World record for largest 3D printed object

Oak Ridge National Laboratory has entered the Guinness record books with the successful printing of the world’s largest 3D printed object.

Made from carbon fiber and ABS thermoplastic composite materials, the new tool measures 17.5 x 5.5 x 1.5 ft (5.3 x 1.7 x 0.5 m) and weighs around 1,650 lb (748 kg). To meet the requirements of the record, the item needed to be one solid piece of 10.6 cubic ft (0.3 cubic m), which a Guinness World Records judge confirmed at a ceremony. “The recognition by Guinness World Records draws attention to the advances we’re making in large-scale additive manufacturing composites research,” says Vlastimil Kunc, leader of [Oak Ridge] team. “Using 3D printing, we could design the tool with less material and without compromising its function.”

Of course, the tool wasn’t designed just for world record glory: printable in just 30 hours, it’s an impressive time and cost saver, considering the existing metal version currently takes about three months to manufacture. [emphasis mine]

The highlighted text illustrates in one sentence why there is a push toward 3D printing. It is cheaper, faster, and will eventually provide much greater flexibility.

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First relaunch of Falcon 9 1st stage announced

The competition heats up: SpaceX and the Luxembourg satellite company SES today announced that the of SES 10 this fall will use one of the Falcon 9 first stages that has flown previously and been recovered. From the SES press release:

โ€œHaving been the first commercial satellite operator to launch with SpaceX back in 2013, we are excited to once again be the first customer to launch on SpaceX’s first ever mission using a flight-proven rocket. We believe reusable rockets will open up a new era of spaceflight, and make access to space more efficient in terms of cost and manifest management,โ€ said Martin Halliwell, Chief Technology Officer at SES. โ€œThis new agreement reached with SpaceX once again illustrates the faith we have in their technical and operational expertise. The due diligence the SpaceX team has demonstrated throughout the design and testing of the SES-10 mission launch vehicle gives us full confidence that SpaceX is capable of launching our first SES satellite dedicated to Latin America into space.โ€

I also like how they call the used first stage “flight-proven.” This story notes that the insurance cost for the launch weren’t raised either.

The exact date has not yet been set, but it will be in the fourth quarter of 2016.

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Concrete poured for Blue Origin factory

The competition heats up: Blue Origin this week began pouring concrete for its new rocket factory in Florida.

The Florida facility will be devoted to orbital operations, involving a spacecraft currently known as โ€œVery Big Brother.โ€ The orbital craft could eventually be offered to NASA as a transport ship for cargo or astronauts flying to and from the International Space Station. It could take on other missions as well.

They hope to open the facility by 2018.

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Dragon splashes down

The competition heats up: SpaceX’s most recently launched Dragon capsule today returned to Earth and was successfully recovered.

The Dragon is the only spacecraft flying today that can return large amounts of cargo to Earth.

Among the cargo brought back from space Friday were a dozen mice from a Japanese science experiment โ€” the first brought home alive in a Dragon. Samples from mice euthanized as part of an experiment by pharmaceutical company Eli Lilly also were on board. Results were returned from an experiment that studied the behavior of heart cells in microgravity, and from research into the composition of microbes in the human digestive system, NASA said. Findings from both could help keep astronauts healthy during deep space exploration missions.

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Justin Hayward – Forever Autumn

An evening pause: This song, sung mostly by Justin Hayward of the Moody Blues, was written by Jeff Wayne and is performed here as part of his musical concert of H.G. Wells’ War of the Worlds. And yes, that is Richard Burton’s voice for the narrator.

Hat tip Wayne DeVette.

As always, I am looking for more suggestions for future evening pauses from my readers. If there’s something entertaining that you think will fit, comment here (without giving the link to the piece), and I will email you!

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Starliner and Orion drop tests

The competition heats up: NASA and Boeing have begun drop tests on land and water respectively of their Orion and Starliner manned capsules.

Both sets of tests are taking place at Langley. With Orion they are dropping the mockup in water to test how it will respond to a variety of circumstances. With Starliner they have finished the water drop tests and have begun drop tests on land.

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Chinese company agrees to buy Israeli satellite company

Wheels within wheels: A Chinese company, managed by a Luxembourg company that in turn delegates management of its satellites to an Israeli-based company, has made a deal to purchase Spacecom, a different Israeli company that operates and owns the Amos fleet of communications satellites.

Observers said the deal could meet up with opposition from regulators, including the Communications Ministry. But Pollack said the transaction would be done in accordance with Spacecomโ€™s license terms, which require the satellites be operated from Israel and that the company remain Israeli. The sale would put Spacecom under the direct control of an Israeli-domiciled company called Big Bird, which is managed by Major General (Res.) Ami Shafran, a former head of the Israel Defense Forces communications branch. Big Bird is 100%-owned by a Luxembourg company, which in turn is owned by Beijing Xinwei.

To say this financial deal is complicated is to understate the situation. Though it appears most everyone here is probably focused on making money, if I was Israeli I would be somewhat concerned that ownership of these crucial communications satellites is now going to be outside the country.

I also note the presence of Luxembourg in this space deal, illustrating again that this small European country is very much a big player in the commercial space industry.

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