s conclusion that the risk profile is unchanged,” noted the release.

Overall, this is an excellent sign that the all-important insurance market element of spaceflight continues to see no increased risk with launching atop flight-proven boosters.

One of my sources close to SpaceX says that the company will likely not fly these reused first stages intact more than twice, but will still salvage the engines for additional reuses. Considering the engines are the most expensive component, this makes great sense. Even if SpaceX doesn’t fly a first stage intact, it has developed an efficient and effective method for recovering the engines for reuse.

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Higher insurance rates for Proton threaten its market viability

Capitalism in space: Because the insurance industry is presently charging significantly more to insure a Proton launch than it charges for Falcon 9 or Ariane 5, the Russian share of the launch market is threatened.

Insurance premiums for launches of International Launch Services’ Russian Proton rocket, which satellite operators and insurers say is a necessary third leg for the commercial market — the SpaceX Falcon 9 and the ArianeGroup Ariane 5 being the other two — total about 12% of the insured value. That compares with 3-4% for Ariane 5 and 4-5% for the Falcon 9.

In dollar terms, that means that ILS customers seeking a $200 million policy covering the the value of the satellite, the launch and the satellite’s first year in orbit, would pay a $24 million premium. The same customer launching the same satellite on Falcon 9 or the Ariane 5 would pay no more than $10 million, and possibly less.

The industry cites the quality control problems experienced by the entire Russian space industry, and Proton in particular, in the past decade for this differential. They say they expect these rates to fall if Proton continues its string of successful launches, now totaling 12 in a row.

The article also includes an interesting interview with Kirk Pysher, the head of International Launch Services (ILS), which handles the commercial launches of Proton for Russia. He mentions the possibility that Russia will self-insure so private customers will no longer have bear the cost of these higher rates, thus making ILS more competitive with SpaceX and ArianeGroup.

I think there is another unstated reason why the insurance company is charging more. In the past five years Russia consolidated its entire aerospace industry into a single corporation, Roscosmos, run by the government. I suspect that insurers do not trust this set-up for being the best vehicle for achieving efficiency and good quality control, and that is why they are still taking a wait-and-see attitude on whether Russia has gotten a handle on the quality control issues that caused so many failures in recent years.

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Bigelow and ULA propose lunar station

Capitalism in space: Bigelow, builders of expandable space station modules, and ULA, building of rockets, have jointly proposed building an inexpensive lunar space station for NASA, to be launched by 2022.

The announcement build upon existing work between the two companies to study launching B330 modules, originally on the Atlas 5, Bigelow Aerospace President Robert Bigelow said in an Oct. 17 interview. He said his company decided to shift to the Vulcan vehicle and then build upon its capabilities, such as the ACES upper stage that is intended to also serve as a refuelable space tug. “There is synchronicity between what ULA has in the way of capabilities and what we’re doing,” Bigelow said. “We decided to collaborate and prepare a proposal that the White House and NASA could accept as part of an overall space plan.”

Bigelow emphasized he saw this proposal as a public-private partnership. He estimated NASA’s share of the costs to be $2.3 billion, in addition to the “hundreds of millions” being spent by both Bigelow Aerospace and ULA. “It’s executable within four years of receiving funding and NASA giving us the word,” he said.

The lunar depot would be available for both NASA and commercial uses, according to Bigelow. It could be visited by NASA Orion spacecraft launched by the Space Launch System, but he said it’s possible other spacecraft, like a version of SpaceX’s Dragon spacecraft, could also provide transportation to and from the facility.

Bigelow also went out of his way to say that this proposal was not meant to replace NASA’s proposed Deep Space Gateway, also a lunar space station, but as a quicker and cheaper supplement that could be launched and put into service while the gateway was being built.

In other words, Bigelow wishes to be to the Deep Space Gateway what SpaceX has been to SLS/Orion, the real thing while Congress continues to pour money into a parallel boondoggle that never goes anywhere.

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Japanese metal manufacturer faked specifications to hundreds of companies

Holy moly! Kobe Steel, a major Japanese supplier of steel and other metals worldwide, has admitted that it faked the specifications to metals shipped to hundreds of companies over the past decade.

Last week, Kobe Steel admitted that staff fudged reports on the strength and durability of products requested by its clients—including those from the airline industry, cars, space rockets, and Japan’s bullet trains. The company estimated that four percent of aluminum and copper products shipped from September 2016 to August 2017 were falsely labelled, Automotive News reported.

But on Friday, the company’s CEO, Hiroya Kawasaki, revealed the scandal has impacted about 500 companies—doubling the initial count—and now includes steel products, too. The practice of falsely labeling data to meet customer’s specifications could date back more than 10 years, according to the Financial Times.

For rockets the concern is less serious as they generally are not built for a long lifespan, but for airplanes and cars this news could be devastating, requiring major rebuilds on many operating vehicles.

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Highlights from Elon Musk’s Reddit session yesterday

Link here. Musk focused a lot on the technical engineering stuff that the geeks love. The take-away is that development is proceeding on the big rocket that will make the Falcon Heavy seem small, and that they are definitely incorporating the idea of point-to-point Earth transportation into its design.

Let me add that Musk needs to come up with a usable name for his big new rocket. A name that includes an obscenity, as it does now, is not good marketing. And if it is, then we are closer to the coming dark age than I can possibly imagine.

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Scaled Composites flies experimental plane for mystery customer

Scaled Composites earlier this week completed the first maiden flight of a new experimental plane, the Model 401, for an unnamed customer.

Details of the first flight are sketchy, though Scaled posted a video on Facebook showing the takeoff of Vehicle Number 1. The Model 401 prototypes have an identical outer design with a 38-ft (11.6 m) wingspan and identical performance characteristics. Lightweight construction allows for an empty weight of 4,000 lb (1,814 kg) and a takeoff weight of 8,000 lb (3,628 kg).

The Model 401 uses a single Pratt & Whitney JTD-15D-5D engine punching 3,045 lb of thrust. This provides for a speed of Mach 0.6 (456 mph, 735 km/h) and a service ceiling of 30,000 ft (10,000 m) with a flight endurance of three hours.

Two of these have been built, so far. The picture of the plane at the link suggests it is stealth designed so that radar will have trouble detecting it. The specifications above suggest to me that it is possibly a military training plane. I would welcome the speculations of my many aviation readers

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Motor for ArianeGroup’s next generation rockets ready for testing

Capitalism in space: The first full scale solid rocket motor for ArianeGroup’s next generation rockets, the Ariane 6 and the Vega-C, is now ready for testing.

The P120C is the largest solid-propellant rocket motor ever built in one segment. Each P120C will hold over 140 tonnes of propellant in a carbon fibre casing almost 11.5 m long and about 3.4 m in diameter. It is derived from Vega’s current first stage motor, the P80, which holds 88 tonnes of propellant.

The design builds on existing expertise and lessons learned with Vega’s P80, and it increases Vega performance with Vega-C. Two or four P120Cs will be strapped onto Ariane 6 as boosters for liftoff.

The use of this solid rocket on both the upgraded Vega-C and the larger Ariane 6 illustrates how the privately controlled ArianeGroup is trying to reduce costs. In the past, Arianespace would have had different companies within the ESA build different solid rockets for Vega-C and Ariane 6 in order to distribute the work to different member countries, even though having two different development contracts would have increased costs.

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Mysterious SpaceX launch scheduled for November 10

Capitalism in space: SpaceX has a launch scheduled for November 10 in which nothing is known about its payload.

The mystery payload is intriguing, but the article revealed something more significant: This launch, set for November 10, will take place on launchpad 39-A, which means that the first Falcon Heavy launch cannot occur until January 10, at the earliest. According to SpaceX, they will need sixty days to reconfigure that launchpad to the Falcon Heavy after they switch launches back to launchpad 40. That reconfiguration thus cannot begin until after the November 10 launch.

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ULA’s Atlas 5 successfully launches surveillance satellite

Capitalism in space: ULA today successfully launched a reconnaissance satellite using its Atlas 5 rocket.

This was ULA’s seventh launch for the year, putting them behind the launch rate since the company’s formation of about a dozen launches per year. At the moment the seven launches matches 2008, the year with the fewest launches. With only two launches listed for the rest of the year, 2017 could be the first time since 2010 that ULA has not reached double digits in launches.

Whether this drop represents a long term drop in business is unclear. The company is definitely under price pressure from SpaceX and others, but that pressure had not significantly reduced their launch rate in the past four years. It will take a few more years to see.

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Morgan Stanley analysts see SpaceX value growing to $50 billion

Capitalism in space: A report from Morgan Stanley on Friday said that the value of SpaceX could grow to $50 billion, more than doubling its present value, if it successfully launches its proposed broadband satellite constellation.

I like this quote from the article:

Reducing the cost to launch a satellite to about $60 million, from the $200 million that United Launch Alliance charged through most of the last decade, was a monumental breakthrough. SpaceX is trying to reduce its cost to $5 million per mission, and Morgan Stanley says the launch business “generates limited operating income.”

As they say, the proof is in the pudding, and you might say that SpaceX in the past five years has launched a lot of pudding.

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